CN208815236U - A kind of bristle of independent control bristle speed batches all-in-one machine - Google Patents

A kind of bristle of independent control bristle speed batches all-in-one machine Download PDF

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Publication number
CN208815236U
CN208815236U CN201821497979.8U CN201821497979U CN208815236U CN 208815236 U CN208815236 U CN 208815236U CN 201821497979 U CN201821497979 U CN 201821497979U CN 208815236 U CN208815236 U CN 208815236U
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bristle
frame
motor
roller
machine
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CN201821497979.8U
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邵波
林泰来
肖腾
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Karl Mayer China Ltd
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Karl Mayer China Ltd
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Abstract

The utility model relates to tricot machine technical field, especially a kind of bristle of independent control bristle speed batches all-in-one machine.It includes frame one and frame two, frame one and frame two are respectively fixed with brushing device and devices for taking-up, the bristle motor of brushing device is fixed on frame one, bristle motor is connected by bristle transmission device and the bristle roller being mounted between frame one and frame two, the reel-motor of devices for taking-up is fixed on frame two, and reel-motor is connected by balling-up drive unit and the work beam being mounted between frame one and frame two.The bristle of this independent control bristle speed batches all-in-one machine, it can according to need, adjust the speed of service, influence of the coiling speed to bristle speed is reduced, so that the utility model under conditions of various relative velocities, carries out bristle operation, it can satisfy different fabrics, the bristle requirement of different tissues provides possibility to develop new-type knop cloth.

Description

A kind of bristle of independent control bristle speed batches all-in-one machine
Technical field
The utility model relates to tricot machine technical field, especially a kind of bristle of independent control bristle speed batches one Machine.
Background technique
What conventional bristles device and devices for taking-up were separate from, the two is required to space to place, and leads to whole land occupation Area is big.The bristle occurred later batches all-in-one machine, and the function of being integrated with bristle and batch, occupied area becomes smaller, but bristle It function and batches function and uses the same power source, and be driven with gear, transmission ratio is fixed, so that card clothing roller and cloth The relative velocity of material is unable to control, and can only be increased exponentially with the raising of coiling speed, be easy to cause the destruction of cloth cover, shadow Ring product quality.
Utility model content
In order to overcome existing bristle to batch deficiency existing for all-in-one machine, the utility model provides a kind of independent control brush The bristle of hair speed batches all-in-one machine.
The technical scheme adopted by the utility model to solve the technical problem is as follows: a kind of bristle of independent control bristle speed All-in-one machine, including frame one and frame two are batched, frame one and frame two are respectively fixed with brushing device and devices for taking-up, brush The bristle motor of hair device is fixed on frame one, and bristle motor is by bristle transmission device and is mounted on frame one and frame two Between the connection of bristle roller, the reel-motor of devices for taking-up is fixed on frame two, reel-motor by balling-up drive unit with The work beam connection being mounted between frame one and frame two.
Another embodiment according to the present utility model further comprises that brushing device includes bristle roller, bristle transmission dress It sets comprising bristle roller gear, bristle motor gear, the left end installation axle of bristle roller passes through frame one, and passes through spiral shell in its end Bolt is connect with bristle roller gear, is intermeshed between bristle roller gear, and the bristle roller gear of lower section is engaged with bristle motor gear, Bristle motor gear is mounted on the output shaft of bristle motor by key.
Another embodiment according to the present utility model further comprises that devices for taking-up includes four work beams, is divided into two Group, every group two, distributing installation frame one and frame two two parts up and down, balling-up drive unit include reel-motor chain Wheel, curling roller chain, chain, the installation axle of the right end of work beam passes through frame two, and is fixed with volume by key in its end Roller chain is taken, batches and is wound with chain on roller chain, chain bypasses reel-motor sprocket wheel, and reel-motor sprocket wheel is mounted on volume by key It takes on the output shaft of motor.
Another embodiment according to the present utility model further comprises that balling-up drive unit also includes tensioning wheel one, Bearing up pulley one is mounted on the fixed plate with waist-shaped hole, adjusts waist-shaped hole of the bolt in fixed plate, is connected on frame two.
Another embodiment according to the present utility model further comprises that the roller chain that batches on work beam passes through drawing It batches chain and is attached with the tractive motor being fixed on tricot machine.
Another embodiment according to the present utility model further comprises being equipped on tricot machine and frame two for leading The tensioning of the chain wheel two is batched in drawing.
The utility model has the beneficial effects that the bristle of this independent control bristle speed batches all-in-one machine, it can basis It needs, adjusts the speed of service, influence of the coiling speed to bristle speed is reduced, so that condition of the present invention in various relative velocities Under, bristle operation is carried out, can satisfy different fabrics, the bristle requirement of different tissues provides to develop new-type knop cloth May, and in normal production, it can protect fabric tissue, improve product quality.
Detailed description of the invention
The present invention will be further described with reference to the accompanying drawings and examples.
Fig. 1 is the structural schematic diagram of the utility model;
Fig. 2 is the structural schematic diagram of the brushing device of the utility model;
Fig. 3 is the cross-sectional view of the brushing device of the utility model;
Fig. 4 is the structural schematic diagram of the devices for taking-up of the utility model;
Fig. 5 is the structural schematic diagram of another embodiment of the utility model;
Fig. 6 is Fig. 4 partial enlargement diagram of the utility model;
1, frame one, 2, devices for taking-up in figure, 3, brushing device, 4, frame two, 5, work beam, 6, reel-motor, 7, volume Take transmission device, 8, bristle roller, 9, bristle motor, 10, bristle transmission device, 11, bristle motor gear, 12, bristle roller gear, 13, reel-motor sprocket wheel, 14, batch roller chain, 15, chain, 16, tensioning wheel one, 18, tricot machine, 19, tractive motor, 20, lead Chain, 21, tensioning wheel two, 22, adjusting bolt are batched in drawing.
Specific embodiment
If Fig. 1 is the structural schematic diagram of the utility model, a kind of bristle of independent control bristle speed batches all-in-one machine, wraps Frame 1 and frame 24 are included, frame 1 and frame 24 are respectively fixed with brushing device 3 and devices for taking-up 2, brushing device 3 Bristle motor 9 be fixed on frame 1, bristle motor 9 is by bristle transmission device 10 and being mounted on frame 1 and frame two Bristle roller 8 between 4 connects, and the reel-motor 6 of devices for taking-up 2 is fixed on frame 24, and reel-motor 6 is by batching transmission Device 7 and the work beam 5 being mounted between frame 1 and frame 24 connect.
The bristle of this independent control bristle speed batches all-in-one machine, and brushing device 3 is by being bolted on frame Bristle motor 9 on one 1 is driven, and bristle motor 9 is powered by the power supply in workshop, and the industry by connecting it is counted Calculation machine carries out control adjustment to its revolving speed, and the bristle transmission device 10 for connecting bristle motor 9 is made to drive 8 turns of bristle roller It is dynamic, and devices for taking-up 2 is driven by being bolted on the single reel-motor 6 of frame 24, reel-motor 6 is by workshop Power supply be powered, and the industrial computer by connecting it carries out control adjustment to its revolving speed, makes to connect reel-motor 6 Balling-up drive unit 7 drive work beam 5 to be rotated, bristle roller 8 and work beam 5 are fixed on frame by the axis of itself 1 and frame 24 on, control the revolving speed of reel-motor 6 and bristle motor 9 respectively by industrial computer, make bristle roller 8 Linear velocity and work beam 5 drive the speed of batching there are difference, i.e., when cloth cover and 8 surface of bristle roller have relative velocity generation, Have bristle function, by taking bristle in the same direction as an example, the directional velocity of bristle roller 8, identical as the directional velocity that cloth cover is advanced at this time, The speed of bristle roller 8 is greater than the speed that cloth cover is advanced, when batching speed improves, i.e., when cloth face velocity improves, in order to keep former Some relative velocities, Industrial Computer Control bristle motor 9 are accelerated according to the rotating speed difference of setting, when batching speed reduces When, cloth face velocity reduces therewith, and Industrial Computer Control bristle motor 9 slows down according to the rotating speed difference of setting.Pass through work The control of industry computer, can according to need, any speed of service for adjusting bristle roller 8, not by the shadow of 5 speed of service of work beam It rings, so that the present apparatus under conditions of any relative velocity, carries out bristle operation, can satisfy different fabrics, different tissues Bristle requirement provides possibility to develop new-type knop cloth, and in normal production, can protect cloth tissue, mention High yield quality, the present apparatus can carry out real-time control to the speed of work beam 5, bristle roller 8 by industrial computer, thus Real-time control is carried out to the relative velocity between bristle roller 8 and cloth cover, therefore present apparatus scheme need not be shut down, it can brush inhomogeneity The cloth cover of type allows cloth produced more diversified.
Another embodiment according to the present utility model further comprises that brushing device 3 includes bristle roller 8, bristle transmission Device 10 includes bristle roller gear 12, bristle motor gear 11, and the left end installation axle of bristle roller 8 passes through frame 1, and at it End is connect by bolt with bristle roller gear 12, is intermeshed between bristle roller gear 12, the bristle roller gear 12 of lower section and Bristle motor gear 11 engages, and bristle motor gear 11 is mounted on the output shaft of bristle motor 9 by key.
Shown such as Fig. 2 and Fig. 3, bristle roller 8 is staggered, passes through spiral shell in the end in the outside of frame 1, bristle roller 8 Bolt is mounted with bristle roller gear 12, intermeshes between bristle roller gear 12, the bristle roller gear 12 of lower section and is mounted on bristle Bristle motor gear 11 on the output shaft of motor 9 is engaged, and bristle motor 9 starts to turn under the control of industrial computer Dynamic, the bristle motor gear 11 being mounted on the output shaft of bristle motor 9 drives bristle roller gear 12 to be rotated, and synchronizes just It has driven bristle roller 8 to rotate, bristle processing can have been carried out to the cloth being wrapped on bristle roller 8.
Another embodiment according to the present utility model further comprises that devices for taking-up 2 includes four work beams 5, is divided into Two groups, every group two, distributing installation frame 1 and frame 24 two parts up and down, balling-up drive unit 7 include batch electricity Chain wheel 13, curling roller chain 14, chain 15, the installation axle of the right end of work beam 5 pass through frame 24, and logical in its end It crosses key and is fixed with and batch roller chain 14, batch and be wound with chain 15 on roller chain 14, chain 15 bypasses reel-motor sprocket wheel 13, batches Motor sprocket 13 is mounted on the output shaft of reel-motor 6 by key.
Be two groups as Fig. 4 and Fig. 6, work beam 5 are divided to, every group of 2 distributing installations in frame 1 and frame 24 up and down two Part powers under the Industrial Computer Control that reel-motor 6 is connected through and starts turning, and reel-motor 6 starts to turn After dynamic, the reel-motor sprocket wheel 13 installed on output shaft is started turning, and crimps motor sprocket 13 and 5 end of work beam It batches roller chain 14 to be attached by chain 15, and then is able to drive work beam 5 and is rotated, realization batches behaviour to cloth Make.
Another embodiment according to the present utility model further comprises that balling-up drive unit 7 also includes tensioning wheel one 16, tensioning wheel 1 is mounted in the fixed plate 17 with waist-shaped hole, adjusts waist-shaped hole of the bolt 22 in fixed plate 17, even It connects on frame 24.
As a tensioning wheel 1 is mounted on by Fig. 4 in order to ensure that chain 15 has enough tensile forces by bolt In fixed plate 17, and there is the waist-shaped hole of strip in fixed plate 17, insertion adjusts bolt 22 in waist-shaped hole, will then adjust bolt 22 are screwed into the thread groove of frame 24, and tensioning wheel 1 is fixed, when need to chain 15 carry out the progress of tensioner dynamics When adjustment, it is only necessary to unclamp and adjust bolt 22, manually control the position of tensioning wheel 1, tensioning wheel 1 withstands on chain 15 outside, the adjustment to the tensioner dynamics of chain 15 can be realized in the position of tensioning wheel 1 after changing, convenient fast It is prompt.
Another embodiment according to the present utility model further comprises batching roller chain 14 by leading on work beam 5 Drawing is batched chain 20 and is attached with the tractive motor 19 being fixed on tricot machine 18.
Such as Fig. 5, tractive motor 19 is a part of tricot machine 18, and it acts as lead to the fabric tissue of new production It drawing, it is ensured that the knitting cycle of subsequent fabric is gone on smoothly, and under normal circumstances, the speed for pulling and batching is identical, therefore In the present apparatus, the tractive motor 18 in tricot machine 18, the power source as work beam 5 in the present apparatus are borrowed.Tractive motor 19 with Drawing batches the connection of chain 20, and drawing batches chain 20 and is connected with roller chain 14 is batched, and batches roller chain 14 and 5 phase of work beam Even;Bristle motor 9 is connected with bristle transmission device 10, and bristle transmission device 10 is connected with bristle roller 8.Industrial computer and drawing Motor 13 is connected, and industrial computer is connected with bristle motor 9.Industrial Computer Control tractive motor 13 is run, tractive motor 13 Chain 20 is batched by drawing, imparts power to and batches roller chain 14, batch roller chain 14 and then work beam 5 is driven to run, Devices for taking-up 5 starts batching, and batching speed is adjusted by industrial computer by controlling tractive motor 13.Industrial computer control System control bristle motor 9 is run, and bristle motor 9 is run by bristle transmission device 10, driving bristle roller 8, the operation of bristle roller 8 Speed is adjusted by Industrial Computer Control by adjusting the speed of bristle motor 9.When the linear velocity and volume of the operation of bristle roller 8 When cloth speed has difference, i.e., when cloth cover and 8 surface of bristle roller have relative velocity generation, that is, has bristle function.With bristle in the same direction For, the directional velocity of bristle roller 8, identical as the directional velocity that cloth cover is advanced at this time, and the speed of bristle roller 8 is advanced greater than cloth cover Speed, when batching speed improve when, i.e., cloth face velocity improve when, in order to keep original relative velocity, industrial computer control Bristle motor 9 processed is accelerated according to the rotating speed difference of setting, and when batching speed reduces, cloth face velocity reduces therewith, industry Computer control bristle motor 9 slows down according to the rotating speed difference of setting.It, can be according to need by the control of industrial computer It wants, any speed of service for adjusting bristle roller 8 is not influenced by 5 speed of service of work beam, so that the present apparatus is arbitrarily relatively fast Under conditions of degree, bristle operation is carried out, can satisfy different fabrics, the bristle requirement of different tissues, to develop new-type looped pile Fabric provides possibility, and in normal production, can protect fabric tissue, improve product quality.The present apparatus passes through industry Computer can carry out real-time control to the speed of work beam 5, bristle roller 8, thus to opposite between bristle roller 8 and cloth cover Speed carries out real-time control, therefore present apparatus scheme need not be shut down, and different types of cloth cover can be brushed, so that cloth produced It can be more diversified.
Another embodiment according to the present utility model further comprises being equipped with and being used on tricot machine 18 and frame 24 Drawing batches the tensioning wheel 2 21 of chain 20.
Such as Fig. 5, the expanding force in order to batch chain 20 to drawing is adjusted and carries out to its running track Planning, is mounted with that tensioning wheel 2 21, the mounting means of tensioning wheel 2 21 are equal to tensioning wheel one on tricot machine 18 and frame 24 16 mounting means realizes that guiding drawing is batched chain 20 and is adjusted to its expanding force, easy to use.
It is described above to be merely exemplary for the utility model, and not restrictive, those of ordinary skill in the art Understand, in the case where not departing from spirit and scope as defined in the appended claims, many modifications can be made, change or wait Effect, but all will fall within the protection scope of the utility model.

Claims (6)

1. a kind of bristle of independent control bristle speed batches all-in-one machine, including frame one (1) and frame two (4), feature It is that frame one (1) and frame two (4) are respectively fixed with brushing device (3) and devices for taking-up (2), the bristle electricity of brushing device (3) Machine (9) is fixed on frame one (1), and bristle motor (9) is by bristle transmission device (10) and is mounted on frame one (1) and frame Bristle roller (8) connection between two (4), the reel-motor (6) of devices for taking-up (2) are fixed on frame two (4), reel-motor (6) it is connect by balling-up drive unit (7) with the work beam (5) being mounted between frame one (1) and frame two (4).
2. a kind of bristle of independent control bristle speed according to claim 1 batches all-in-one machine, characterized in that bristle dress Setting (3) includes bristle roller (8), and bristle transmission device (10) includes bristle roller gear (12), bristle motor gear (11), bristle roller (8) left end installation axle passes through frame one (1), and is connect by bolt with bristle roller gear (12) in its end, bristle roller Gear intermeshes between (12), and the bristle roller gear (12) of lower section is engaged with bristle motor gear (11), bristle motor gear (11) it is mounted on by key on the output shaft of bristle motor (9).
3. a kind of bristle of independent control bristle speed according to claim 1 batches all-in-one machine, characterized in that batch dress Setting (2) includes four work beams (5), be divided into two groups, every group two, distributing installation is in the upper and lower of frame one (1) and frame two (4) Two parts, balling-up drive unit (7) include reel-motor sprocket wheel (13), curling roller chain (14), chain (15), work beam (5) The installation axle of right end pass through frame two (4), and be fixed in its end by key and batch roller chain (14), batch roller chain (14) it is wound on chain (15), chain (15) bypasses reel-motor sprocket wheel (13), and reel-motor sprocket wheel (13) is mounted on by key On the output shaft of reel-motor (6).
4. a kind of bristle of independent control bristle speed according to claim 1 batches all-in-one machine, characterized in that batch biography Dynamic device (7) also include tensioning wheel one (16), and tensioning wheel one (16) is mounted on the fixed plate with waist-shaped hole (17), adjust spiral shell Bolt (22) passes through the waist-shaped hole on fixed plate (17), is connected on frame two (4).
5. a kind of bristle of independent control bristle speed according to claim 1 batches all-in-one machine, characterized in that work beam (5) batching on roller chain (14) by drawing batch chain (20) and the tractive motor (19) that is fixed on tricot machine (18) into Row connection.
6. a kind of bristle of independent control bristle speed batches all-in-one machine according to claim 1 or 5, characterized in that warp It is equipped on volume machine (18) and frame two (4) for pulling the tensioning wheel two (21) for batching chain (20).
CN201821497979.8U 2018-09-13 2018-09-13 A kind of bristle of independent control bristle speed batches all-in-one machine Active CN208815236U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821497979.8U CN208815236U (en) 2018-09-13 2018-09-13 A kind of bristle of independent control bristle speed batches all-in-one machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821497979.8U CN208815236U (en) 2018-09-13 2018-09-13 A kind of bristle of independent control bristle speed batches all-in-one machine

Publications (1)

Publication Number Publication Date
CN208815236U true CN208815236U (en) 2019-05-03

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