CN208819067U - A kind of workshopization plating wire management system - Google Patents
A kind of workshopization plating wire management system Download PDFInfo
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- CN208819067U CN208819067U CN201821196706.XU CN201821196706U CN208819067U CN 208819067 U CN208819067 U CN 208819067U CN 201821196706 U CN201821196706 U CN 201821196706U CN 208819067 U CN208819067 U CN 208819067U
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- plc controller
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Abstract
The utility model provides a kind of workshopization plating wire management system, including close switch, high-speed counter, LED display, the first touch screen, the second touch screen, thermometric instrument, frequency converter, PLC controller and PC machine.The utility model is respectively provided with monitoring display screen between different operating by upstairs falling, realize the real time monitoring to paying out machine I-beam wheel, copper facing groove body, dragger frequency converter and admission machine frequency converter working condition, equipment real time data is provided for workshop management person, device operator, manager's management level and worker operation ability and judgment are effectively increased, is improved work efficiency.
Description
Technical field
The utility model belongs to welding wire plate wire technical field, plates wire management system more particularly, to a kind of workshopization.
Background technique
Welding wire plate wire device structure is huge, equipment total length up to more than 100 meters, intermediate copper facing groove body and equipment rear end
Paying out machine is in second floor, and 20 smart drawing machines of front end and 20 admission machines are in Stall.Therefore equipment operation condition and copper facing groove body work
Skill parameter can not be transmitted quickly, and working efficiency is influenced.
Summary of the invention
In view of this, the utility model is directed to a kind of workshopization plating wire management system, to realize that welding wire plate wire is whole
To the real-time display of its operation data and fault message when body equipment is run.
In order to achieve the above objectives, the technical solution of the utility model is achieved in that
A kind of workshopization plating wire management system, including close switch, high-speed counter, the first touch screen, thermometric instrument, change
Frequency device and PLC controller；
It is described to there is the rotating side of two groups, one group and paying out machine I-beam wheel to be oppositely arranged close to switch, another group and admission machine
The rotating side of reel is oppositely arranged, this connect close to every 16 correspondences are switched with a high-speed counter signal, the height
Fast counter is connect with the PLC controller signal；
The thermometric instrument has multiple, is arranged in a one-to-one correspondence on multiple copper facing groove bodies, and the thermometric instrument and the PLC are controlled
Device signal connection processed；
First touch screen is mounted in the PLC controller, and first touch screen and the PLC controller signal connect
It connects；
The frequency converter includes multiple dragger frequency converters for controlling smart drawing machines and one-to-one with dragger frequency converter
The admission machine frequency converter of admission machine is controlled, which connect with the PLC controller signal.
Further, the workshopization plating wire management system further includes PC machine, and the PLC controller and PC machine signal connect
It connects.
Further, the workshopization plating wire management system further includes LED display, the LED display and paying out machine
And copper plating groove body is located in same operating room, which connect with the PLC controller signal.
Further, workshopization plating wire management system further includes the second touch screen, second touch screen with it is described
Frequency converter is located in same operating room, and connect with each frequency converter to induction signal.
Further, close every group of the switch has 20, and high-speed counter has 3.
Further, the thermometric instrument has 20, and copper facing groove body has 20.
Further, the dragger frequency converter and admission machine frequency converter have 20.
Further, workshopization plating wire management system further includes the first alarm device and the second alarm device, and described first
Alarm device and the thermometric instrument are located in same operating room, and connect with the PLC controller signal, second alarm device
It is located in same operating room with the frequency converter, and connect with the PLC controller signal.
Further, workshopization plating wire management system further includes a work number POS, the work number POS with it is described
The connection of PLC controller signal.
Further, LED display, high-speed counter, touch screen, frequency converter pass through RS485 communication interface and PLC is controlled
Device signal connection processed.
A kind of workshop plate wire management method, comprising the following steps:
(1) close to switch and high-speed counter cooperation PLC controller surveying setting-out machine I-shaped wheel speed n1 and drawing equipment
Speed of service V, and then the welding wire thickness in I-beam wheel is calculated, thermometric instrument measures copper plating groove temperature and inputs PLC controller, becomes
Frequency device acquires self-operating state and inputs PLC controller；
(2) whether the welding wire thickness in PLC controller analysis paying out machine I-beam wheel reaches early warning value, and copper plating groove temperature is
No normal, whether frequency converter operating status is normal, and exports the touch installed to the PLC controller itself respectively for data are analyzed
Screen, LED display upstairs and touch screen downstairs are shown respectively；
(3) simultaneously will according to drawing equipment speed of service V calculatingization plate wire in certain working time t sections accumulative yield
Above-mentioned analysis data and change plate wire yield are exported to PC machine and are stored.
Further, paying out machine I-shaped is calculated close to switch and high-speed counter cooperation PLC controller in the step (1)
The process of welding wire thickness on wheel the following steps are included:
(11) close to switch and high-speed counter surveying setting-out machine I-shaped wheel speed n1 and drawing equipment speed of service V；
(12) the drawing equipment speed of service is equal to paying out machine I-beam wheel linear velocity, sets the initial diameter of paying out machine I-beam wheel
D0 obtains welding wire thickness using paying out machine I-shaped wheel speed n1, drawing equipment speed of service V and paying out machine I-beam wheel initial diameter D0
Spend D.
Further, the paying out machine I-beam wheel tachometric survey process in the step (11) is by putting close to switch measurement
At the time of each tooth of line machine I-beam wheel is close proximity to inductive switching area, it is with teeth close by one time to calculate paying out machine I-beam wheel institute
The time of switch can calculate the revolving speed of paying out machine I-beam wheel.
Further, the drawing equipment speed of service V in the step (11) is true by drawing equipment conducting wire wheel speed n2
Fixed, the measurement process of drawing equipment conducting wire wheel speed is by the close switch each tooth of measure traverse line wheel close proximity to inductive switching
At the time of area, calculate guide roller institute it is with teeth by one time close to switch time, the revolving speed of drawing equipment guide roller can be calculated.
Further, the process of welding wire thickness D is obtained in the step (11) the following steps are included:
(31) paying out machine I-shaped wheel diameter is set as D1, and drawing equipment conducting wire wheel diameter is D2, then paying out machine I-beam wheel line
Speed V=π D1n1=π D2n2, therefore D1=π D2n2/ π n1, i.e. D1=D2n2/n1；
(32) since the initial diameter of paying out machine I-beam wheel is D0, then D=D1-D0=D2n2/n1-D0.Further, institute
State the formula in step (3) according to welding wire THICKNESS CALCULATION yield are as follows: yield=V*t* π r2* P, wherein r indicates that drawing equipment is pulled out
The radius of material, P indicate pulled out density of material.
Compared with the existing technology, workshopization plating wire management system described in the utility model has the advantage that
(1) workshopization described in the utility model plates wire management system, realize to paying out machine I-beam wheel, copper facing groove body,
The real time monitoring of dragger frequency converter and admission machine frequency converter working condition provides equipment for workshop management person, device operator
Real time data effectively increases manager's management level and worker operation ability and judgment, improves work efficiency.
Detailed description of the invention
The attached drawing for constituting a part of the utility model is used to provide a further understanding of the present invention, this is practical new
The illustrative embodiments and their description of type are not constituteed improper limits to the present invention for explaining the utility model.?
In attached drawing:
Fig. 1 is that workshopization described in the utility model embodiment plates wire management system schematic illustration；
Fig. 2 is that workshopization described in the utility model embodiment plates wire management system flow diagram.
Description of symbols:
Specific embodiment
It should be noted that in the absence of conflict, the feature in the embodiments of the present invention and embodiment can
To be combined with each other.
In the description of the present invention, it should be understood that term " center ", " longitudinal direction ", " transverse direction ", "upper", "lower",
The orientation or positional relationship of the instructions such as "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outside" is
It is based on the orientation or positional relationship shown in the drawings, is merely for convenience of describing the present invention and simplifying the description, rather than indicate
Or imply that signified device or element must have a particular orientation, be constructed and operated in a specific orientation, therefore cannot understand
For limitations of the present invention.In addition, term " first ", " second " etc. are used for description purposes only, and should not be understood as indicating
Or it implies relative importance or implicitly indicates the quantity of indicated technical characteristic." first ", " second " etc. are defined as a result,
Feature can explicitly or implicitly include one or more of the features.It is in the description of the present invention, unless another
It is described, the meaning of " plurality " is two or more.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " is pacified
Dress ", " connected ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integrally
Connection；It can be mechanical connection, be also possible to be electrically connected；Can be directly connected, can also indirectly connected through an intermediary,
It can be the connection inside two elements.For the ordinary skill in the art, on being understood by concrete condition
State the concrete meaning of term in the present invention.
The utility model will be described in detail below with reference to the accompanying drawings and embodiments.
Due to being wound with welding wire in paying out machine I-beam wheel, therefore the diameter of I-beam wheel reduces with the reduction of welding wire thickness,
Since the guide roller of drawing equipment only winds half-turn welding wire line, diameter is determined, and the welding wire speed of service of drawing equipment with
Corresponding paying out machine I-beam wheel linear velocity is identical, therefore the current diameter of I-beam wheel can be calculated by this principle, that is, can determine welding wire
Thickness.
The guide roller of paying out machine I-beam wheel and drawing equipment is gear structure, and pair of its rotating side is arranged in close to switch
Side, when toothing passes through close switch, close switch has inductive signal, close to open when close switch is passed through in non-toothed part position
No signal is closed, the measurement of the conducting wire wheel speed of paying out machine I-beam wheel and drawing equipment is facilitated.
As shown in Figure 1, the utility model includes close to switch, high-speed counter, LED display, the first touch screen, second
Touch screen, thermometric instrument, frequency converter, PLC controller and PC machine；
It is described to there is the rotating side of two groups, one group and paying out machine I-beam wheel to be oppositely arranged close to switch, cooperate high-speed counter
Measure I-beam wheel revolution, i.e. the rotating side of paying out machine payingoff speed, another group and admission machine reel is oppositely arranged, measurement spiral
Revolution is taken turns, i.e. the change plate wire of admission machine receives speed, close every 16 correspondences of switch and a high-speed counter signal
Connection, the high-speed counter are connect with the PLC controller signal；
The thermometric instrument has multiple, is arranged in a one-to-one correspondence on multiple copper facing groove bodies, and the thermometric instrument and the PLC are controlled
Device signal connection processed, to monitor the operating temperature of copper facing groove body；
The LED display is located in same operating room with paying out machine and copper plating groove body, the LED display and the PLC
Controller signals connection, the LED display show the work shape of copper facing groove body in the operating room, close switch and high-speed counter
State, and pass through the working condition that paying out machine and coil winder is calculated of PLC controller, while can also show frequency converter downstairs
Abnormality facilitates monitoring of the staff to upstairs and downstairs working；
First touch screen is mounted in the PLC controller, and is connect with the PLC controller signal, to convenient
Pass through setting of first touch screen in PLC controller to each frequency converter and admission machine and paying out machine working condition, the PLC
Controller is connect with PC machine signal, to feed back to the working condition of equipment each in workshop in PC machine, to store
And it upper checks；
The frequency converter includes multiple dragger frequency converters for controlling smart drawing machines and one-to-one with dragger frequency converter
Control the admission machine frequency converter of admission machine, which connect with the PLC controller signal, and second touch screen and
The frequency converter is located in same operating room, and connect with each frequency converter to induction signal, and the second touch screen is each to show
The working condition of frequency converter, while the abnormality of equipment upstairs can also be shown by PLC controller, facilitate the prison of staff
Control.
Close every group of the switch has 20, and high-speed counter has 3.
The thermometric instrument has 20, and copper facing groove body has 20.
The dragger frequency converter and admission machine frequency converter have 20.
Workshopization plating wire management system further includes the first alarm device and the second alarm device, first alarm device and institute
It states thermometric instrument to be located in same operating room, and is connect with the PLC controller signal, second alarm device and the frequency conversion
Device is located in same operating room, and connect with the PLC controller signal, when the indoor equipment that works is abnormal, can open
The indoor alarm device of the work is moved, prompting is sounded an alarm.
The workshopization plating wire management system further includes a work number POS, the work number POS and the PLC controller
Signal connection, to realize the monitoring to staff in operating room.
LED display, high-speed counter, touch screen, frequency converter pass through RS485 communication interface and PLC controller signal
Connection.
The utility model further includes a kind of workshop plate wire management method, comprising the following steps:
(1) close to switch and high-speed counter cooperation PLC controller surveying setting-out machine I-shaped wheel speed n1 and drawing equipment
Speed of service V, and then the welding wire thickness in I-beam wheel is calculated, thermometric instrument measures copper plating groove temperature and inputs PLC controller, becomes
Frequency device acquires self-operating state and inputs PLC controller；
(2) whether the welding wire thickness in PLC controller analysis paying out machine I-beam wheel reaches early warning value, and copper plating groove temperature is
No normal, whether frequency converter operating status is normal, and exports the touch installed to the PLC controller itself respectively for data are analyzed
Screen, LED display upstairs and touch screen downstairs are shown respectively；
(3) simultaneously will according to drawing equipment speed of service V calculatingization plate wire in certain working time t sections accumulative yield
Above-mentioned analysis data and change plate wire yield are exported to PC machine and are stored.
The weldering in paying out machine I-beam wheel is calculated close to switch and high-speed counter cooperation PLC controller in the step (1)
Silk thickness process the following steps are included:
(11) close to switch and high-speed counter surveying setting-out machine I-shaped wheel speed n1 and drawing equipment speed of service V；
(12) the drawing equipment speed of service is equal to paying out machine I-beam wheel linear velocity, sets the initial diameter of paying out machine I-beam wheel
D0 obtains welding wire thickness using paying out machine I-shaped wheel speed n1, drawing equipment speed of service V and paying out machine I-beam wheel initial diameter D0
Spend D.
Paying out machine I-beam wheel tachometric survey process in the step (11) is by close switch surveying setting-out machine I-shaped
Wheel each tooth close proximity to inductive switching area at the time of, calculate paying out machine I-beam wheel institute it is with teeth by one time close to switch when
Between, the revolving speed of paying out machine I-beam wheel can be calculated.
Drawing equipment speed of service V in the step (11) determines that drawing is set by drawing equipment conducting wire wheel speed n2
At the time of the measurement process of standby conducting wire wheel speed is by close to the switch each tooth of measure traverse line wheel close proximity to inductive switching area,
Calculate guide roller institute it is with teeth by one time close to switch time, the revolving speed of drawing equipment guide roller can be calculated.
The process of welding wire thickness D is obtained in the step (11) the following steps are included:
(31) paying out machine I-shaped wheel diameter is set as D1, and drawing equipment conducting wire wheel diameter is D2, then paying out machine I-beam wheel line
Speed V=π D1n1=π D2n2, therefore D1=π D2n2/ π n1, i.e. D1=D2n2/n1；
(32) since the initial diameter of paying out machine I-beam wheel is D0, then D=D1-D0=D2n2/n1-D0.
According to the formula of welding wire THICKNESS CALCULATION yield in the step (3) are as follows: yield=V*t* π r2* P, wherein r indicates to draw
The radius of the pulled out material of equipment is pulled out, P indicates pulled out density of material.
The utility model when workshop is divided into upstairs and downstairs, believe with PLC controller by equipment upstairs and downstairs
Number connection, and using LED display is upstairs arranged respectively, upstairs real-time display upstairs equipment such as close to on-off gauge calculation
Welding wire thickness, thermometric instrument measurement the data such as temperature and the working status parameter of frequency converter downstairs, second is arranged downstairs
Touch screen, the working status parameter of frequency converter is arranged, and convenient for inquiring equipment working state parameter downstairs and upstairs equipment
Working status parameter, while an alarm modules are respectively set under upstairs house, facilitates staff and finds the problem and solve in time
It is certainly abnormal, it improves work efficiency.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this
Within the spirit and principle of utility model, any modification, equivalent replacement, improvement and so on should be included in the utility model
Protection scope within.
Claims (10)
1. a kind of workshopization plates wire management system, it is characterised in that: including close switch, high-speed counter, the first touch screen, temperature
Spend instrument, frequency converter and PLC controller；
It is described to there is the rotating side of two groups, one group and paying out machine I-beam wheel to be oppositely arranged close to switch, another group and admission machine spiral
The rotating side of wheel is oppositely arranged, this connect close to every 16 correspondences are switched with a high-speed counter signal, which counts
Number device is connect with the PLC controller signal；
The thermometric instrument has multiple, is arranged in a one-to-one correspondence on multiple copper facing groove bodies, the thermometric instrument and the PLC controller
Signal connection；
First touch screen is mounted in the PLC controller, which connect with the PLC controller signal；
The frequency converter includes multiple dragger frequency converters for controlling smart drawing machine and controls correspondingly with dragger frequency converter
The admission machine frequency converter of admission machine, the frequency converter are connect with the PLC controller signal.
2. workshopization according to claim 1 plates wire management system, it is characterised in that: it further include PC machine, the PLC control
Device is connect with PC machine signal.
3. workshopization according to claim 1 plates wire management system, it is characterised in that: it further include LED display, it is described
LED display is located in same operating room with paying out machine and copper plating groove body, and the LED display and the PLC controller signal connect
It connects.
4. workshopization according to claim 1 plates wire management system, it is characterised in that: it further include the second touch screen, it is described
Second touch screen and the frequency converter are located in same operating room, and connect with each frequency converter to induction signal.
5. workshopization according to claim 1 plates wire management system, it is characterised in that: close every group of the switch has 20
A, high-speed counter has 3.
6. workshopization according to claim 1 plates wire management system, it is characterised in that: the thermometric instrument has 20, plating
Copper groove body has 20.
7. workshopization according to claim 1 plates wire management system, it is characterised in that: the dragger frequency converter and take-up
Machine frequency converter has 20.
8. workshopization according to claim 1 plates wire management system, it is characterised in that: further include the first alarm device and second
Alarm device, first alarm device and the thermometric instrument are located in same operating room, and connect with the PLC controller signal
It connects, second alarm device and the frequency converter are located in same operating room, and connect with the PLC controller signal.
9. workshopization according to claim 1 plates wire management system, it is characterised in that: it further include a work number POS, it should
The work number POS is connect with the PLC controller signal.
10. workshopization according to claim 3 plates wire management system, it is characterised in that: the LED display, high speed are counted
Number device, touch screen, frequency converter pass through RS485 communication interface and connect with PLC controller signal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821196706.XU CN208819067U (en) | 2018-07-26 | 2018-07-26 | A kind of workshopization plating wire management system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821196706.XU CN208819067U (en) | 2018-07-26 | 2018-07-26 | A kind of workshopization plating wire management system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208819067U true CN208819067U (en) | 2019-05-03 |
Family
ID=66271669
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821196706.XU Active CN208819067U (en) | 2018-07-26 | 2018-07-26 | A kind of workshopization plating wire management system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208819067U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108919740A (en) * | 2018-07-26 | 2018-11-30 | 天津市永昌焊丝有限公司 | A kind of workshop plate wire LED large screen display system |
-
2018
- 2018-07-26 CN CN201821196706.XU patent/CN208819067U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108919740A (en) * | 2018-07-26 | 2018-11-30 | 天津市永昌焊丝有限公司 | A kind of workshop plate wire LED large screen display system |
| CN108919740B (en) * | 2018-07-26 | 2023-11-21 | 天津市永昌焊丝有限公司 | Workshop chemical plating line LED large-screen display system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20210922 Address after: 117016 No. 1, floor 1-2, building 19-1, Yinlong Road, Pingshan District, Benxi City, Liaoning Province Patentee after: Benxi Jinqiao Welding Material Co.,Ltd. Address before: 300300 No. 6, six Jing Road, Dongli District, Tianjin Patentee before: TIANJIN YONGCHANG WELDING WIRES Co.,Ltd. |
|
| TR01 | Transfer of patent right |