CN208831013U - Intelligent slip casting management system - Google Patents
Intelligent slip casting management system Download PDFInfo
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- CN208831013U CN208831013U CN201821152613.7U CN201821152613U CN208831013U CN 208831013 U CN208831013 U CN 208831013U CN 201821152613 U CN201821152613 U CN 201821152613U CN 208831013 U CN208831013 U CN 208831013U
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- pressure
- module
- vault
- slip casting
- management system
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- 238000007569 slipcasting Methods 0.000 title claims abstract description 51
- 238000001514 detection method Methods 0.000 claims abstract description 10
- 238000012545 processing Methods 0.000 claims description 50
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000002955 isolation Methods 0.000 claims description 3
- 239000002002 slurry Substances 0.000 abstract description 6
- 239000004570 mortar (masonry) Substances 0.000 description 9
- 238000000034 method Methods 0.000 description 5
- 238000010276 construction Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 238000012544 monitoring process Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000593 degrading effect Effects 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 230000010412 perfusion Effects 0.000 description 1
- 238000011897 real-time detection Methods 0.000 description 1
- 238000012163 sequencing technique Methods 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 230000005641 tunneling Effects 0.000 description 1
Abstract
The utility model discloses a kind of intelligent slip casting management systems comprising pressure vault sensor, vault detection device, pumphead pressure sensor, host and control module；The pressure vault sensor is connected to the host by vault detection device signal；The pumphead pressure sensor is connected to host；The host is connected to the control module.The intelligent slip casting management system of the utility model, pass through pressure vault sensor and pumphead pressure sensor, the grouting pressure of vault and the grouting pressure of pump head can effectively be monitored, and when grouting pressure is more than certain threshold value, the start and stop for controlling slip casting machine, efficiently solve two lining bands be molded into during slurry due to be easy to appear judgement not in time with erroneous judgement and lead to the serious problems of two lining trolley avalanches.
Description
Technical field
The utility model belongs to tunneling technique field, is related to a kind of intelligent slip casting management system.
Background technique
China is man, a Ge Duo mountain country, so tunnel amount is also very huge.In tunnel-liner (two linings) construction, due to arch
Situations such as top position is special, may be reserved, plugging hole setting is unreasonable, discontinuity because of placing in construction, is degrading lining
Stress condition is built, changes lining design stress, lining cutting actual loading can exceed that design stress range, in external loads
The lower reason of effect, the pump concrete slump is big, and pumped concrete soil pressure controls bad, concrete shrinkage, the originals such as supporting out-of-flatness
Because inevitably will cause two lining vaults and concrete, just block branch mask is not closely connected, arch concrete bind be also easy to produce come to nothing,
Phenomena such as empty.
Due to secondary lining defect, cause lining cutting, in addition other unfavorable factors influence, the probability that tunnel-liner destroys
Just it will increase.
It with the naked eye goes to watch this pressure value currently, the perfusion of tunnel double-lining concrete fully relies on two lining workers, very
It is easy to appear the case where judging not in time with erroneous judgement.The available timely control of pressure in order to guarantee slip casting process needs
Invent slip casting machine and the system of pressure vault monitoring when a kind of tunnel-liner vault band is molded into slurry.
Utility model content
The utility model aim is to provide a kind of intelligent slip casting management system, with solve two lining bands be molded into during slurry due to
Be easy to appear judgement not in time with erroneous judgement and lead to the serious problems of two lining trolley avalanches.
The utility model solves technical problem and adopts the following technical scheme that a kind of intelligent slip casting management system comprising arch
Press force snesor, vault detection device, pumphead pressure sensor, host and control module；
The vault detection device includes pressure vault data acquisition module, pressure vault data processing module and vault pressure
Force data transmitting module；The pressure vault data acquisition module block signal is connected to the pressure vault sensor and pressure vault
Data processing module；The pressure vault data processing module signal is connected to pressure vault data transmission module；The vault
Pressure data transmitting module signal is connected to the host；
The pumphead pressure sensor is connected to host；
The host is connected to the control module.
Optionally, the host includes central processing unit, pressure vault data reception module, pumphead pressure data acquisition module
Block and pumphead pressure data processing module；
The pumphead pressure sensor is connected by pumphead pressure data acquisition module with pumphead pressure data processing module
In central processing unit；
The pressure vault data reception block signal is connected to the central processing unit, and with the pressure vault number
It is connected according to transmitting module signal.
Optionally, the intelligent slip casting management system further includes density data acquisition module, the density data acquisition
Module by signal is connected to the central processing unit.
Optionally, the density data acquisition module includes density pipe and two pressure sensors, the pressure sensor
It is inserted in the density pipe, and spaced apart；Described two equal signals of pressure sensor are connected to central processing unit.
Optionally, the intelligent slip casting management system further includes flowmeter, and the flowmeter is installed on slip casting machine outlet,
And signal is connected to central processing unit.
Optionally, the intelligent slip casting management system further includes Temperature Humidity Sensor, the Temperature Humidity Sensor signal
It is connected to the central processing unit.
Optionally, the control module is relay module of the multichannel with light-coupled isolation.
Optionally, the intelligent slip casting management system further includes ratio of water to material data acquisition module, the ratio of water to material data
Acquisition module signal is connected to central processing unit.
Optionally, the intelligent slip casting management system further includes display panel module, the display panel module signal connection
In central processing unit.
The utility model has the following beneficial effects: the intelligent slip casting management system of the utility model, passes through pressure vault
Sensor and pumphead pressure sensor can effectively monitor the grouting pressure of vault and the grouting pressure of pump head, and in slip casting pressure
When power is more than certain threshold value, the start and stop of slip casting machine are controlled, two lining bands is efficiently solved and is molded into during slurry due to being easy to appear
Judgement not in time with erroneous judgement and lead to the serious problems of two lining trolley avalanches.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the intelligent slip casting management system of the utility model；
Fig. 2 is the structural schematic diagram of the vault detection device of the utility model；
Specific embodiment
The technical solution of the utility model is further elaborated below with reference to examples and drawings.
Embodiment 1
Present embodiments provide a kind of intelligent slip casting management system comprising pressure vault sensor, vault detection device,
Density data acquisition module, pumphead pressure sensor, flowmeter, Temperature Humidity Sensor, pressure vault data reception module, center
Processor and control module.
The pressure vault sensor is connected on vault connector, and is connected to the vault by data line and is detected
On device, the pressure vault sensor for pressure transmitter or can be unable to the common pressure sensor in field.This implementation
In example, the vault detection device includes pressure vault data acquisition module (its model can be RS-I20-485-G), vault
Pressure data processing module and pressure vault data transmission module (the pressure vault data processing module and pressure vault data
The model of transmitting module can be DRF2659C), the pressure vault data acquisition module block signal is connected to the pressure vault
Sensor and pressure vault data processing module；Pressure at the pressure vault sensor real-time detection vault connector, by
The pressure vault data acquisition module carries out the acquisition of pressure vault data, and the signal of collected pressure vault is transmitted
To pressure vault data processing module, the pressure vault data processing module carries out data processing, and signal to pressure vault
It is connected to pressure vault data transmission module, it then will treated pressure vault by the pressure vault data transmission module
Data launch outward.
The density data acquisition module signal is connected to the central processing unit, in the present embodiment, the density data
Acquisition module includes density pipe and two pressure sensors, is opened up along its length on the density pipe there are two through-hole, two
It is spaced apart between a through-hole, pressure sensor (its model can be YC-131) is provided in each through-hole,
The pressure sensor signal is connected to the central processing unit, and central processing unit is according to two pressure sensor pressures detected
The density of mortar is calculated in force value.
The pumphead pressure sensor signal is connected to pumphead pressure data acquisition module, is being infused with detecting slip casting machine pump head
The pressure that port pressure generates in real time during slurry, and by the pressure signal transmission to pumphead pressure data acquisition module；It is described
Pumphead pressure data acquisition module block signal is connected to pumphead pressure data processing module, the pumphead pressure data processing module letter
It number is connected to central processing unit, the pumphead pressure data acquisition module is for acquiring the pressure that pumphead pressure sensor detects
Data, and be transmitted to pumphead pressure data processing module, and after being handled by pumphead pressure data processing module, are transmitted to
Central processor.
The flowmeter is installed on slip casting machine outlet, and signal is connected to central processing unit, to detect through Grouting Pipe
Mortar total amount, to obtain the amount of being actually implanted into of mortar during slip casting.
The Temperature Humidity Sensor signal is connected to central processing unit, to acquire the warm and humid of environment during slip casting
Degree detects the real-time temperature and humidity variation of ambient enviroment, is monitored to entire slip casting process.
The pressure vault data reception block signal is connected to the central processing unit, and with the pressure vault number
It is connected according to transmitting module signal, to receive the arch of the vault detection device transmitting by pressure vault data reception module
Force data is pressed, realizes the real-time reception of pressure data.
The central processing unit is sensed by the data detected to the pressure vault sensor and the pumphead pressure
The collected data of device carry out data processing, then control the control module movement, and then realize intelligent slip casting management system
Intelligent management.
Wherein, the central processing unit, pressure vault data reception module, pumphead pressure data acquisition module and pump head pressure
Force data processing module constitutes the host of the present embodiment, and the host is independently arranged.
The control module is used to control the start and stop of slip casting machine, and the control module may include multichannel with light-coupled isolation
Relay module.
The intelligence slip casting management system further includes ratio of water to material data acquisition module, the ratio of water to material data acquisition module letter
Number be connected to central processing unit, the ratio of water to material data acquisition module be used for the ratio data of mortar during slip casting and water into
Row acquisition, selectable ratio of water to material data acquisition module are not limited to ratio of water to material analyzer.
The intelligence slip casting management system further includes display panel module, and the display panel module signal is connected to central processing
Device, the display panel module is used to show pumphead pressure numerical value and pressure vault numerical value and other information for needing to show, optional
The display panel module selected is not limited to 7inch_HDMI_LCD_ (C) _ module.
The intelligent slip casting management system of the utility model can have by pressure vault sensor and pumphead pressure sensor
The grouting pressure of effect monitoring vault and the grouting pressure of pump head, and when grouting pressure is more than certain threshold value, control slip casting machine
Start and stop, efficiently solve two lining bands be molded into slurry during due to be easy to appear judgement not in time with erroneous judgement and lead to two lining platforms
The serious problems of vehicle avalanche.
The intelligent slip casting management system of the utility model has the advantage that
1, using pressure Double Control Skill, monitor goes out pressure vault and pumphead pressure, when pressure reaches the threshold of setting
When value, slip casting machine is immediately shut down, and prevents from leading to slip casting pipe explosion and trolley avalanche because grouting pressure is excessive.
2, using density measure technology, the real-time density of mortar, efficiently controls mortar when accurately measure slip casting
Dosage.
3, using flow measurement technology, the total amount of slip casting, simple and clear during accurately measure slip casting, saves construction
Personnel's number mortar bag number.
4, using ratio of water to material measuring technique, the reference of agitator the inside water and mortar during accurately measure slip casting,
Efficiently control the quality of mortar.
5, using temperature and humidity measurement technology, the temperature and humidity of environment, real-time monitoring during accurately measure slip casting
Environment guarantees being normally carried out for construction.
The sequencing of above embodiments is not only for ease of description, represent the advantages or disadvantages of the embodiments.
Finally, it should be noted that above embodiments are only to illustrate the technical solution of the utility model, rather than its limitations；
Although the utility model is described in detail with reference to the foregoing embodiments, those skilled in the art should understand that:
It is still possible to modify the technical solutions described in the foregoing embodiments, or part of technical characteristic is carried out etc.
With replacement；And these are modified or replaceed, various embodiments of the utility model technology that it does not separate the essence of the corresponding technical solution
The spirit and scope of scheme.
Claims (9)
1. a kind of intelligence slip casting management system, which is characterized in that including pressure vault sensor, vault detection device, pump head pressure
Force snesor, host and control module；
The vault detection device includes pressure vault data acquisition module, pressure vault data processing module and pressure vault number
According to transmitting module；The pressure vault data acquisition module block signal is connected to the pressure vault sensor and pressure vault data
Processing module；The pressure vault data processing module signal is connected to pressure vault data transmission module；The pressure vault
Data transmission module signal is connected to the host；
The pumphead pressure sensor is connected to host；
The host is connected to the control module.
2. intelligence slip casting management system according to claim 1, which is characterized in that the host include central processing unit,
Pressure vault data reception module, pumphead pressure data acquisition module and pumphead pressure data processing module；
During the pumphead pressure sensor is connected to by pumphead pressure data acquisition module and pumphead pressure data processing module
Central processor；
The pressure vault data reception block signal is connected to the central processing unit, and sends out with the pressure vault data
Penetrate module by signal connection.
3. intelligence slip casting management system according to claim 2, which is characterized in that it further include density data acquisition module,
The density data acquisition module signal is connected to the central processing unit.
4. intelligence slip casting management system according to claim 3, which is characterized in that the density data acquisition module includes
Density pipe and two pressure sensors, the pressure sensor are inserted in the density pipe, and spaced apart；It is described
Two equal signals of pressure sensor are connected to the central processing unit.
5. intelligence slip casting management system according to claim 2, which is characterized in that it further include flowmeter, the flowmeter
It is installed on slip casting machine outlet, and signal is connected to the central processing unit.
6. intelligence slip casting management system according to claim 2, which is characterized in that it further include Temperature Humidity Sensor, it is described
Temperature Humidity Sensor signal is connected to the central processing unit.
7. intelligence slip casting management system according to claim 1, which is characterized in that the control module is multichannel band optocoupler
The relay module of isolation.
8. intelligence slip casting management system according to claim 2, which is characterized in that further include ratio of water to material data acquisition module
Block, the ratio of water to material data acquisition module block signal are connected to central processing unit.
9. intelligence slip casting management system according to claim 2, which is characterized in that it further include display panel module, it is described aobvious
Display screen module by signal is connected to the central processing unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821152613.7U CN208831013U (en) | 2018-07-20 | 2018-07-20 | Intelligent slip casting management system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821152613.7U CN208831013U (en) | 2018-07-20 | 2018-07-20 | Intelligent slip casting management system |
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| Publication Number | Publication Date |
|---|---|
| CN208831013U true CN208831013U (en) | 2019-05-07 |
Family
ID=66306944
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821152613.7U Active CN208831013U (en) | 2018-07-20 | 2018-07-20 | Intelligent slip casting management system |
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| CN (1) | CN208831013U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110344591A (en) * | 2019-06-25 | 2019-10-18 | 山东大学 | A kind of single liquid automatic grouting refractory gunning equipment of realization and method |
| CN110700854A (en) * | 2019-08-16 | 2020-01-17 | 中铁十二局集团有限公司 | Tunnel secondary lining vault concrete longitudinal continuous pouring construction method |
| CN117286870A (en) * | 2023-11-23 | 2023-12-26 | 中国建筑第六工程局有限公司 | Novel intelligent grouting reinforcement method for processing complex geology |
-
2018
- 2018-07-20 CN CN201821152613.7U patent/CN208831013U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110344591A (en) * | 2019-06-25 | 2019-10-18 | 山东大学 | A kind of single liquid automatic grouting refractory gunning equipment of realization and method |
| CN110700854A (en) * | 2019-08-16 | 2020-01-17 | 中铁十二局集团有限公司 | Tunnel secondary lining vault concrete longitudinal continuous pouring construction method |
| CN110700854B (en) * | 2019-08-16 | 2022-02-15 | 中铁十二局集团有限公司 | Tunnel secondary lining vault concrete longitudinal continuous pouring construction method |
| CN117286870A (en) * | 2023-11-23 | 2023-12-26 | 中国建筑第六工程局有限公司 | Novel intelligent grouting reinforcement method for processing complex geology |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: No.2 Qingyuan Road, Miyun Economic Development Zone, Miyun District, Beijing Patentee after: Beijing Hongruijia Technology Co.,Ltd. Country or region after: China Address before: No.2 Qingyuan Road, Miyun Economic Development Zone, Miyun District, Beijing Patentee before: BEIJING HONGRUIJIA SCIENCE & TECHNOLOGY CO.,LTD. Country or region before: China |
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| CP03 | Change of name, title or address |