CN208815359U - The warehouse that paves automatically of high-speed rail unballasted track bed plate concrete receives face all-in-one machine - Google Patents
The warehouse that paves automatically of high-speed rail unballasted track bed plate concrete receives face all-in-one machine Download PDFInfo
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- CN208815359U CN208815359U CN201820961972.0U CN201820961972U CN208815359U CN 208815359 U CN208815359 U CN 208815359U CN 201820961972 U CN201820961972 U CN 201820961972U CN 208815359 U CN208815359 U CN 208815359U
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Abstract
The warehouse that paves automatically of high-speed rail unballasted track bed plate concrete receives face all-in-one machine, it is characterised in that: is made of walking mechanism, regulating mechanism, rotating mechanism, the mechanism that paves, warehouse mechanism, Shou Mian mechanism and power device.The utility model uses automatically walk, is automatically performed in walking and paves, warehouse, receives face process.Paved according to the construction elevation adjust automatically of base plate Concrete Design, receipts face, warehouse roller workpiece height.When base plate curve section is constructed, adjust automatically paves, the angle between receipts face, warehouse roller workpiece and horizontal plane, completes the construction of base plate curve section.Since each process is automatically performed, height, angle adjust automatically reduce artificial intervention in this way, not only the flatness of concrete bottom seat board is improved and being consistent property, and cost of labor is saved, efficiency is improved, and overall design is reasonable, structure is simple and convenient to operate.
Description
Technical field
The utility model relates to a kind of when being laid with the base plate concrete foundation on concrete cement road or high-speed railway rail, right
Concrete slurry paved, warehouse, the automation integrated machine for receiving face, mixed especially for the base plate of ballastless track of high-speed railway
The laying of solidifying earth foundation.
Background technique
In the laying manufacturing process of the base plate of ballastless track of high-speed railway, after slip casting machine concrete perfusion slurry,
Need to pave to concrete slurry, warehouse and receive surface construction.Existing construction method is: construction area concrete perfusion slurry
Afterwards, it is manually vibrated first with vibrating spear to slurry；Then it manually paves to slurry；Finally respectively with the template top surface of two sides
On the basis of, manually with scrape leveling ruler arrangement strike off and receive face, completely by the absolute altitude and flatness of manual control concrete bottom seat board.Separately
The apron slope of outer base board ends is also completed by manual operation.
Existing construction method is since with manual operation, there are pedestal plate top surface absolute altitudes to be difficult to accurately control entirely；It has constructed
Planar smoothness is poor on base plate, it is difficult to design requirement be not achieved；The apron slope at both ends is also not beautiful enough；Labor intensity of workers
Greatly, the problems such as construction efficiency is low equal.In addition, when railway turning section, it is desirable that outside road surface is higher than inside, the upper plane of base plate
The inclination of certain angle to occur, for such base plate manual operation it will be more difficult to reach design standard, there is an urgent need to have one
Automated machine is planted to complete.
Utility model content
The purpose of the utility model is to provide a kind of warehouses that paves automatically of high-speed rail unballasted track bed plate concrete to receive face
All-in-one machine.
Purpose of the utility model is realized as follows: the warehouse receipts that pave automatically of high-speed rail unballasted track bed plate concrete
Face all-in-one machine, it is characterised in that: by walking mechanism, regulating mechanism, rotating mechanism, the mechanism that paves, warehouse mechanism, Shou Mian mechanism and
Power device composition；
The walking mechanism is the framework for support of complete machine, is set with regulating mechanism in walking mechanism, regulating mechanism with
Using vertical lift regulative mode connection, walking mechanism is provided with walking beam and is equipped with walking in walking beam bottom portion walking mechanism
Wheel；
The rotating mechanism is connect using sliding pivot pin with chute hole activity fit system with regulating mechanism, and is being adjusted
Rotation and lifting screw machine is installed in the side of mechanism, and the screw rod of rotation and lifting screw machine connects the rack of the same side rotating mechanism, leads to
The screw rod for crossing rotation lifting screw machine promotes or reduces a side frame of rotating mechanism, and control rotating mechanism is around regulating mechanism
Width centreline is axis rotation, is tilted a certain angle rotating mechanism plane of rack with horizontal plane；
The mechanism that paves, warehouse mechanism and the Shou Mian mechanism be located at rotating mechanism before, neutralize rear portion, be mounted on rotation
The bottom of favourable turn frame.
The purpose of this utility model can also be achieved: the mechanism that paves is formed by scraping leveling ruler and form vibrator；It receives
Face mechanism is formed by receiving face leveling ruler and receiving surface vibration device.
It scrapes leveling ruler both ends and is provided with one section of apron slope floating rule, apron slope floating rule uses adjustable angle with the interlude for scraping leveling ruler
Degree mode connects；Equally, the both ends for receiving face leveling ruler are provided with one section of receipts face water slope floating rule, receive face water slope floating rule and receive face leveling ruler
Interlude is connected using adjustable-angle mode.
Warehouse mechanism is made of warehouse roller and speed reducer, and the axis of warehouse roller is eccentric shaft, which is pacified by bearing block
Loaded on rotary frame bottom.
The regulating mechanism uses vertical lift regulative mode with walking mechanism to be connect by vertical lift screw machine.
On regulating mechanism, supporting guide wheel is installed at position corresponding with walking mechanism fluctuating orbit face.
The power device includes engine, distribution box and driving motor, and engine, distribution box are installed in vehicle with walking machine
On structure, driving motor includes connecting with speed reducer for movable motor, vertical lift motor, rotation and lifting motor and warehouse mechanism
Motor.
The utility model has following positive the utility model has the advantages that using automatically walk, is automatically performed in walking and paves, mentions
Slurry receives face process.It is paved according to the construction elevation adjust automatically of base plate Concrete Design, receipts face, warehouse roller workpiece
Highly.When base plate curve section is constructed, adjust automatically paves, the angle between receipts face, warehouse roller workpiece and horizontal plane,
Complete the construction of base plate curve section.Since each process is automatically performed, height, angle adjust automatically reduce artificial in this way
Intervention, not only the flatness of concrete bottom seat board is improved and being consistent property, and saves cost of labor, is improved
Efficiency, and overall design is reasonable, structure is simple and convenient to operate.
Detailed description of the invention
Fig. 1 is the embodiments of the present invention complete machine schematic diagram
Fig. 2 is the embodiments of the present invention walking mechanism schematic diagram
Fig. 3 is the embodiments of the present invention regulating mechanism schematic diagram
Fig. 4 is the embodiments of the present invention rotating mechanism (mechanism containing warehouse) schematic diagram
Fig. 5 is that the embodiments of the present invention pave structural scheme of mechanism
Fig. 6 is that the embodiments of the present invention receive face structural scheme of mechanism
Specific embodiment
Appended drawing reference:
Walking mechanism 1: wherein walking frame body 11 (including mounting plate 111, column 112) is vertically moved up or down motor 12, vertical to rise
Screw machine 13, walking beam 14, movable motor 15 drop；
Regulating mechanism 2: adjusting frame body 21, and slide plate 22 (above has chute hole 221), supporting guide wheel 23, rack mounting plate
24, rotation and lifting screw machine 25；Rotation and lifting motor 26；
Rotating mechanism 3: rotary frame 31 (mounting plate containing elevator 311), slidiing pin 32；
Warehouse mechanism: speed reducer 33, warehouse roller 34；
The mechanism that paves 4: leveling ruler 41, apron slope floating rule 42, form vibrator 43 are scraped；
Shou Mian mechanism 5: receiving face leveling ruler 51, receives face water slope floating rule 52, receives surface vibration device 53.
Template rail assembly 6.
The embodiments of the present invention are illustrated below according to attached drawing, following embodiments is merely to illustrate practical
Novel technical solution, does not do any restrictions to the utility model.
Fig. 1 is the embodiments of the present invention complete machine schematic diagram.The utility model is by walking mechanism 1, regulating mechanism 2, rotation
The components such as rotation mechanism 3, the mechanism that paves 4, warehouse mechanism, Shou Mian mechanism 5 and power device composition.Walking mechanism 1 uses planer-type
Structure plays the role of carrying complete machine workpiece and walking；Regulating mechanism 2 uses frame structure, is lifted in walking mechanism 1,
For adjusting the absolute altitude of concrete bottom seat board；3 movable hanging of rotating mechanism is on regulating mechanism 2, for adjusting base plate plane
In the angle of track curve section and horizontal plane；The mechanism that paves 4, Shou Mian mechanism 5 be fixed on rotating mechanism 3 respectively before,
Rear end.Warehouse roller 34 is fixed on the middle part of rotating mechanism 3.Pedestal board concrete absolute altitude, regulating mechanism are set before construction
2 complete after adjusting, and starting device is walked on template rail assembly 6 automatically, and completion paves, warehouse, receives face process.When construction is arrived
When the base plate in the transition curve section of high-speed rail, base plate curved section angle is set, after rotating mechanism 3 completes adjustment, starting is set
It is standby to walk on template rail assembly 6 automatically, it completes curve section base plate and paves, warehouse, receives face process.
Fig. 2 is the embodiments of the present invention walking mechanism schematic diagram, and walking frame body 11 uses planer type structure, lower part two
Walking beam 14 is respectively set in side, and 14 bottom of walking beam is equipped with traveling wheel.Walking beam 14 is by four driving walkings of movable motor 15
On template rail assembly 6；The four columns 112 of walking frame body 11 are connect with walking beam 14；11 top quadrangle of walking frame body is equal
Mounting plate 111, fixed vertical lifting screw machine 13 on mounting plate 111 are set；Vertical lift screw machine 13 is equipped with vertical lift
Motor 12.
Fig. 3 is the embodiments of the present invention regulating mechanism schematic diagram, adjusts 21 4 jiaos of setting mounting plates 24 of frame body, and vertical
Drop screw machine 13 is gone straight up to be connected；It is vertically moved up or down the driving vertical lift screw machine 13 of motor 12, pushes and adjusts frame body 21 to walk
The four columns 112 that frame body 11 is arranged move up and down for guide post；It is more flexible to consider that adjusting frame body 21 moves up and down, in sliding rail
Supporting guide wheel 23 is installed on plate 22.
In conjunction with Fig. 4, slide plate 22 is equipped with chute hole 221 to mating installation slidiing pin 32, adjusts the side of frame body 21
Rotation and lifting screw machine 25 is installed, the screw rod of rotation and lifting screw machine 25 connects the rack of the same side rotating mechanism 3, passes through rotation
The screw rod of lifting screw machine 25 promotes or reduces a side frame of rotating mechanism 3, and control rotating mechanism 3 is around regulating mechanism 2
Width centreline is axis rotation, is tilted a certain angle 3 plane of rack of rotating mechanism with horizontal plane.
Fig. 4 is the embodiments of the present invention rotating mechanism schematic diagram, bottom of the rotating mechanism 3 in high-speed rail transition curve section
In seat board construction, for adjusting the tilt angle of workpiece (mechanism that paves 4, warehouse mechanism, Shou Mian mechanism 5) and horizontal plane.
Slidiing pin 32 is fixed on four apex angles of 31 lifting lug of rotary frame, and four slidiing pins 32 are mounted on to be arranged in slide plate 22
In chute hole 221, make 31 relative adjustment frame body 21 of rotary frame in suspension status；Rotate the side setting installation crossbeam of frame body 31
It with mounting plate 311, is connect for rotary frame 31 with rotation and lifting screw machine 25, rotation and lifting motor 26 drives rotation and lifting spiral shell
Bar machine 25 makes rotary frame 31 with the rotation of 221 track of chute hole；Warehouse roller 34 is mounted on the middle part of 31 bottom of rotary frame, subtracts
Fast machine 33 drives warehouse roller 34 to rotate in the driving of electrode, since warehouse roll shaft is eccentric shaft, therefore to coagulation when the rotation of warehouse roller
Soil, which has, squeezes rubbing effect, carries out warehouse to the concrete slurry after paving, and makes concrete surface in water-soluble state, and bulk is mixed
Solidifying soil slag decline；
Fig. 5, Fig. 6 be the embodiments of the present invention pave mechanism and receive face structural scheme of mechanism, the mechanism that paves 4 and receive face machine
Structure 5 is completely the same in structure composition；It scrapes leveling ruler 41 and is mounted on 31 front end of rotary frame, it is tentatively that concrete speading is smooth；It scrapes
41 both ends of leveling ruler be respectively set to can dog-ear degree apron slope floating rule 42, apron slope floating rule 42 according to apron slope design angle pair
It should adjust；Form vibrator 43, which is mounted on, scrapes 41 top of leveling ruler, and the vibration wave generated paves concrete slurry uniformly；It receives
Face mechanism 5 is installed on 31 bottom rear end of rotary frame, further vibrates receipts face to the concrete slurry after warehouse, reaches concrete
The flatness of base plate design.Shou Mian mechanism 5 is received face water slope floating rule 52, is received surface vibration device 53 by receiving face leveling ruler 51.According to the face of receipts
The needs that vibrate needed, the vibration frequency setting for receiving surface vibration device 53 are different from 43 frequency of form vibrator.
Claims (10)
1. the warehouse that paves automatically of high-speed rail unballasted track bed plate concrete receives face all-in-one machine, it is characterised in that: by walking mechanism
(1), regulating mechanism (2), rotating mechanism (3), the mechanism that paves (4), warehouse mechanism, Shou Mian mechanism (5) and power device composition；
The walking mechanism (1) is the framework for support of complete machine, and regulating mechanism (2), regulating mechanism are set in walking mechanism
(2) it is connect with walking mechanism (1) using vertical lift regulative mode, walking mechanism (1) is provided with walking beam (14) and is walking
Beam bottom portion is equipped with traveling wheel；
The rotating mechanism (3) and regulating mechanism (2) is connected using sliding pivot pin (32) and chute hole (221) movable fit system
It connects, and rotation and lifting screw machine (25) is installed in the side of regulating mechanism (2), the screw rod connection of rotation and lifting screw machine (25) is same
The rack of side rotating mechanism (3) is promoted or is reduced the side of rotating mechanism (3) by the screw rod of rotation and lifting screw machine (25)
Rack, width centreline of control rotating mechanism (3) around regulating mechanism (2) is axis rotation, makes rotating mechanism (3) plane of rack
It is tilted a certain angle with horizontal plane；
The mechanism that paves (4), warehouse mechanism and the Shou Mian mechanism (5) be located at rotating mechanism before, neutralize rear portion, be mounted on
The bottom of rotary frame (31).
2. the warehouse that paves automatically of high-speed rail unballasted track bed plate concrete according to claim 1 receives face all-in-one machine,
Be characterized in that: the mechanism that paves (4) is formed by scraping leveling ruler (41) and form vibrator (43)；Shou Mian mechanism (5) is by receiving face leveling ruler
(51) it is formed with receipts surface vibration device (53).
3. the warehouse that paves automatically of high-speed rail unballasted track bed plate concrete according to claim 2 receives face all-in-one machine,
It is characterized in that: scraping leveling ruler (41) both ends and be provided with one section of apron slope floating rule (42), apron slope floating rule (42) and scrape leveling ruler (41)
Interlude is connected using adjustable-angle mode；Equally, the both ends for receiving face leveling ruler (51) are provided with one section of receipts face water slope floating rule
(52), face water slope floating rule (52) are received and are connect with the interlude for receiving face leveling ruler (51) using adjustable-angle mode.
4. the warehouse that paves automatically of high-speed rail unballasted track bed plate concrete according to claim 1,2 or 3 receives face one
Machine, it is characterised in that: warehouse mechanism is made of warehouse roller (34) and speed reducer (33), and the axis of warehouse roller (34) is eccentric shaft, should
Eccentric shaft is installed on rotary frame (31) bottom by bearing block.
5. the warehouse that paves automatically of high-speed rail unballasted track bed plate concrete according to claim 1,2 or 3 receives face one
Machine, it is characterised in that: the regulating mechanism (2) uses vertical lift regulative mode for by being vertically moved up or down with walking mechanism (1)
Screw machine (13) connection.
6. the warehouse that paves automatically of high-speed rail unballasted track bed plate concrete according to claim 4 receives face all-in-one machine,
Be characterized in that: the regulating mechanism (2) and walking mechanism (1) uses vertical lift regulative mode for by vertical lift screw machine
(13) it connects.
7. the warehouse that paves automatically of high-speed rail unballasted track bed plate concrete according to claim 6 receives face all-in-one machine,
It is characterized in that: on regulating mechanism (2), supporting guide wheel being installed at position corresponding with walking mechanism (1) fluctuating orbit face
(23)。
8. the warehouse that paves automatically of high-speed rail unballasted track bed plate concrete according to claim 1,2 or 3 receives face one
Machine, it is characterised in that: the power device includes engine, distribution box and driving motor, and engine, distribution box are installed in
In walking mechanism, driving motor includes movable motor (15), vertical lift motor (12), rotation and lifting motor (26) and warehouse machine
The motor of structure being connect with speed reducer.
9. the warehouse that paves automatically of high-speed rail unballasted track bed plate concrete according to claim 6 receives face all-in-one machine,
Be characterized in that: the power device includes engine, distribution box and driving motor, and engine, distribution box are installed in walking
In mechanism, driving motor includes movable motor (15), vertical lift motor (12), rotation and lifting motor (26) and warehouse mechanism
The motor being connect with speed reducer.
10. the warehouse that paves automatically of high-speed rail unballasted track bed plate concrete according to claim 7 receives face all-in-one machine,
Be characterized in that: the power device includes engine, distribution box and driving motor, and engine, distribution box are installed in walking
In mechanism, driving motor includes movable motor (15), vertical lift motor (12), rotation and lifting motor (26) and warehouse mechanism
The motor being connect with speed reducer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820961972.0U CN208815359U (en) | 2018-06-22 | 2018-06-22 | The warehouse that paves automatically of high-speed rail unballasted track bed plate concrete receives face all-in-one machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820961972.0U CN208815359U (en) | 2018-06-22 | 2018-06-22 | The warehouse that paves automatically of high-speed rail unballasted track bed plate concrete receives face all-in-one machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208815359U true CN208815359U (en) | 2019-05-03 |
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ID=66269900
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820961972.0U Active CN208815359U (en) | 2018-06-22 | 2018-06-22 | The warehouse that paves automatically of high-speed rail unballasted track bed plate concrete receives face all-in-one machine |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108532385A (en) * | 2018-06-22 | 2018-09-14 | 湖南天象建筑科技有限公司 | A kind of high ferro unballasted track bed plate concrete paves, warehouse, receives face all-in-one machine automatically |
| CN110374135A (en) * | 2019-07-20 | 2019-10-25 | 东莞市建安桩基础工程有限公司 | A kind of geotechnical engineering retaining wall intelligence construction machine |
| CN112376327A (en) * | 2020-11-13 | 2021-02-19 | 中国铁路设计集团有限公司 | Construction method of high-speed rail ballastless track bed plate |
| CN112878119A (en) * | 2020-04-13 | 2021-06-01 | 北京易科路通铁道设备有限公司 | Construction method of ballast bed base |
-
2018
- 2018-06-22 CN CN201820961972.0U patent/CN208815359U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108532385A (en) * | 2018-06-22 | 2018-09-14 | 湖南天象建筑科技有限公司 | A kind of high ferro unballasted track bed plate concrete paves, warehouse, receives face all-in-one machine automatically |
| CN108532385B (en) * | 2018-06-22 | 2024-03-12 | 湖南天象建筑科技有限公司 | Automatic paving, slurry lifting and surface collecting integrated machine for high-speed railway ballastless track bed plate concrete |
| CN110374135A (en) * | 2019-07-20 | 2019-10-25 | 东莞市建安桩基础工程有限公司 | A kind of geotechnical engineering retaining wall intelligence construction machine |
| CN112878119A (en) * | 2020-04-13 | 2021-06-01 | 北京易科路通铁道设备有限公司 | Construction method of ballast bed base |
| CN112376327A (en) * | 2020-11-13 | 2021-02-19 | 中国铁路设计集团有限公司 | Construction method of high-speed rail ballastless track bed plate |
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