CN208825445U - Pre-treatment workstation and detection device - Google Patents

Abstract

The utility model proposes a kind of pre-treatment workstation and detection devices, for clamping steel cord, wherein, pre-treatment workstation includes the driving cylinder of pedestal, clamp system and exportable linear motion, clamp system is rotatably connected with pedestal, with reciprocating rotation, driving cylinder are connected to the top of pedestal along the vertical direction on the base, driving cylinder is connect with clamp system, to drive clamp system rotation by flexible；Detection device includes above-mentioned pre-treatment workstation.The utility model can reduce working space, and avoid influencing steel cord conevying efficiency standby or in the case where without clamping steel cord.

Description

Pre-treatment workstation and detection device

Technical field

The utility model belongs to steel cord detection device technical field more particularly to a kind of pre-treatment workstation and detection dress It sets.

Background technique

The bow of steel cord is high and torsion detection process is general are as follows: the I-beam wheel for being wound with steel cord is placed in material table Behind designated position, steel cord is pulled out 3 meters from I-beam wheel by the modes such as artificial, since the steel cord of this section of distance cannot be made For detected object, therefore the steel cord of this section of distance is truncated using cutting device, while to remaining steel cord in truncated position Bending is carried out, the steel cord after bending is then pulled out 6 meters to check bit from I-beam wheel, unclamps steel cord, steel wire starts to send out Raw torsion, the image of steel wire bending part twist process is captured by vision system, to carry out torsion detection, is completed wait reverse detection Afterwards, to be detected steel wire of the 400mm as bow high detection is intercepted between 6 meters of wires, and steel wire to be detected is then made to be in nature Bending state obtains the curved images of this section of steel wire by vision system, to carry out bow high detection.

The existing mode for pulling out steel cord from I-beam wheel is to use a kind of pretreatment slide unit, which includes Pedestal and clamp system, clamp system are fixedly installed on the lower section of pedestal, clamp system for from top to down to steel cord into Row clamps, and pedestal is connected with linear guide, so that pedestal can be moved linearly, pretreatment slide unit when in use, passes through Clamp system clamps steel cord, while by the distance of the mobile traction steel cord to 3 meters of pedestal, with to cutting device to the section Steel cord is truncated.The setting of the pretreatment slide unit can replace manpower, improve work efficiency.

However, above-mentioned pretreatment slide unit, standby or in the case where without clamping steel cord, clamp system occupies biggish Working space to be easy to influence the movement of cord, and is easy to interfere with other moving components, and then seriously affect To the detection efficiency of steel cord.

Utility model content

The utility model is directed to above-mentioned technical problem of the existing technology, proposes a kind of standby or without clamping steel curtain In the case where line, working space can be reduced, and avoid influencing the pre-treatment workstation of steel cord conevying efficiency, and application The detection device that the pre-treatment workstation detects steel cord.

In order to achieve the above object, the technical solution adopted in the utility model are as follows:

A kind of pre-treatment workstation, for clamping steel cord, including pedestal, clamp system and exportable linear motion Driving cylinder, clamp system are rotatably connected with pedestal, with reciprocating rotation, driving cylinder are connected to pedestal along the vertical direction on the base Top, driving cylinder connect with clamp system, to drive clamp system rotation by flexible.

Preferably, the clamp system is connected to the end of the pedestal.

Preferably, the driving cylinder is cylinder.

Preferably, the lower part of the pedestal is fixedly installed sliding block, it is mobile with band moving base.

Preferably, the clamp system includes support base, the clamping jaw of steel cord can be clamped, clamping jaw can be driven to do clamping fortune Dynamic synchronous piece, and the first actuator that synchronous piece can be driven to move, support base is rotatably connected with the pedestal, in base Reciprocating rotation, clamping jaw, synchronous piece and the first actuator are all set on support base along the vertical direction on seat, clamping jaw be it is multiple, it is more A clamping jaw is arranged side by side, and synchronous piece is connect with clamping jaw, and the power output end of the first actuator is connect with synchronous piece.

Preferably, the clamping jaw includes the first fixture block, the second fixture block and supporting block, the first fixture block and the second fixture block are all provided with It is placed in supporting block, is correspondingly arranged between the first fixture block and the second fixture block, to do the relative motion of clamp or release steel cord, institute It states synchronous piece to connect with the first fixture block or the second fixture block, so as to do between the first fixture block and the second fixture block close to each other or mutually remote From relative motion, supporting block is fixedly connected with the support base.

Preferably, first fixture block has the first pinching end that can be contacted with second fixture block, the second fixture block tool There is the second pinching end that can be contacted with the first fixture block, there is teeth portion on the first pinching end or the second pinching end, teeth portion is in rack shape.

Preferably, the teeth portion has protrusion, teeth portion is all had on first pinching end and second pinching end, The protrusion of the protrusion and the second pinching end teeth portion of first pinching end teeth portion is correspondingly arranged, so that the first pinching end and the second pinching end Pass through projection contacts.

The utility model also provides a kind of detection device, including support frame, linear guide and pre-treatment workstation, straight line are led Rail is fixedly installed on support frame, and the pre-treatment workstation is pre-treatment workstation as described above, pre-treatment workstation position In the top of linear guide, pre-treatment workstation is connect with linear guide, to move back and forth along linear guide.

Preferably, the utility model detection device further includes that the pre-treatment workstation can be driven reciprocal along linear guide Second actuator of movement, and the controller of controllable second actuator power output, the second actuator are set to support frame On, the sensor of detectable pre-treatment workstation moving distance is provided on pre-treatment workstation, sensor and controller are electrical Connection, to export distance signal to controller, controller and the second actuator are electrically connected, to reach default when distance signal When value, the second actuator of control stops power output.

Compared with prior art, it the advantages of the utility model and has the active effect that

1, the utility model pre-treatment workstation, by the way that clamp system and pedestal are rotatably connected, while setting can drive Clamp system can be rotated up standby or in the case where without clamping steel cord by the driving cylinder of dynamic clamp system rotation, To avoid all-steel cord, while working space needed for reserving transport and detection all-steel cord, so as to avoid and steel cord It is in contact friction, and avoids interfering with other power parts, and then improve the conevying efficiency of steel cord.

2, the utility model detection device, by the way that above-mentioned pre-treatment workstation is arranged, standby or without clamping steel cord In the case where, clamp system can be rotated up, to avoid all-steel cord, while be reserved needed for transport and detection all-steel cord Working space, so as to avoid being in contact friction with steel cord, and avoid interfering with other power parts, into And improve the conevying efficiency of steel cord.

Detailed description of the invention

Fig. 1 is the overall structure diagram of the utility model pre-treatment workstation；

Fig. 2 is the structural schematic diagram of clamp system in Fig. 1；

Fig. 3 is the structural schematic diagram of clamping jaw in Fig. 2；

Fig. 4 is the use state diagram of the utility model pre-treatment workstation；

In above each figure: 1, pedestal；2, clamp system；3, driving cylinder；4, sliding block；5, support base；6, clamping jaw；7, synchronous Part；8, the first actuator；9, the first fixture block；10, the second fixture block；11, supporting block；12, the first pinching end；13, the second pinching end； 14, teeth portion；15, support frame；16, linear guide；17, supporting element；18, guiding axis；19, power intake；20, the first guiding Slot；21, the second guide groove；22, block；23, backplate.

Specific embodiment

In the following, the utility model is specifically described by illustrative embodiment.It should be appreciated, however, that not having In the case where being further discussed below, element, structure and features in an embodiment can also be advantageously incorporated into other implementations In mode.

In the description of the present invention, it should be noted that term "inner", "outside", "upper", "lower", "front", "rear" etc. The orientation or positional relationship of instruction is to be merely for convenience of based on the positional relationship under pre-treatment workstation real use state Describe the utility model and simplify description, rather than the device or element of indication or suggestion meaning must have a particular orientation, It is constructed and operated in a specific orientation, therefore should not be understood as limiting the present invention.In addition, term " first ", " the Two ", " third " etc. is used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance.

Referring to Fig. 1 to Fig. 3, a kind of pre-treatment workstation, for clamping steel cord, including pedestal 1 and clamp system 2, base The effect of seat 1 is support clamp system 2, and clamp system 2 is for being from top to down clamped steel cord；Standby or be not necessarily to In the case where clamping steel cord, in order to reduce working space, and avoid influencing steel cord conevying efficiency, the utility model Pre-treatment workstation further includes the driving cylinder 3 (such as cylinder or hydraulic cylinder) of exportable linear motion, and driving cylinder 3 has cylinder body naturally Portion and cylinder rod portion, clamp system 2 are rotatably connected with pedestal 1, (to make along the vertical direction for pre-treatment workstation on pedestal 1 With the vertical direction under state) reciprocating rotation, driving cylinder 3 is connected to the top of pedestal 1, the cylinder rod portion of driving cylinder 3 and clamping machine Structure 2 connects, to drive clamp system 2 to rotate by flexible.

Based on above-mentioned, the utility model pre-treatment workstation, by the way that clamp system 2 and pedestal 1 are rotatably connected, simultaneously The driving cylinder 3 that clamp system 2 can be driven to rotate is set, it, can be by clamping machine standby or in the case where without clamping steel cord Structure 2 is rotated up, to avoid all-steel cord, while reserve transport and detection all-steel cord needed for working space, so as to It avoids being in contact friction with steel cord, and avoids interfering with other power parts, and then improve the fortune of steel cord Defeated efficiency.

It, can be with for the structure of clamp system 2 are as follows: in the embodiment shown in Figure 2, clamp system 2 includes support base 5, the clamping jaw 6 of steel cord can be clamped, clamping jaw 6 can be driven to do the synchronous piece 7 of clamping movement, and synchronous piece 7 can be driven to move First actuator 8, support base 5 are rotatably connected with pedestal 1, with reciprocating rotation, clamping jaw 6 synchronize along the vertical direction on pedestal 1 Part 7 and the first actuator 8 are all set on support base 5, clamping jaw 6 be it is multiple, to be clamped to a plurality of steel wire, multiple clamping jaws 6 It is arranged side by side, synchronous piece 7 is connect with clamping jaw 6, and the power output end of the first actuator 8 is connect with synchronous piece 7, to realize while drive Multiple clamping jaws 6 are moved to be moved.

, can be with for the structure of above-mentioned clamping jaw 6 are as follows: in the embodiment shown in fig. 3, clamping jaw 6 include the first fixture block 9, Second fixture block 10 and supporting block 11, the first fixture block 9 and the second fixture block 10 are all set in supporting block 11, the first fixture block 9 and second It is correspondingly arranged between fixture block 10, to do the relative motion of clamp or release steel cord, synchronous piece 7 and the first fixture block 9 or the second folder Block 10 connects, so as to do relative motion that is close to each other or being located remotely from each other, supporting block 11 between the first fixture block 9 and the second fixture block 10 It is fixedly connected with support base 5.

Specifically, as shown in figure 3, supporting element 17 is provided between the first fixture block 9 and supporting block 11, to support the first fixture block 9, supporting element 17 is preferably elastic component (such as disc spring, spring and rubber sleeve), can contain the tolerance of steel wire diameter, that is, is increased To the inclusiveness of different size steel wire, supporting element 17 is preferably that both ends are fixedly connected with the first fixture block 9 and supporting block 11 respectively, with Improve the stability of the first fixture block 9；Guiding axis 18 is provided in supporting block 11, guiding axis 18 is connected to the first fixture block 9 and support Between block 11, guiding axis 18 is arranged along the direction of motion of the first fixture block 9, opens up in supporting block 11 along the axial direction of guiding axis 18 There is through-hole, one end of guiding axis 18 is socketed on the inside of 11 through-hole of supporting block, and is slidably matched with the through-hole of supporting block 11, with Moved axially in reciprocal fashion in supporting block 11, the other end of guiding axis 18 is fixedly connected with the first fixture block 9, with the first fixture block 9 Synchronizing moving, supporting element 17 are sheathed on the outside of guiding axis 18, with flexible along guiding axis 18, to improve slow to the first fixture block 9 The stability of punching effect, and then improve the reliability to steel cord clamping process.

For the specific structure of clamping jaw 6, further as shown in figure 3, the second fixture block 10 has power intake 19, the second folder Block 10 is flexibly connected with supporting block 11, with when 19 dynamic input of power intake, done in supporting block 11 it is close or remote Reciprocating motion from the first fixture block 9, synchronous piece 7 are fixedly connected with the power intake 19 of the second fixture block 10, to drive the second folder Block 10 moves back and forth；Supporting block 11, which has, contact with support base 5 and fixed fixation end, and connects the first fixture block 9 and the The connection end of two fixture blocks 10, the fixation end of supporting block 11 offer the first guide groove 20, and the first guide groove 20 is along second The direction of motion of fixture block 10 extends through supporting block 11, so that synchronous piece 7 is capable of the supporting block 11 of each clamping jaw 6, thus The compactedness of structure is improved, and then reduces occupied space；The connection end of supporting block 11 offers the second guide groove 21, the Two guide grooves 21 extend along the direction of motion of the second fixture block 10, and the second guide groove 21 is connected to the first guide groove 20, the second folder The power intake 19 of block 10 is slidably matched with the second guide groove 21, so that the second fixture block can be in supporting block 11 along Two guide grooves 21 move back and forth；Counter sink is offered on second fixture block 10, to place bolt, counter sink preferably side by side and is spaced Two be arranged, counter sink are connected to through the second fixture block 10 and with the first guide groove 20, with by bolt that synchronous piece 7 is fixed In on the power intake 19 of the second fixture block 10.

For the specific structure of clamping jaw 6, continue as shown in figure 3, the first fixture block 9 has can be contacted with the second fixture block 10 the One pinching end 12, the second fixture block 10 have the second pinching end 13 that can be contacted with the first fixture block 9, the first pinching end 12 and the second folder The teeth portion 14 that can clamp steel cord is all had on tight end 13, teeth portion 14 is in rack shape, i.e., teeth portion 14 has multiple strip projected parts, more A protrusion is parallel to each other and is arranged side by side, and the protrusion of 12 teeth portion 14 of the first pinching end is preferably and 13 teeth portion 14 of the second pinching end Protrusion is correspondingly arranged, so that the first pinching end 12 and the second pinching end 13 pass through projection contacts.The utility model pretreatment work Platform is clamped and is pulled with the second fixture block 10 when the first fixture block 9 by the way that teeth portion 14 is arranged on the first fixture block 9 and the second fixture block 10 When steel cord, it is capable of increasing the frictional force with steel cord, thus rotate and slide after avoiding steel cord from being drawn out, Jin Erti The high testing result to steel cord.

For the structure of synchronous piece 7 and the first actuator 8, and its connection relationship with clamping jaw 6, it is specifically as follows: such as Shown in Fig. 2, the first actuator 8 is preferably cylinder, and the first actuator 8 is preferably two, and clamping jaw 6 corresponds to two the first actuators 8 be preferably two groups, and the quantity of every group of clamping jaw 6 is preferably two, and in every group of clamping jaw 6, two clamping jaws 6 are preferably coplanar and mutual In parallel, two groups of clamping jaws 6 are connected separately with a synchronous piece 7 and first actuator 8, respectively by two the first actuators 8 Driving, enable adaptation to the needs clamped in different-diameter steel cord, avoid because steel wire diameter it is different caused by it is not clamping Phenomenon；Block 22 is fixedly installed on support base 5, block 22 is U-shaped, and block 22 is located between two groups of clamping jaws 6, by two groups of folders Pawl 6 separates, and the two side arms of block 22 distinguish two groups of clamping jaws 6 of face, and the two side walls of block 22 distinguish supporting block adjacent thereto 11 are fixedly connected, and two groups of clamping jaws 6 are preferably the two sides for being symmetrically disposed on block 22；The cylinder body and support base 5 of first actuator 8 Top be fixedly connected, the cylinder rod portion of the first actuator 8 is fixedly connected with synchronous piece 7, with drive synchronous piece 7 along linear reciprocation move It is dynamic；Synchronous piece 7 is preferably L-type plate, and a bending part of synchronous piece 7 is connect with the first actuator 8, another bending of synchronous piece 7 Portion is socketed on the inside of two clamping jaws, 6 first guide groove 20, and the power intake 19 and synchronous piece 7 of the second fixture block 10 pass through bolt It is fixed together, so that the second fixture block 10 is moved synchronously along the second guide groove 21 of clamping jaw 6 with synchronous piece 7.

For the position and connection relationship of clamp system 2 and pedestal 1, it is specifically as follows: as shown in Figure 1, clamp system 2 It is connected to the end of pedestal 1, with this standby or in the case where without clamping steel cord, enables to clamp system 2 preferably Working space needed for conceding transport and detection all-steel cord, so as to further avoid being in contact friction with steel cord, And it further avoids interfering with other power parts, and then further improve the conevying efficiency of steel cord；Driving cylinder 3 Preferably cylinder, can make quick response to steel cord demand is clamped, driving cylinder 3 is located at the top of pedestal 1, driving cylinder 3 cylinder body and pedestal 1 is hinged, and the cylinder rod portion of driving cylinder 3 and clamp system 2 are hinged, to drive 2 turns of clamp system by flexible It is dynamic；Clamp system 2 is preferably hinged with the end of pedestal 1, specifically, it is fixedly installed pivoting support on support base 5, it is hinged to prop up It seat preferably two, two pivoting support intervals and is symmetrically set, pivoting support and pedestal 1 are hinged, to be able to drive folder Tight mechanism rotates on pedestal 1；Driving support seat is fixedly installed on support base 5, driving support seat is located between two pivoting supports, The cylinder rod portion of driving cylinder 3 and driving support seat are hinged, to drive clamp system reciprocating rotation along the vertical direction by driving support seat.

Further, as shown in Figure 1 and Figure 4, the lower part of pedestal 1 is fixedly installed sliding block 4, mobile with band moving base 1, thus After clamping steel cord, has the mobile effect of traction steel cord.

Referring to fig. 4, the utility model further relates to a kind of detection device, including support frame 15, linear guide 16 and pretreatment Workbench, support frame 15 are used to support pre-treatment workstation, and linear guide 16 is fixedly installed on support frame 15, the pretreatment The specific structure of workbench is referring to above-described embodiment, since this detection device uses whole technical sides of above-mentioned all embodiments Case, therefore at least all beneficial effects brought by the technical solution with above-described embodiment, this is no longer going to repeat them；Pre- place Reason workbench is connected to the top of linear guide 16, and pre-treatment workstation is connect with linear guide 16, with past along linear guide 16 It is multiple mobile, and then realize the traction to steel cord.

Based on above-mentioned, the utility model detection device, by the way that above-mentioned pre-treatment workstation is arranged, standby or without clamping In the case where steel cord, clamp system 2 can be rotated up, to avoid all-steel cord, while reserve transport and detection steel wire Working space needed for cord so as to avoid being in contact friction with steel cord, and avoids sending out with other power parts Raw interference, and then improve the conevying efficiency of steel cord.

Specifically, two linear guides 16 are parallel and interval is arranged, pedestal 1 as shown in figure 4, linear guide 16 is two Bottom it is fixed be just provided with backplate 23, backplate 23 is two, and two backplates 23 are parallel and interval setting, two backplates 23 are distinguished The both ends of 1 bottom of pedestal are fixedly connected on, sliding block 4 is two groups, to be individually fixed on the medial surface of two backplates 23, every group of cunning The quantity of block 4 is two, and in every group of sliding block 4, two sliding blocks 4 side by side and are spaced setting along the direction that linear guide 16 extends, sliding Block 4 and linear guide 16 are slidably connected, to move along linear guide reciprocating linear.

In order to realize automatic to steel cord and accurately draw, the utility model detection device further comprise can drive it is pre- The second actuator that handling stage is moved back and forth along linear guide 16, and the control of controllable second actuator power output Device, the second actuator are set on support frame 15, and detectable pre-treatment workstation moving distance is provided on pre-treatment workstation Sensor, sensor and controller are electrically connected, to export distance signal, controller and the second actuator electrical property to controller Connection, with when distance signal reaches preset value, the second actuator of control stops power output, so that steel cord is smart It really draws to required distance.

It among the above, can be servo motor or stepper motor for the structure of the second actuator, the second actuator is logical Synchronous belt and synchronizing wheel combination are crossed, or by the transmission of lead screw, pre-treatment workstation is driven to move back and forth along linear guide.

Claims (10)

1. a kind of pre-treatment workstation, for clamping steel cord, including pedestal (1) and clamp system (2), it is characterised in that: also Driving cylinder (3) including exportable linear motion, clamp system (2) are rotatably connected with pedestal (1), with the edge on pedestal (1) Vertical direction reciprocating rotation, driving cylinder (3) are connected to the top of pedestal (1), and driving cylinder (3) is connect with clamp system (2), with logical Cross flexible drive clamp system (2) rotation.

2. pre-treatment workstation according to claim 1, it is characterised in that: the clamp system (2) is connected to the base The end of seat (1).

3. pre-treatment workstation according to claim 1, it is characterised in that: the driving cylinder (3) is cylinder.

4. pre-treatment workstation according to claim 3, it is characterised in that: the lower part of the pedestal (1) is fixedly installed Sliding block (4), it is mobile with band moving base (1).

5. pre-treatment workstation according to claim 1, it is characterised in that: the clamp system (2) includes support base (5), the clamping jaw (6) that can clamp steel cord can drive clamping jaw (6) to do the synchronous piece (7) of clamping movement, and can drive synchronous piece (7) the first actuator (8) moved, support base (5) is rotatably connected with the pedestal (1), on pedestal (1) along vertical side To reciprocating rotation, clamping jaw (6), synchronous piece (7) and the first actuator (8) are all set on support base (5), clamping jaw (6) be it is multiple, Multiple clamping jaws (6) are arranged side by side, and synchronous piece (7) is connect with clamping jaw (6), the power output end and synchronous piece of the first actuator (8) (7) it connects.

6. pre-treatment workstation according to claim 5, it is characterised in that: the clamping jaw (6) include the first fixture block (9), Second fixture block (10) and supporting block (11), the first fixture block (9) and the second fixture block (10) are all set on supporting block (11), the first folder It is correspondingly arranged between block (9) and the second fixture block (10), to do the relative motion of clamp or release steel cord, the synchronous piece (7) Connect with the first fixture block (9) or the second fixture block (10) so that done between the first fixture block (9) and the second fixture block (10) it is close to each other or The relative motion being located remotely from each other, supporting block (11) are fixedly connected with the support base (5).

7. pre-treatment workstation according to claim 6, it is characterised in that: first fixture block (9) have can with it is described The first pinching end (12) of second fixture block (10) contact, the second fixture block (10) have the second folder that can be contacted with the first fixture block (9) It is tight to hold (13), there are teeth portion (14) on the first pinching end (12) or the second pinching end (13), teeth portion (14) is in rack shape.

8. pre-treatment workstation according to claim 7, it is characterised in that: the teeth portion (14) has a protrusion, and described the It is all had teeth portion (14) on one pinching end (12) and second pinching end (13), the protrusion of the first pinching end (12) teeth portion (14) It is correspondingly arranged with the protrusion of the second pinching end (13) teeth portion (14), so that the first pinching end (12) passes through with the second pinching end (13) Projection contacts.

9. a kind of detection device, it is characterised in that: including support frame (15), linear guide (16) and pre-treatment workstation, straight line Guide rail (16) is fixedly installed on support frame (15), and the pre-treatment workstation is of any of claims 1-8 pre- Handling stage, pre-treatment workstation are located at the top of linear guide (16), and pre-treatment workstation is connect with linear guide (16), To be moved back and forth along linear guide (16).

10. detection device according to claim 9, it is characterised in that: further include that can drive the pre-treatment workstation edge The second actuator that linear guide (16) moves back and forth, and the controller of controllable second actuator power output, second drives Moving part is set on support frame (15), and the sensing of detectable pre-treatment workstation moving distance is provided on pre-treatment workstation Device, sensor and controller are electrically connected, and to export distance signal to controller, controller and the second actuator are electrically connected, With when distance signal reaches preset value, the second actuator of control stops power output.