CN204288930U - A kind of have the lathe being wound around set band function - Google Patents

Abstract

The utility model provides a machine tool with the function of winding and packing tape, which belongs to the technical field of cable manufacturing equipment. It solves the problems that the existing equipment occupies a large area and has a single function. The machine tool with the function of wrapping and wrapping tapes includes a frame, a turntable mechanism, a wire pay-off device and a power mechanism are installed in the vertical direction of the frame, and a constant force tape unwinding device is installed on the frame. A workbench protrudes to the periphery, and several wire feeding devices are fixedly connected to the vertical direction of the workbench, a rotatable wire reel is placed on the turntable mechanism, and the power mechanism is connected to the wire releasing device and can drive The pay-off device rotates, and the wire slides through the pay-off device and is wound on the spool. The machine tool with the function of wrapping and wrapping tapes has the advantages of small footprint and complete functions.

Description

A kind of machine tool with the function of winding assembly tape

technical field

The utility model belongs to the technical field of cable manufacturing equipment, and relates to a machine tool, in particular to a machine tool with the function of winding and wrapping tape.

Background technique

As we all know, winding machines, assembly machines, and vertical taping machines are separate individual devices in wire rod production, and the production capacity is not very high. The factory often needs to meet the needs and delivery dates of individual orders during production. It is common to purchase multiple sets of single equipment to meet the production needs of individual batches. After this batch of orders is completed, many winding machines or collective taping machines will be vacant, resulting in waste of resources and occupation of plant area and many other problems. At present, the existing equipment winding machine can only be used as a winding machine, and the collective taping machine cannot be used as a winding machine. The equipment used in the factory order scheduling can only be arranged according to the range of wire specifications that the machine can produce. Less flexibility. Moreover, the deficiencies in the existing technology have resulted in many problems that are not conducive to factory management, such as numerous factory equipment, large equipment investment, numerous equipment maintenance, large parts demand loss, and so on.

Chinese patent CN102136324A discloses a production equipment for electric cables and wires, including a back twist pay-off machine, a plain wire pay-off machine, an incoming line splitter plate, a die eye, a conductor tape device, and an insulation tape device arranged in sequence along the horizontal direction. , take-off machine and coiler, the center line of the untwisting pay-off machine, plain wire pay-off machine, incoming line distribution board, die eye, conductor tape device, insulation tape device, lead-off machine and coiler On the same horizontal line, a first tape unwinding device is arranged under the conductor tape device, and a second tape unwind device is arranged under the insulating tape device.

The above-mentioned equipment is arranged horizontally in a straight line on the site, which occupies a large space and has high production costs. The functions of winding, assembly, and taping cannot be integrated on one machine tool. During production, it needs to be processed on different machine tools according to the procedures. Production There are a lot of equipment and it is not easy to maintain.

Contents of the invention

The purpose of the utility model is to solve the above-mentioned problems in the existing technology, and propose a machine tool with a small footprint and complete functions, which has the function of wrapping and wrapping tapes.

The purpose of this utility model can be achieved through the following technical proposals: a machine tool with the function of winding and collecting tapes, which is characterized in that it includes a frame, a turntable mechanism, a pay-off device and a power plant are installed in the vertical direction of the frame. Mechanism, a constant force belt release device is installed on the frame, and a workbench protrudes from the frame to the periphery, and several wire feeding devices are fixedly connected to the vertical direction of the workbench, and the turntable mechanism is placed with A rotatable wire reel, the power mechanism is connected to the wire pay-off device and can drive the wire pay-off device to rotate, the wire slides through the wire pay-off device and is wound on the wire reel.

In the above-mentioned machine tool with the function of winding and packing straps, the frame includes a case and a bracket, the turntable mechanism is installed in the case, the workbench is fixed on the case, and the bracket is fixed on the working On the stage, the wire feeding device surrounds the bracket, and the wire releasing device and the constant force tape releasing device are installed on the bracket.

In the above-mentioned machine tool with the function of winding and packing tape, the pay-off device includes a fixed frame, and a mounting rod, a line splitter device and a positioning device are arranged in sequence in the vertical direction of the fixed frame, and the mounting rod can Disassembled or fixed on the fixed frame, several strands of wires can be side-by-side limited on the installation rod and pass through the distribution board device, the wires converge to the positioning device and pass through, and the tape package conveyed by the constant force belt release device passes through the positioning device of wires.

In the above-mentioned machine tool with the function of wrapping and wrapping tape, two positioning devices are provided, and positioning dies are installed on the two positioning devices. The center lines of the two positioning dies coincide, and the wires pass through the two positioning dies. The constant force tape unwinding device conveys the wire wrapped between the two positioning dies with the tape.

In the above-mentioned machine tool with the function of winding and packing tape, the line dividing plate device includes a support plate fixed on the fixed frame and a line passing plate installed on the support plate, and the line passing plate is perpendicular to the positioning The axis of the mould, several through holes are vertically opened on the wire passing plate, and guide rings are installed in the through holes.

In the above-mentioned machine tool with the function of winding, gathering and wrapping, the installation rod is in the shape of a round tube, and several "U"-shaped guide grooves are opened on the outer peripheral surface of the installation rod.

In the above-mentioned machine tool with the function of winding and wrapping tape, the constant force unwinding device includes a fixed plate, a guide column vertically fixed on the fixed plate, an installation shaft and a shaft connected to the installation shaft and fixed on the fixed plate The force regulating mechanism, the tape is installed on the installation shaft and tensioned on the guide column in turn, and the tape is transported to the pay-off device.

In the above-mentioned machine tool with the function of winding and wrapping tape, the force adjustment mechanism includes a friction disc installed on the installation shaft, two fixed blocks fixed on the fixed plate, and a friction disc wrapped on the outer peripheral surface of the friction wheel. One end of the friction belt is fixedly connected to the fixed block, and the other end of the friction belt is connected to a screw, and the screw is screwed to another fixed block.

In the above-mentioned machine tool with the function of winding and wrapping belts, a mounting plate is fixedly connected to the bracket, a hollow rotating shaft is installed at the end of the pay-off device and the rotating shaft passes through the mounting plate, and the power mechanism includes The motor, the pulley assembly fixedly connected to the output end of the motor, the other end of the pulley assembly is fixedly connected to the rotating shaft, and the pulley assembly can drive the pay-off device to rotate.

In the above-mentioned machine tool with the function of winding and packing tape, an annular guide plate is also installed on the workbench, the axis of the guide plate coincides with the center of the positioning device, and the guide plate is evenly opened in the axial direction. There are several spacer teeth.

Compared with the prior art, the utility model has the following advantages:

1. The machine tool is of vertical design, occupies a small space, and realizes the multi-purpose function of winding, assembly and tape, etc., fully utilizes resources, is simple to operate, and low in cost.

2. In the vertical direction of the fixed frame, there are installation rods, distribution board devices and positioning devices in sequence. The distribution of lines is reasonable, the functions are concentrated, the adjustment is clear, and the collection of wires is convenient.

3. The constant force tape unwinding device adjusts the tension of the tape through the force adjustment mechanism, which is easy to adjust and the pressure is constant.

4. Set the wire of the positioning die to enter the wire hole along the round chamfer, the wire hole changes from large to small, and the wire passes through conveniently and smoothly.

5. When processing the winding wire, the guide coil is installed on the installation rod, and the winding coil is installed on the wire feeding device. The power mechanism drives the wire releasing device to rotate so that the winding wire is wound on the wire, which is convenient for processing.

Description of drawings

Fig. 1 is a structural representation of the utility model.

Fig. 2 is a structural schematic diagram of processing the collection tape when the cabinet of the present invention is opened.

Fig. 3 is a structural schematic diagram of processing and winding when the cabinet of the present invention is opened.

Fig. 4 is a schematic structural view of the pay-off device in the present invention.

Fig. 5 is a schematic diagram of the front structure of the constant force unwinding device of the present invention.

Fig. 6 is a schematic diagram of the back structure of the constant force tape unwinding device of the present invention.

Fig. 7 is a structural schematic diagram of the wire passing board in the present invention.

Fig. 8 is a structural schematic diagram of the positioning mold in the utility model.

In the figure, 1. frame; 11. bracket; 12. chassis; 13. workbench; 14. wire feeding device; 15. wire plate 15; 151. spacing teeth; 16. positioning eye mold; 17. winding coil; 18 , Mounting plate; 2, Pay-off device; 21, Mounting rod; 211, Conductive coil; 212, Guide groove; 22, Distribution board device; 221, Support plate; Guide ring; 225, through hole; 23, positioning device; 231, positioning mold; 232, wire hole; 233, round chamfering; 24, fixed frame; Installation shaft; 33, guide post; 331, first guide post; 332, second guide post; 333, third guide post; 334, fourth guide post; 335, fifth guide post; 34, extension bar; 35, Force adjustment mechanism; 351, friction disc; 352, friction belt; 353, fixed block; 354, screw; 4, turntable mechanism; 5, wire; ; 82, pulley assembly; 83, rotating shaft;.

Detailed ways

The following are specific embodiments of the utility model and in conjunction with the accompanying drawings, the technical solution of the utility model is further described, but the utility model is not limited to these embodiments.

As shown in Fig. 1, Fig. 2 and Fig. 3, this machine tool with the function of wrapping and wrapping tapes includes a frame 1, and a turntable mechanism 4, a pay-off device 2 and a power mechanism 8 are installed in the vertical direction in the frame 1 1. The constant force belt release device 3 installed on the frame 1, the frame 1 includes a cabinet 12 and a support 11, the turntable mechanism 4 is installed in the cabinet 12, and a workbench 13 is fixedly connected to the cabinet 12, and the workbench 13 protrudes One end of the cabinet 12, the support 11 is fixedly connected on the workbench 13, and is fixedly connected with some wire feeding devices 14 on the vertical direction of the workbench 13. The winding coil 17 can be installed on the wire feeding device 14. The force release belt device 3 is installed on the support 11, the reel 7 that can rotate on the turntable mechanism 4 is placed on the turntable mechanism 4, and the mounting plate 18 is fixedly connected with the end of the workbench 13 on the support 11. The end of 2 is equipped with a hollow rotating shaft 83 and the rotating shaft 83 passes through and is installed on the mounting plate 18. The power mechanism 8 includes a motor 81, a pulley assembly 82 fixed on the output end of the motor 81, and the other end of the pulley assembly 82 Fixedly connected to the rotating shaft 83, the motor 81 is fixedly connected to the chassis 12, the output shaft of the motor 81 extends to the mounting plate 18, the pulley assembly 82 is close to the mounting plate 18 and can drive the pay-off device 2 to rotate, and the lead wire is installed on the workbench 13 Plate 15, the guide plate 15 is evenly provided with a number of spaced teeth 151 along the axial direction, the axis of the guide plate 15 coincides with the axis of the rotating shaft 83, the wire 5 slides through the pay-off device 2, passes through the rotating shaft 83 and the cabinet, and is wound on the wire reel:

When the equipment is used to process the wire 5 of the collective tape, the pay-off device 2 stays at the set position, the tape 6 is installed on the constant force tape release device 3, and several strands of wire 5 are arranged and assembled on the pay-off device 2 , the tape 6 wraps the wire 5 assembled by the pay-off device 2 and winds it on the reel 7 together, the reel 7 rotates, and the wire 5 wrapped with the tape 6 is wound on the reel 7;

When the equipment was used to process the wound wire 5, a wire coil 211 was installed on the wire feeding device 2, and the power mechanism 8 drove the wire feeding device 2 to rotate, and the wire feeding device 2 conveyed the wire 5 to the turntable mechanism 4, and The winding coil 17 feeds the winding wire to be wound on the wire 5 , and the wire 5 wound with the winding wire is wound on the bobbin 7 .

Set the functions of winding, gathering and taping on one machine tool, and distribute them vertically, which saves floor space, reduces equipment investment, realizes one machine with multiple functions, and reduces production costs; the turntable mechanism 4 and the pay-off device 2 is installed vertically, and the wire 5 can be conveyed from top to bottom, which is convenient for controlling the tension; the wire reel 7 is installed in the chassis 12, which is convenient for installation, disassembly and replacement, and easy to operate; the spacer teeth 151 are set, and the winding wire passes through the spacer teeth 151 Separated to avoid overlapping winding of the winding wire on the wire; setting the power mechanism 8 can conveniently control the rotation and stop of the pay-off device 2, so that the machine tool is in an unused working state, realizing the function of winding or collective wrapping, with small space and convenient operation .

As shown in Figures 1 to 8, the pay-off device 2 includes a fixed frame 24, and a mounting rod 21, a distribution board device 22 and a positioning device 23 are arranged in sequence in the vertical direction of the fixed frame 24, and the mounting rod 21 is installed on the fixed frame. 24, the mounting rod 21 is easy to disassemble from the fixed frame 24, and the outer peripheral surface of the mounting rod 21 is provided with a "U"-shaped guide groove 212, the wire 5 is limited and can slide in the guide groove 212, and on the mounting rod 21 Conductive coils 211 can be sleeved, and the distribution board device 22 includes a support plate 221 fixedly connected to the fixed frame 24 and a wire-passing plate 222 installed on the support plate 221. Several through-holes 223 are vertically opened on the wire-passing plate 222 , as a preference, the wire passing plate 222 is arranged in a disc shape, the axes of the through holes 223 are distributed on several concentric circles, and a guide ring 224 is installed in the through holes 223, and the guide ring 224 is provided with a through hole 225 along the axis, Both ends of the through hole 225 are rounded and chamfered 233 , the guide ring 224 is made of wear-resistant material and is easy to replace, and the surface of the through hole 225 is smooth.

After the wire 5 is tensioned in the guide groove 212 and turned around the guide groove 212, the wire 5 penetrates the wire plate 222 and converges to the positioning device 23, the transmission direction of the wire 5 is easy to adjust, the tension of the wire 5 is easy to control, and it is convenient to use; Guide groove 212, lead wire 5 is difficult for running, reduces the frictional force of lead wire 5, has less generation factor of tension force on lead wire 5, is convenient to control the tension force of lead wire 5; , the through holes 225 on the guide ring 224 are smooth, which can reduce frictional force. The guide ring 224 is easy to process and easy to replace after wear, effectively improving production efficiency and reducing production costs; the through holes 223 are distributed in concentric circles, which is convenient for the wire 5 to Distributed, the force is even when converging; set the wire coil 211 on the installation rod 21, the wire 5 passes through the wire plate 22 and the positioning device 23 and is wound by the winding wire, and the wire 5 wrapped with the winding wire passes through the chassis and is wound On disk 7 online.

When the equipment is used to process the wires 5 of the assembly tape, several strands of wires 5 are defined side by side on the guide groove 212, and the wires 5 pass through the guide ring 224 on the splitter board device 22 after being redirected through the guide groove 212 and then pass through the positioning Device 23, as preferably, positioning device 23 comprises spaced apart and two positioning devices 23 parallel to each other, and positioning die 231 is all installed on two positioning devices 23, and positioning die 231 is the revolving body and its section is " convex " font, in positioning The mold 231 is provided with a thread passing hole 232 along the axis, the axis of the positioning die 231 is perpendicular to the thread passing plate 222, and one end of the thread passing hole 232 is provided with a rounded chamfer 233, and the rounded chamfer 233 faces the mounting rod 21. Line hole 232 is smooth in surface, and the axis of two positioning dies 231 coincides, and lead 5 passes through two positioning dies 231, and constant force tape device 3 conveys bag belt 6 and wraps up the lead 5 between two positioning dies 231.

Two positioning dies 231 are set to keep the converged wires 5 in a winding state, which is convenient for wrapping with tape 6. The wrapped wires 5 are uniform and compact, and the processing quality of the wires 5 is good; Wrapping, the surface of the wire passing hole 232 is smooth, and the friction force is small; the positioning die 231 is set independently, which is convenient for replacement.

When the equipment was used to process the wound wire 5, the wire on the wire coil 211 passed through the center hole of the wire plate 222 successively, the wire hole 232 on the positioning mold 231, and the positioning eye mold 16 was also installed on the workbench 13 , the axis of the positioning eye mold 16 coincides with the axis of the positioning mold 231, the positioning eye mold 16 is positioned at the center of the lead plate 15, the winding coil 17 rotates around the wire feeding device 14 and transports the winding wire to the lead plate 15, the height of the lead plate 15 is greater than Position the height of the eye mold 16, the winding wire is wound on the wire after being spaced by the spacer teeth 151 on the wire plate 15, the wire 5 wrapped with the winding wire passes through the positioning eye mold 16, and is wound on the wire disk after being turned by the turntable mechanism 4 7 on.

As shown in Figures 5 to 6, the constant force unwinding device 3 includes a fixed plate 31, a guide column 33 vertically fixed on the fixed plate 31, an installation shaft 32 and a belt connected to the installation shaft 32 and fixed on the fixed plate 31. The force regulating mechanism 35, the force regulating mechanism 35 comprises a friction disc 351 installed on the installation shaft 32, two fixed blocks 353 fixedly connected on the fixed plate 31 and a friction belt 352 wrapped on the outer peripheral surface of the friction wheel, the friction belt 352 One end is fixedly connected on the fixed block 353, the other end of the friction belt 352 is connected with a screw rod 354, the screw rod 354 is screwed on another fixed block 353, and the strap 6 is installed on the installation shaft 32 and tensioned on the guide column 33 in turn , as preferably, the guide post 33 is set to four, including the first guide post 331, the second guide post 332, the third guide post 333 and the fourth guide post 334, the first guide post 331, the second guide post 334 near the installation shaft 32 The guide post 332 and the third guide post 333 are distributed in an obtuse triangle, the first guide post 331 and the third guide post 333 are at the bottom corner position, the second guide post 332 is at the top corner position, and the fourth guide post 334 is installed on the fixed plate 31 end, the distance between the fourth guide post 334 and the third guide post 333 is far greater than the distance between the first guide post 331 and the third guide post 333, and the strap 6 is tensioned successively on the first guide post 331, On the second guide post 332, the third guide post 333 and the fourth guide post 334 and transported to the pay-off device 2, as preferably, an extension rod 34 is also installed on the fixed plate 31, and the end of the extension rod 34 is equipped with a first Five guide posts 335, the tape 6 is delivered to the wire 5 places through the fifth guide posts 335.

By rotating the screw 354, the friction between the friction wheel and the friction belt 352 is adjusted to adjust the tension force of the strap 6 when it is tightened. The adjustment is convenient, and the mechanical adjustment can make the strap 6 under a constant tension. , stable performance, good control effect; 4 guide columns can be set to smooth the strap 6, and at the same time, the tension of the strap 6 can be adjusted through the triangular positional relationship between the guide columns 33, so that the strap 6 The tension is stable and the output speed is even; the fourth guide post 334 is set to make the output of the strap 6 stable and smooth the vibration of the strap 6; the tensioning distance of the strap 6 can be extended by setting the fifth guide post 335, Keep the tension of the strap 6.

The utility model is in the initial state:

When the equipment is used to process the wires of the assembly tape, the wires 5 are correspondingly tensioned and suspended in the guide groove 212 of the installation rod 21, vertically pass through the guide ring 224 on the wire passing plate 222, and converge to the first positioning die 231, The wire 5 of the first positioning mold 231 is wrapped and passed through the constant force belt-releasing device 3, and the wire 5 of the wrapping belt 6 passes through the second positioning mold 231, the rotating shaft 83 and the positioning eye mold 16, and passes through the second positioning mold 231, the rotating shaft 83 and the positioning eye mold 16. The turntable mechanism 4 turns around and is wound on the wire reel 7 .

When the equipment is used to process the wound wires, the wire coil 211 is installed on the installation rod 21 and installed on the fixed frame 24, the motor 81 rotates, drives the pulley assembly 82 to rotate, the pulley assembly 82 drives the fixed frame 24 to rotate, and the wires 5 pass through in turn. After the wire plate 222 and the positioning device 23 pass through the rotating shaft 83, the winding coil 17 installed on the wire feeding device 14 transports the winding wire to the wire plate 15 and is wound on the wire 5, and the wire 5 is wound on the wire reel 7, and the wire reel 7 Rotate and drive the wire 5 that has been wrapped with the winding wire to pass through the positioning eye mold 16 and be wound on the wire reel 7 .

The specific embodiments described herein are only examples to illustrate the spirit of the present invention. Those skilled in the technical field to which the utility model belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the utility model or go beyond the appended claims defined range.

Claims (10)

1. A kind of machine tool with the function of wrapping around the collection, it is characterized in that, comprise frame, in the vertical direction in frame, turntable mechanism, wire-releasing device and power mechanism are installed, and constant force releasing device is installed on frame. Belt device, the frame protrudes a workbench to the periphery, a number of wire feeding devices are fixedly connected to the workbench in the vertical direction, a rotatable wire reel is placed on the turntable mechanism, and the power mechanism is connected to To the pay-off device and can drive the pay-off device to rotate, the wire slides through the pay-off device and is wound on the wire reel. 2. A kind of machine tool with the function of winding and packing tape according to claim 1, characterized in that, the frame includes a cabinet and a bracket, the turntable mechanism is installed in the cabinet, and the workbench is fixedly connected to the cabinet Above, the bracket is fixedly connected to the workbench, the wire feeding device surrounds the bracket, and the wire releasing device and the constant force tape releasing device are installed on the bracket. 3. A kind of machine tool with the function of winding and packing tape according to claim 1 or 2, characterized in that, said pay-off device comprises a fixed mount, and a mounting rod, a branching line are arranged successively in the vertical direction of the fixed mount Board device and positioning device, the installation rod can be disassembled or fixed on the fixed frame, several strands of wires can be defined side by side on the installation rod and pass through the distribution board device, the wires converge to the positioning device and pass through, the constant force release The tape conveyed by the belt device wraps the wires passing through the positioning device. 4. A kind of machine tool with the function of wrapping tape for winding assembly according to claim 3, characterized in that, two positioning devices are provided, and a positioning die is installed on the two positioning devices, and the centerlines of the two positioning dies coincide , the wires pass through the two positioning dies, and the constant force belt release device conveys the tape to wrap the wires between the two positioning dies. 5. A machine tool with the function of winding and packing tape according to claim 3, characterized in that, the branch board device includes a support plate fixed on the fixed frame and a wire passing plate installed on the support plate , the wire passing plate is perpendicular to the axis of the positioning mold, and several through holes are vertically opened on the wire passing plate, and guide rings are installed in the through holes. 6. A machine tool with the function of winding and packing tape according to claim 3, characterized in that, the installation rod is in the shape of a round tube, and several "U"-shaped guides are provided on the outer peripheral surface of the installation rod groove. 7. A kind of machine tool with the function of winding and packing tape according to claim 3, characterized in that, said constant force unwinding device comprises a fixed plate, a guide post vertically fixed on the fixed plate, an installation shaft and a connection On the force regulating mechanism that is installed on the shaft and fixed on the fixed plate, the tape is installed on the installation shaft and tensioned on the guide column in turn, and the tape is transported to the pay-off device. 8. A kind of machine tool with the function of winding and packing tape according to claim 7, characterized in that, the force regulating mechanism includes a friction disc installed on the installation shaft, two fixed blocks fixedly connected on the fixed plate and The friction belt wrapped on the outer peripheral surface of the friction wheel, one end of the friction belt is fixedly connected to the fixed block, the other end of the friction belt is connected with a screw, and the screw is screwed to another fixed block. 9. A kind of machine tool with the function of winding and packing tape according to claim 2, characterized in that, the bracket is fixedly connected with a mounting plate, and the end of the pay-off device is equipped with a hollow rotating shaft and the rotating shaft passes through Through the mounting plate, the power mechanism includes a motor, a pulley assembly fixedly connected to the output end of the motor, the other end of the pulley assembly is fixedly connected to the rotating shaft, and the pulley assembly can drive the pay-off device to rotate. 10. A kind of machine tool with the function of wrapping tapes for winding assembly according to claim 3, characterized in that, an annular lead plate is also installed on the workbench, the axis of the lead plate coincides with the center of the positioning device, The wire plate is uniformly provided with several spaced teeth along the axial direction.