CN208827180U - A kind of wind power generation blade integration perfusion assembly line - Google Patents
A kind of wind power generation blade integration perfusion assembly line Download PDFInfo
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- CN208827180U CN208827180U CN201821164523.XU CN201821164523U CN208827180U CN 208827180 U CN208827180 U CN 208827180U CN 201821164523 U CN201821164523 U CN 201821164523U CN 208827180 U CN208827180 U CN 208827180U
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Abstract
The utility model discloses a kind of wind power generation blade integrations, and assembly line is perfused, including resin mixing bunker, resin mixes glue deaeration integrated box, storage warehouse is perfused, resin, which mixes, is equipped with ultrasonic wave storehouse in glue deaeration integrated box, cabinet exterior has heat or cool, and the bleeder pipe with gas vent valve and the exhaust tube with bleeding point valve are housed, exhaust tube can external vacuum pump, Resin A component feed pipe and resin B component feed pipe are housed on resin mixing bunker, resin mixing bunker is connected by resin drainage tube with ultrasonic wave storehouse, ultrasonic wave storehouse is connected at least one perfusion storage warehouse by connected resin vomit pipe and resin transport pipeline, blowing tube valve is housed on resin vomit pipe, transport pipeline valve is housed on resin transport pipeline, it is perfused on storage warehouse and discharge nozzle is housed, discharging control valve Men Bingyu product vacuum is housed on discharge nozzle System is connected.The utility model mixes glue deaeration and carries out simultaneously, and integrated perfusion technique simultaneously ensures good pouring quality.
Description
Technical field
The utility model relates to the technical fields of wind generator set blade priming by vacuum, refer in particular to a kind of wind-power electricity generation
Assembly line is perfused in blade integration.
Background technique
As Large-scale Wind Turbines single-machine capacity constantly increases, in order to improve wind energy utilization, wind power generating set
Length of blade used is also increasingly longer, but being continuously increased with length of blade, also brings to the form of blade new
Challenge.On the one hand the increase of length of blade proposes requirements at the higher level to instillation process, another aspect blade is longer, and the perfusion of blade is difficult
Degree is bigger, and charging is more in the especially big blade perfusion unit time, and haul is difficult, and resin deaeration is not caught up with, resin heat release initiation
Perfusion risk.
Common practices in industry:
1, gluing room is set, and general constant temperature and humidity in glue room places profession mixing machine in gluing room；
2, resin a component and b component are uniformly mixed by professional mixing machine, and blowing is into resin deaeration case；
3, resin is in deaeration case after deaeration, and blowing is into plastic barrel；
4, the plastic barrel for filling resin is transported to blade mold, and blade is irrigated；
5,1-4 is constantly repeated, until blade perfusion is completed.
Above-mentioned way has the following problems:
1, blade perfusion needs to buy professional resin mixing machine, the general import charges of the equipment 1,000,000 1, value valuableness.
2, need to be perfused 20 people of personnel (containing dnockout, haul is kept an eye on, patrol officer), personnel are more.
3, big blade perfusion amount of resin is more, and infusion time is long, and summer temperature high resin has too fast, nothing effectively drop of generating heat
Warm methods, winter temperature is low, and resin viscosity is big, and irrigation rate is slow, influences pouring quality.
4, big blade perfusion feed pipe is more, and charging inner air tube is difficult to exclude clean.
Utility model content
The purpose of the utility model is to overcome the deficiencies in the prior art, propose a kind of easy to use, economical and practical, mixed
Glue deaeration carries out simultaneously, and operation is reliable and can ensure the wind power generation blade integration of good pouring quality perfusion assembly line.
To achieve the above object, a kind of technical solution provided by the utility model are as follows: wind power generation blade integration filling
Beam waterline includes resin mixing bunker, the mixed glue deaeration integrated box of resin, perfusion storage warehouse, wherein the resin mixes glue deaeration
A ultrasonic wave storehouse is provided in integrated box, the outer wall that the resin mixes glue deaeration integrated box has heat or cool, and
It is separately installed with bleeder pipe and exhaust tube, gas vent valve is installed on the bleeder pipe, pumping is installed on the exhaust tube
Mouthful valve and external vacuum pump are separately installed with Resin A component feed pipe and the charging of resin B component on the resin mixing bunker
Pipe, the resin mixing bunker are connected by resin drainage tube with ultrasonic wave storehouse, and the ultrasonic wave storehouse passes through connected resin
Vomit pipe and resin transport pipeline are connected at least one perfusion storage warehouse, are equipped with blowing pipe valve on the resin vomit pipe
, transport pipeline valve is installed, and a resin transport pipeline connects a perfusion storage warehouse on the resin transport pipeline,
Discharge nozzle is installed on the perfusion storage warehouse, discharging control valve Men Bingyu product vacuum systems phase is installed on the discharge nozzle
Even.
The utility model compared with prior art, have the following advantages that with the utility model has the advantages that
1, it is perfused using the integration of the utility model, without purchasing professional mixing machine, so that equipment cost be effectively reduced.
2, it is perfused using the integration of the utility model, it is only necessary to which perfusion can be completed in 5 people or so, and human cost saves four points
Three.
3, it is perfused using the integration of the utility model, resin can carry out that processing is heated or cooled in filling process, mention
Rise pouring quality.
4, it is perfused using the one of the utility model, can guarantee vacuum state in feed pipe, promote pouring quality.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model assembly line.
Specific embodiment
The utility model is described in further detail combined with specific embodiments below.
Shown in Figure 1, assembly line is perfused in wind power generation blade integration provided by the present embodiment, includes that resin is mixed
Close storehouse 1, resin mixes glue deaeration integrated box 2, perfusion storage warehouse, wherein the resin mixes in glue deaeration integrated box 1 and is provided with one
Ultrasonic wave storehouse 4, the outer wall that the resin mixes glue deaeration integrated box 1 has heat or cool, and is separately installed with bleeder pipe 5
With exhaust tube 6, gas vent valve 7 is installed on the bleeder pipe 5, bleeding point valve 8 is installed and can be outer on the exhaust tube 6
Vacuum pump is connect, Resin A component feed pipe 10 and resin B component feed pipe 11 are separately installed on the resin mixing bunker 1, it is described
Resin mixing bunker 1 is connected by resin drainage tube 12 with ultrasonic wave storehouse 4, and the ultrasonic wave storehouse 4 is put by connected resin
Expects pipe 13 and three resin transport pipelines 14,15,16, there are three storage warehouse 17,18,19, the resin vomit pipe is perfused for connection
Blowing tube valve 18 is installed on 13, transport pipeline valve 20, the resin transport are installed on the resin transport pipeline 14
Transport pipeline valve 21 is installed on pipeline 15, transport pipeline valve 22, and one are installed on the resin transport pipeline 16
Resin transport pipeline connects a perfusion storage warehouse, and discharge nozzle 23, the perfusion storage are equipped on the perfusion storage warehouse 17
Discharge nozzle 24 is installed on storehouse 18, discharge nozzle 25 is installed on the perfusion storage warehouse 19, is equipped with out on the discharge nozzle 23
Material control valve 26 is simultaneously connected with product vacuum systems 9, and discharging control valve door 27 and and product are equipped on the discharge nozzle 24
Vacuum systems 9 are connected, and discharging control valve door 3 is equipped on the discharge nozzle 25 and is connected with product vacuum systems 9.
The following are the instillation process of the above-mentioned wind power generation blade integration perfusion assembly line of the present embodiment, specifically include following
Step:
1) Resin A, B component pass through Resin A component feed pipe 10 respectively, resin B component feed pipe 11 enters resin and mixes
Storehouse 1；
2) after Resin A, B component tentatively mix in resin mixing bunker 1, ultrasonic wave storehouse 4 is entered by resin drainage tube 12；
3) continuation steps 1) to step 2), until resin is filled in ultrasonic wave storehouse 4；
4) heat or cool that resin mixes 2 outer wall of glue deaeration integrated box is opened according to environment temperature；
5) gas vent valve 7 is closed, exhaust tube 6 is connected with vacuum pump, opens bleeding point valve 8, opens vacuum pump, it will
Resin mixes air in glue deaeration integrated box 2 and takes out to the greatest extent；
6) 4 ultrasonic oscillation function of ultrasonic wave storehouse is opened, ultrasonic mixing and deaeration are carried out to resin after mixing；
7) after the completion of ultrasonic mixing and deaeration, vacuum pump and bleeding point valve 8 are closed, opens gas vent valve 7, resin is mixed
Gas is discharged by bleeder pipe 5 in glue deaeration integrated box 2；
8) blowing tube valve 18 is opened, resin enters resin transport pipeline through resin vomit pipe 13 in ultrasonic wave storehouse 4；
9) resin transport pipeline 14,15,16 opens required transport pipeline valve according to the actual situation, by resin through resin
Transport pipeline transports under the pressure of negative pressure of vacuum to the perfusion storage warehouse of corresponding position, and open pipe sequence can open transport simultaneously
Pipe valve 20/21/22 or 20/22 or 21/22, can also successively open transport pipeline valve 20/21/22 or 20/22/21 or
22/21/20, below to open transport pipeline valve 20/21/22 successively as example；
10) discharge nozzle 23/24/25 is connected with product vacuum systems 9 respectively；
11) discharging control valve door 26 is opened, air in resin transport pipeline 14, perfusion storage warehouse 17 is passed through into product vacuum
System 9 is taken away；
12) discharging control valve door 26 is closed；
13) blowing tube valve 18 is opened, transport pipeline valve 20 is opened, keeps 21/22 closed state of transport pipeline valve,
Resin flows into perfusion storage warehouse 17 through resin transport pipeline 14；
14) it is all flowed into perfusion storage warehouse 17 to resin in ultrasonic wave storehouse 4, closes blowing tube valve 18, close transport
Pipe valve 20；
15) discharging control valve door 26 is opened, resin flows into product vacuum systems 9 through discharge nozzle 23 and is irrigated；
16) gas vent valve 7 is closed, blowing tube valve 18 is closed, step 1) is repeated to step 7), carries out next storehouse resin
Mixing deaeration processing；
17) resin is finished in storage warehouse 17 to be perfused, and closes its discharge nozzle 23, decides whether to continue weight according to actual needs
Step 8) is answered to step 15)；
18) step 1)-step 17) is repeated, resin is successively imported to perfusion storage warehouse 18, perfusion storage warehouse 19, completes leaf
Piece perfusion.
Embodiment described above is only the preferred embodiment of the utility model, and the implementation of the utility model is not limited with this
Range, therefore all shapes according to the utility model, change made by principle, it should all cover within the protection scope of the present utility model.
Claims (1)
1. assembly line is perfused in a kind of wind power generation blade integration, it is characterised in that: include resin mixing bunker, that resin mixes glue is de-
Steep integrated box, perfusion storage warehouse, wherein the resin mixes in glue deaeration integrated box and is provided with a ultrasonic wave storehouse, the resin
The outer wall of mixed glue deaeration integrated box has heat or cool, and is separately installed with bleeder pipe and exhaust tube, the bleeder pipe
On gas vent valve is installed, bleeding point valve and external vacuum pump be installed, on the resin mixing bunker on the exhaust tube
It is separately installed with Resin A component feed pipe and resin B component feed pipe, the resin mixing bunker passes through resin drainage tube and ultrasound
Wave storehouse is connected, and the ultrasonic wave storehouse is connected at least one perfusion by connected resin vomit pipe and resin transport pipeline
Storage warehouse is equipped with blowing tube valve on the resin vomit pipe, is equipped with transport pipeline valve on the resin transport pipeline,
And a resin transport pipeline connects a perfusion storage warehouse, is equipped with discharge nozzle, the discharge nozzle on the perfusion storage warehouse
On be equipped with discharging control valve Men Bingyu product vacuum systems be connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821164523.XU CN208827180U (en) | 2018-07-23 | 2018-07-23 | A kind of wind power generation blade integration perfusion assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821164523.XU CN208827180U (en) | 2018-07-23 | 2018-07-23 | A kind of wind power generation blade integration perfusion assembly line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208827180U true CN208827180U (en) | 2019-05-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201821164523.XU Active CN208827180U (en) | 2018-07-23 | 2018-07-23 | A kind of wind power generation blade integration perfusion assembly line |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108790216A (en) * | 2018-07-23 | 2018-11-13 | 明阳智慧能源集团股份公司 | A kind of wind power generation blade integration perfusion assembly line and its instillation process |
| CN115570725A (en) * | 2022-10-08 | 2023-01-06 | 上海玻璃钢研究院东台有限公司 | Wind power generation blade filling and forming integrated device |
-
2018
- 2018-07-23 CN CN201821164523.XU patent/CN208827180U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108790216A (en) * | 2018-07-23 | 2018-11-13 | 明阳智慧能源集团股份公司 | A kind of wind power generation blade integration perfusion assembly line and its instillation process |
| CN108790216B (en) * | 2018-07-23 | 2023-09-22 | 明阳智慧能源集团股份公司 | Wind power generation blade integrated pouring assembly line and pouring process thereof |
| CN115570725A (en) * | 2022-10-08 | 2023-01-06 | 上海玻璃钢研究院东台有限公司 | Wind power generation blade filling and forming integrated device |
| CN115570725B (en) * | 2022-10-08 | 2023-10-20 | 上海玻璃钢研究院东台有限公司 | Wind power generation blade pouring and forming integrated device |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
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| TR01 | Transfer of patent right |
Effective date of registration: 20201216 Address after: No.2, Luohu West Road, Houpu village committee, Jieshi Town, Lufeng City, Shanwei City, Guangdong Province Patentee after: Shanwei Mingyang New Energy Technology Co.,Ltd. Address before: 528437 No. 22 Torch Road, Torch Development Zone, Zhongshan City, Guangdong Province Patentee before: MING YANG SMART ENERGY GROUP Co.,Ltd. |