CN204558246U - The feed mechanism of a kind of network transformer T1 ring, T2 ring coil winding machine - Google Patents

Abstract

The utility model proposes the feed mechanism of a kind of network transformer T1 ring, T2 ring coil winding machine, comprise and send T1 coil frame, transmission device, send T1 winding ascend device, it is characterized in that, also comprise the tight and movable device of the tight and movable device of left wire clamp, right wire clamp and send T2 loop device, the wherein said T2 of sending loop device comprises inhales T2 ring and lowering or hoisting gear, T2 ring separator.Adopt the feed mechanism of the utility model network transformer T1 ring, T2 ring coil winding machine, can automation realize to T2 around line before by T2 ring with wind line T1 ring material loading, for subsequent technique as T2 realizes providing a great convenience around the automation of line.

Description

A feeding mechanism of network transformer T1 ring, T2 ring wire machine

technical field

The utility model relates to a winding machine for a network transformer, in particular to a feeding mechanism for a T1 ring and a T2 winding machine of a fully automatic network transformer winding machine.

technical background

Networks are ubiquitous in today's world. Network transformers are the main electronic components of network equipment. In the past, network transformers were still in a state of full manual production. The manual production process includes: manual winding of T1 rings; manual taps and stranded wires of T1 rings; Fixture, and manually wind the T2 ring.

With the advancement of technology, the winding of the T1 ring can be automatically realized by the machine, but before the winding of the T2 ring, it is necessary to tap the wire after the T1 ring and then twist the wire, and then perform the T2 winding wire. It is relatively complicated, so the manufacture of network transformers now often needs to complete the winding of the T1 ring with a machine, and then manually wind the T2 ring.

After wrapping the T1 wire, before wrapping the T2 wire, it is necessary to twist two of the enameled wires that need to be wound to the T2 ring, and then wind the twisted wires to the T2 ring. At present, sending the wound T1 ring into the T2 winding machine is done manually, which is time-consuming, labor-intensive and labor-intensive, which causes inconvenience to the automation of subsequent processes.

Utility model content

In order to solve the deficiencies in the prior art, the utility model proposes a feeding mechanism for a network transformer T1 ring and T2 winding machine, including a frame for sending T1 coils, a transmission device, and a lifting device for sending T1 coils. It is characterized in that it also includes The left thread clamping and forward and backward moving device, the right thread clamping and forward and backward moving device, and the T2 ring sending device, wherein the T2 ring sending device includes a T2 ring sucking and lifting device, and a T2 ring separating device.

Further, the right line clamping and forward and backward moving device includes a sliding table cylinder 1 and a parallel clamping cylinder 2, the parallel clamping cylinder 2 is connected with the sliding table cylinder 1, and the sliding table cylinder 1 drives the parallel clamping cylinder 2 to move horizontally, The second parallel clamp cylinder controls the clamping and loosening of the enameled wire.

Further, the left wire clamping and forward and backward moving device includes cylinder 2, wire clamp assembly, parallel clamp cylinder 1, and guide rail 1. The cylinder 2 drives parallel clamp cylinder 1 to move horizontally in guide rail 1 through the wire clamp assembly. The parallel clamping cylinder controls the clamping and loosening of the enameled wire.

Further, the T2 ring suction and lifting device includes a sliding table cylinder two, a connecting block, a powerful magnet, and a T2 ring positioning pin, and the sliding table cylinder two drives the T2 ring positioning pin embedded with a powerful magnet to move up and down through the connecting block.

Further, the T2 ring separation structure includes a cylinder three, a cylinder base, a T2 ring positioning block and a guide rail two, and the cylinder three drives the T2 ring positioning block to move horizontally in the guide rail two.

The T1 coil and the transmission device include a motor, a synchronous pulley 1, a synchronous pulley 2, a synchronous belt, a slider connection block, an induction sheet and a photoelectric element, and the motor drives the synchronous belt wheel 2, the synchronous belt, and the slider to connect The block and the induction piece move together, and when the induction piece reaches the position of the photoelectric element, it is set as the origin; the sliding connection block is connected to the T1 coil lifting device, the left line clamping and forward and backward moving device, and the right line clamping and forward and backward moving device, when the motor When rotating, the said sending T1 coil elevating device, the left wire clamping and forward and backward moving device and the right wire clamping and forward and backward moving device also move forward and backward together.

The lifting device for sending the T1 coil includes a cylinder one, a floating joint one, a slider connecting plate, a support plate, and a linear guide rail one, and the cylinder one moves up and down to drive the floating joint one, the slider connecting plate, and the support plate on the linear guide rail one Move down, while the support plate is connected with the left thread clamping and forward and backward moving device, the right thread clamping and forward and backward moving device, the left thread clamping and forward and backward moving device, the right thread clamping and forward and backward moving device are also up and down together sports.

The utility model is beneficial in that, adopting the feeding mechanism of the network transformer T1 ring and T2 winding wire machine of the utility model can automatically realize the feeding of the T2 ring and the winding wire T1 ring before the T2 winding wire, for subsequent processes such as The automation of the T2 surround line provides great convenience.

Description of drawings

Fig. 1 is the frame schematic diagram of the T1 coil machine frame of the feeding mechanism of a kind of network transformer T1 ring of the utility model, T2 around the wire machine;

Fig. 2 is a schematic diagram of the T1 coil feeding frame and the transmission structure of the feeding mechanism of the network transformer T1 ring and T2 winding wire machine;

Fig. 3 is a schematic diagram of the T1 coil lifting device of the feeding mechanism of the network transformer T1 ring and T2 winding wire machine;

Fig. 4 is a schematic diagram of the left line clamping and forward and backward moving device of the feeding mechanism of the network transformer T1 ring and T2 winding machine;

Fig. 5 is a schematic diagram of the right line clamping and forward and backward moving device of the feeding mechanism of the network transformer T1 ring and T2 winding machine;

Fig. 6 is a schematic diagram of the suction T2 ring and the lifting device of the feeding mechanism of the network transformer T1 ring and T2 winding machine;

Fig. 7 is a schematic diagram of the T2 ring separation device of the feeding mechanism of the network transformer T1 ring and T2 winding wire machine;

In the figure: 11-send T1 coil frame and transmission device; 12-send T1 coil lifting device; 12-send T1 coil lifting device; 13-send left line clamping and forward and backward moving device; 14-send right line clamping and moving forward and backward Device; 111-motor; 112-synchronous pulley one; 113-synchronous belt; 114-sliding connection block; -Cylinder one; 122-floating joint one; 123-slider connecting plate; 124-support plate; 13-left line clamping and forward and backward moving device; 131-cylinder two; 132-floating joint two; 133-clamp extension rod ; 134-clamp connection block; 135-parallel clamp cylinder; 136-right clamp block; 137-clamp block left; 14-right line clamping and forward and backward moving device; Wire clip fixed block; 143-parallel clamp cylinder two; 144-clamp block two right; 145-clamp block two left; 21-suction T2 ring and lifting device; 211-connection block; 213-strong magnet; 214-T2 Ring positioning pin; 22-T2 ring separation device; 221-cylinder three; 222-cylinder connection block; 223-positioning magnetic ring block; 224-linear guide rail two.

Detailed ways

In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.

Please refer to Fig. 1, a feeding mechanism of a network transformer T1 ring and T2 winding machine of the utility model, including a T1 coil sending mechanism and a T2 ring sending device connected with the T1 coil sending mechanism, wherein the T1 coil sending The frame of the machine includes a frame for sending T1 coils and a transmission device 11, a lifting device 12 for sending T1 coils, a left line clamping and front and rear moving device 13, and a right line clamping and front and back moving device 14; the T2 ring sending device includes suction T2 Ring and lifting device 21, T2 ring separating device 22 (not visible in the figure).

Please refer to Fig. 2, described sending T1 coil and transmission device 11 comprise motor 111, synchronous pulley one 112, synchronous pulley two 117, synchronous belt 113, slider connection block 114, induction plate 115 and optoelectronic element 116, described Motor 111 drives synchronous pulley 2 117, synchronous belt 113, slider connecting block 114, and induction sheet 115 to move together. When induction sheet 115 reaches the position of photoelectric element 116, it is set as the origin; sliding connection block 114 is connected to the T1 coil lifting device 12. The left thread clamping and forward and backward moving device 13 and the right thread clamping and forward and backward moving device 14, when the motor rotates, the T1 coil lifting device 12, the left thread clamping and forward and backward moving device 13 and the right thread clamping And forward and backward moving device 14 also moves forward and backward together thereupon.

Referring to Fig. 3, the T1 coil lifting device 12 includes cylinder one 121, floating joint one 122, slider connecting plate 123, support plate 124, linear guide rail one 125 and support plate, and cylinder one 121 moves up and down to drive the floating joint One 122, slide block connecting plate 123, support plate 124 move under the guidance of linear guide rail one 125, while the support plate 124 is connected with left line clamping and forward and backward moving device 13, right line clamping and forward and backward moving device 14, so Described left thread clamping and forward and backward moving device 13, right thread clamping and forward and backward moving device 14 also move up and down together together.

Please refer to Fig. 4, the left wire clamping and forward and backward moving structure 13 includes cylinder two 131, floating joint two 132, wire clamp extension rod 133, parallel clamp cylinder one 135, wire clamp block one right 136 and wire clamp block one left 137, cylinder two 131 drives floating joint two 132, wire clamp extension bar 133, wire clamp connecting block 134, parallel folder cylinder one 135, wire clamp block one right 136 and wire clamp block one left 134 to move back and forth together.

Referring to Fig. 5, the right thread clamping and forward and backward moving device 14 includes a slide table cylinder one 141, a thread clamp fixing block 142, a parallel clamp cylinder two 143, a thread clamping block two right 144 and a thread clamping block two left 145, sliding The first cylinder 141 drives the parallel clamp cylinder 2 143 to move back and forth through the wire clamp fixing block 142, and the opening and closing of the parallel clamp cylinder 2 143 controls the clamping block 2 right 144 and the clamping block 2 left 145 to clamp or loosen the T1 coil right lint.

Please refer to Figure 6, the suction T2 ring and the lifting structure 21 include a sliding table cylinder 2 211, a connecting block 212, a powerful magnet 213, and a T2 ring positioning pin 214, and the sliding table cylinder 2 211 is embedded with a powerful The T2 ring positioning pin 214 of magnet 213 moves up and down, and when moving to the magnetic ring separation mechanism, powerful magnet 213 holds T2 ring and rises, and puts T2 ring when powerful magnet 213 descends.

Please refer to FIG. 7 , the T2 ring separation structure 22 includes a cylinder three 221, a cylinder connection block 222, a positioning magnetic ring block 223 and a linear guide rail two 224, and the cylinder three 221 drives the positioning magnetic ring block 223 through the cylinder connection block 222. The first T2 ring is separated under the guidance of the linear guide rail two 224.

The feeding process of the feeding mechanism of the network transformer T1 ring and T2 winding machine is as follows:

Send the T1 coil frame and the transmission device motor to rotate, drive the suction T2 ring and the lifting device to move backward to the suction T2 ring position, and at the same time, the cylinder of the T2 ring separation device moves to separate the first T2 ring transmitted from other mechanisms;

The T1 coil frame and the transmission motor rotate, driving the T1 coil lifting device to move forward to the T1 coil taking position, at this time the suction T2 ring and the lifting device are also connected together to move;

Sending the cylinder of the T1 coil lifting device to move downward, driving the left thread clamping and forward and backward moving device & the right thread clamping and forward and backward moving device to descend, and at the same time attracting the T2 ring and the lifting device sliding table cylinder to descend, and the powerful magnet attracts the T2 ring and moves to T2 In the ring holder;

The left thread clamping and front and rear moving device parallel clamping cylinder acts to clamp the left thread end of the T1 ring coil, the right thread clamping and front and rear moving device parallel clamping cylinder action, clamps the right thread end of the T1 ring coil, and the T2 ring clamping seat Clamp the T2 magnetic ring;

Send the cylinder of the T1 coil lifting device to reset and rise, clamp the two ends of the T1 coil and move up through the clamping of the left line and the forward and backward moving device and the lowering of the right line clamping and forward and backward moving device; at the same time, the cylinder of the suction T2 ring and the lifting device slide table rises, strong The magnet is separated from the T2 ring and the T2 ring clamping seat, and the action of the upper B ring is completed at this time;

The motor of the T1 coil frame and transmission device rotates, driving the T1 coil lifting device to move backward to the T1 coil position;

Send the cylinder of the T1 coil lifting device to move downward, driving the left thread clamping and forward and backward moving device and the right thread clamping and forward and backward moving device to descend. At this time, the hook needle is on the top and is in the hook thread position;

The cylinder of the left thread clamping and forward and backward moving device moves back and forth, and the left thread end of the T1 coil is sent into the crochet hook groove. When the hook of the winding mechanism is lowered, the parallel clamping cylinder of the left thread clamping and forward and backward moving device is reset and released. The left thread end of the T1 coil moves around the T2 ring mechanism. When the set number of turns is reached, the right thread is clamped and the forward and backward moving device moves the slide table back and forth, and the right thread end of the T1 coil is loosened to prevent the magnetic ring when arranging the wire. Turn, the wire wound on the magnetic ring does not rotate, resulting in overlapping wires. After the number of T2 winding coils is completed, take the finished product mechanism to clamp the right thread end of the T1 coil, clamp the right wire and reset the parallel clamping cylinder of the front and rear moving device;

Send the cylinder of the T1 coil lifting device to reset and rise;

The left thread clamping and forward and backward moving device moves forward and backward, and the cylinder of the right thread clamping and forward and backward moving device moves forward and backward.

It should be understood that the above are only preferred embodiments of the present utility model, and cannot therefore limit the patent scope of the present utility model. Any equivalent structure or equivalent flow conversion made by using the description of the utility model and the contents of the accompanying drawings, or directly or Indirect applications in other related technical fields are all included in the scope of patent protection of the utility model in the same way.

Claims (5)

1. the feed mechanism of a network transformer T1 ring, T2 ring coil winding machine, comprise and send T1 coil frame, transmission device, send T1 winding ascend device, it is characterized in that, also comprise the tight and movable device of the tight and movable device of left wire clamp, right wire clamp and send T2 loop device, the wherein said T2 of sending loop device comprises inhales T2 ring and lowering or hoisting gear, T2 ring separator.

2. the feed mechanism of network transformer T1 ring according to claim 1, T2 ring coil winding machine, it is characterized in that, tight and the movable device of described right wire clamp comprises slide unit cylinder one, parallel clips cylinder two, described parallel clips cylinder two is connected with slide unit cylinder one, slide unit cylinder one drives parallel clips cylinder two to move horizontally, described parallel clips cylinder two control enamelled wire clamping, unclamp.

3. the feed mechanism of network transformer T1 ring according to claim 1, T2 ring coil winding machine, it is characterized in that, tight and the movable device of described left wire clamp comprises cylinder two, wire clamp assembly, parallel clips cylinder one, guide rail one, described cylinder two drives parallel clips cylinder one to move horizontally in guide rail one by wire clamp assembly, described parallel clips cylinder one control enamelled wire clamping, unclamp.

4. the feed mechanism of network transformer T1 ring according to claim 1, T2 ring coil winding machine, it is characterized in that, described suction T2 ring and lowering or hoisting gear comprise slide unit cylinder two, contiguous block, strong magnets, T2 loop mapping pin, and the T2 loop mapping pin that described slide unit cylinder two has driven strong magnets embedding by contiguous block moves up and down.

5. the feed mechanism of network transformer T1 ring according to claim 1, T2 ring coil winding machine, it is characterized in that, described T2 ring isolating construction comprises cylinder three, air cylinder base, T2 loop mapping block and guide rail two, and described cylinder three drives T2 loop mapping block to move horizontally in guide rail two.