The solar cell module of unified appearance and high reliability
Technical field
The utility model relates to solar cell module technical field more particularly to a kind of unified appearance and high reliability
Solar cell module.
Background technique
With the extensive use of solar energy, solar energy photovoltaic panel industry also flourishes, and traditional solar panel exists
When production, due to the characteristic of battery chip architecture, be required to for muti-piece cell piece and welding to be welded into battery strings, then by battery strings and
Other components are assembled into one.Due to being provided with welding on every cell piece, the illuminating area of cell piece is greatly reduced, from
And reduce effective generating area;Furthermore in battery strings made of concatenation, there is also spacing between cell piece and cell piece,
Equally reduce illuminating area or generating area;Two above reason causes the generating efficiency of cell piece low.
Cell piece full wafer is sliced, after slice by the technology that stacked wafer moudle is interconnected using another cell piece
The lower section for being placed on another cell piece second for the one of cell piece first, so that the main gate line of first positive main grid line electrode and the second back side
Electrode overlaps, and forms physical connection and conductive connection using materials such as conducting resinl, welding or tin creams between two electrodes.
The positive back side main gate line of cell piece design suitable for imbrication technique is dislocatedly distributed, conventional imbrication cell piece
Front electrode is amesiality, and rear electrode is biased to the other side, and integral battery piece is in asymmetric design, prints and is sliced to cell piece
Process has direction requirement, makes troubles to corresponding process operations.
Small pieces are right angle piece after polycrystalline cell piece slice, and small pieces weld after bunchiness according to certain circuit configuration into component,
There are edge chamfer piece and two kinds of right angle piece, chamfering piece and right angle pieces need to individually be distributed into component, group after single crystal battery piece slice
Part appearance and the distribution of product power all have differences.
The technological design that current imbrication uses is that cell piece forms basic displacement junior unit by imbrication, is different from routine
Component when crack or sliver occur in imbrication battery strings, can bring whole string cell piece power loss.Increase the application end of imbrication component
The risk of depleted power maintains biggish uncertain risk to the power of long-term outdoor application;What is generallyd use at present is
Among battery strings plus busbar, segmentation string length reduce risk.
Utility model content
Purpose of the utility model is to overcome the above-mentioned shortcomings and provide a kind of unified appearance and the solar-electricities of high reliability
Pond component solves the problems, such as the inconvenient of the processes such as the positive rear surface pattern asymmetric problem bring printing of cell piece, test, slice, and
Chamfering and non-chamfering compatibility issue after single crystal battery piece is sliced are solved, while reducing component long-term reliability risk.
Purpose of the utility model is realized as follows:
The solar cell module of a kind of unified appearance and high reliability, it includes being arranged in face glass and back side backboard
Between monocrystalline stack arrays, monocrystalline stack arrays include symmetrical two regions, i.e., first area and be arranged first
The second area of region side, first area include the two string right angle battery strings set gradually from top to bottom, two string chamfering batteries
String and two string right angle battery strings, i.e., two string chamfering battery strings are between upper and lower two strings right angle battery strings;The second area and
It is equipped with the first busbar between one region to be attached, and is symmetrical arranged, the edge of first area and second area is set respectively
Busbar is set to be connected in parallel right angle battery strings and chamfering battery strings;Between two string chamfering battery strings of the first area
It is attached equipped with the second busbar, is equipped with third busbar between two string chamfering battery strings of the second area and is connected
It connects, is provided with the 4th busbar between second busbar and third busbar, in the monocrystalline lamination battle array on component backboard
The both ends in the two string chamfering battery strings middle positions up and down of column are respectively equipped with punching, and one end of second busbar, third are converged
One end of stream article and the both ends of the 4th busbar are drawn in the position of backboard punching respectively;Second busbar and first area
The busbar at edge connects, and the third busbar is connect with the busbar at second area edge, the 4th busbar and the
One busbar is attached;
Right angle battery strings are formed by several right angle welding of battery film, chamfering battery strings by several chamfering welding of battery film and
At, right angle cell piece and chamfering cell piece are cut by monocrystalline imbrication cell piece, the every monocrystalline imbrication cell piece according to
The cutting of all six equal parts is equipped with five cut-off rules, and monocrystalline imbrication cell piece front is equipped with six roots of sensation main gate line, including the first master
Grid line, the second main gate line, third main gate line, the 4th main gate line, the 5th main gate line and the 6th main gate line, first main gate line and
Second main gate line is arranged in first cut-off rule two sides back-to-back;The third main gate line and the 4th main gate line are arranged in back-to-back
Article 3 cut-off rule two sides;5th main gate line and the 6th main gate line are arranged in Article 5 cut-off rule two sides back-to-back;
The monocrystalline imbrication cell piece back side is equipped with six electrodes, including first electrode, second electrode, third electrode, the 4th electricity
Pole, the 5th electrode and the 6th electrode, the first electrode and the 6th electrode are separately positioned on the two of the monocrystalline imbrication cell piece back side
Side edge, the second electrode and third electrode are arranged in Article 2 cut-off rule two sides back-to-back;4th electrode and the 5th
Electrode is arranged in Article 4 cut-off rule two sides back-to-back;
The both ends of the module backside are equipped with Split type connecting box.
The solar cell module of a kind of unified appearance and high reliability, the back side both ends point of the cell piece after each cutting
Electrode interconnection point is not reserved in middle position, passes through conductive tape, painting tin copper strips or other conduction materials between the interconnection point
Material is interconnected.
The cell piece quantity of the solar cell module of a kind of unified appearance and high reliability, every string battery strings interconnection is
N, every string cell piece quantity subtract 2 as M, 1≤N≤M.
The preparation method of a kind of unified appearance and the solar cell module of high reliability, every string battery strings are every 6 small pieces
Carry out cell piece interconnection.
Compared with prior art, the utility model has the beneficial effects that
(1) the utility model realizes that the positive rear surface pattern of full wafer cell piece is symmetrical, simultaneously by cell piece halftone graphic designs
Cell piece meets imbrication process requirements after guaranteeing slice, simplifies cell piece printing, test and slicing process.
(2) the utility model is designed by cell piece rear electrode, increases interconnection point, lifting assembly end reliability.
(3) the utility model realizes chamfering cell piece and right angle electricity after single crystal battery piece slice by component edition type design
The perfection of pond piece is compatible, is encapsulated in both battery strings in one component, realizes the unification and beauty of subassembly product appearance.
Detailed description of the invention
Fig. 1 is the utility model monocrystalline imbrication cell piece front gate line arrangement schematic diagram.
Fig. 2 is the utility model monocrystalline imbrication cell piece rear electrode arrangement schematic diagram.
Fig. 3 is the cutting schematic diagram of the utility model monocrystalline imbrication cell piece.
Fig. 4 is the structural schematic diagram of the utility model right angle cell piece.
Fig. 5 is the structural schematic diagram of the utility model chamfering cell piece.
Fig. 6 is the structural schematic diagram of the utility model right angle battery strings.
Fig. 7 is the structural schematic diagram of the utility model chamfering battery strings.
Fig. 8 is the structural schematic diagram of the utility model single-orifice type edge welding band.
Fig. 9 is the structural schematic diagram of the utility model diapsid edge welding band.
Figure 10 is the structural schematic diagram of the long pass edge welding band of the utility model.
Figure 11 is the version type stacked graph of the utility model.
Figure 12 is the structure schematic diagram of the utility model.
Wherein:
First main gate line 1.1, the second main gate line 1.2, third main gate line 1.3, the 4th main gate line 1.4, the 5th main gate line
1.5, the 6th main gate line 1.6, first electrode 2.1, second electrode 2.2, third electrode 2.3, the 4th electrode 2.4, the 5th electrode
2.5, the 6th electrode 2.6, right angle cell piece 3, chamfering cell piece 4, first area 5, second area 6, third region 7, the 4th area
Domain 8, the first busbar 9, the second busbar 10, third busbar 11, the 4th busbar 12, interconnection point 13.
Specific embodiment
Embodiment 1:
Referring to Fig. 1-Figure 12, the utility model relates to a kind of unified appearance and high reliability solar cell module,
It includes the monocrystalline stack arrays being arranged between face glass and back side backboard, and monocrystalline stack arrays include symmetrical two
A region, i.e. first area 5 and the second area 6 that 5 side of first area is arranged in, first area 5 include from top to bottom successively
Two string right angle battery strings, two string chamfering battery strings and the two string right angle battery strings being arranged, i.e., two string chamfering battery strings are upper and lower two
Between string right angle battery strings;It is equipped with the first busbar 7 between the second area 6 and first area 5 to be attached, and symmetrical
The edge of setting, first area 5 and second area 6 is respectively set busbar and right angle battery strings and chamfering battery strings is carried out parallel connection
Connection;The second busbar 8 is equipped between two string chamfering battery strings of the first area 5 to be attached, the second area 6
Third busbar 9 is equipped between two string chamfering battery strings to be attached, and is set between second busbar 8 and third busbar 9
The 4th busbar 10 is equipped with, the two of the two string chamfering battery strings middle positions up and down of the monocrystalline stack arrays on component backboard
End is respectively equipped with punching, the both ends point of one end of second busbar 8, one end of third busbar 9 and the 4th busbar 10
It is not drawn in the position of backboard punching;Second busbar 8 is connect with the busbar at 5 edge of first area, and the third is converged
Stream item 9 is connect with the busbar at 6 edge of second area, and the 4th busbar 10 and the first busbar 7 are attached.
Right angle battery strings are welded by several right angle cell pieces 3, chamfering battery strings welded by several chamfering cell pieces 4 and
Overlapping widths at, adjacent cell piece are 0.5mm, right angle cell piece 3 and chamfering cell piece 4 cut by monocrystalline imbrication cell piece and
At the every monocrystalline imbrication cell piece is equipped with five cut-off rules, monocrystalline imbrication cell piece according to the cutting of all six equal parts
Front is equipped with six roots of sensation main gate line, including the first main gate line 1.1, the second main gate line 1.2, third main gate line 1.3, the 4th main gate line
1.4, the 5th main gate line 1.5 and the 6th main gate line 1.6, first main gate line 1.1 and the second main gate line 1.2 are arranged in back-to-back
First cut-off rule two sides, between the two away from 0.2mm;The third main gate line 1.3 and the 4th main gate line 1.4 are arranged in the back-to-back
Three cut-off rule two sides, between the two away from 0.2mm;5th main gate line 1.5 and the 6th main gate line 1.6 are arranged in the 5th back-to-back
Cut-off rule two sides, between the two away from 0.2mm;
The monocrystalline imbrication cell piece back side is equipped with six electrodes, including first electrode 2.1, second electrode 2.2, third electrode
2.3, the 4th electrode 2.4, the 5th electrode 2.5 and the 6th electrode 2.6, the first electrode 2.1 and the 6th electrode 2.6 are respectively set
In the both sides of the edge at the monocrystalline imbrication cell piece back side, the second electrode 2.2 and third electrode 2.3 are arranged in Article 2 back-to-back
Cut-off rule two sides, between the two away from 0.2mm;4th electrode 2.4 and the 5th electrode 2.5 are arranged in Article 4 cut-off rule back-to-back
Two sides, between the two away from 0.2mm.
The both ends of the module backside are equipped with Split type connecting box.
Embodiment 2:
Referring to Fig. 1-Figure 12, the utility model relates to a kind of unified appearance and high reliability solar cell module,
It includes the monocrystalline stack arrays being arranged between face glass and back side backboard, and monocrystalline stack arrays include symmetrical two
A region, i.e. first area 5 and the second area 6 that 5 side of first area is arranged in, first area 5 include from top to bottom successively
Two string right angle battery strings, two string chamfering battery strings and the two string right angle battery strings being arranged, i.e., two string chamfering battery strings are upper and lower two
Between string right angle battery strings;It is equipped with the first busbar 7 between the second area 6 and first area 5 to be attached, and symmetrical
The edge of setting, first area 5 and second area 6 is respectively set busbar and right angle battery strings and chamfering battery strings is carried out parallel connection
Connection;The second busbar 8 is equipped between two string chamfering battery strings of the first area 5 to be attached, the second area 6
Third busbar 9 is equipped between two string chamfering battery strings to be attached, and is set between second busbar 8 and third busbar 9
The 4th busbar 10 is equipped with, the two of the two string chamfering battery strings middle positions up and down of the monocrystalline stack arrays on component backboard
End is respectively equipped with punching, the both ends point of one end of second busbar 8, one end of third busbar 9 and the 4th busbar 10
It is not drawn in the position of backboard punching;Second busbar 8 is connect with the busbar at 5 edge of first area, and the third is converged
Stream item 9 is connect with the busbar at 6 edge of second area, and the 4th busbar 10 and the first busbar 7 are attached.
Right angle battery strings are welded by several right angle cell pieces 3, chamfering battery strings welded by several chamfering cell pieces 4 and
Overlapping widths at, adjacent cell piece are 1.0mm, right angle cell piece 3 and chamfering cell piece 4 cut by monocrystalline imbrication cell piece and
At the every monocrystalline imbrication cell piece is equipped with five cut-off rules, monocrystalline imbrication cell piece according to the cutting of all six equal parts
Front is equipped with six roots of sensation main gate line, including the first main gate line 1.1, the second main gate line 1.2, third main gate line 1.3, the 4th main gate line
1.4, the 5th main gate line 1.5 and the 6th main gate line 1.6, first main gate line 1.1 and the second main gate line 1.2 are arranged in back-to-back
First cut-off rule two sides, between the two away from 0.6mm;The third main gate line 1.3 and the 4th main gate line 1.4 are arranged in the back-to-back
Three cut-off rule two sides, between the two away from 0.6mm;5th main gate line 1.5 and the 6th main gate line 1.6 are arranged in the 5th back-to-back
Cut-off rule two sides, between the two away from 0.6mm;
The monocrystalline imbrication cell piece back side is equipped with six electrodes, including first electrode 2.1, second electrode 2.2, third electrode
2.3, the 4th electrode 2.4, the 5th electrode 2.5 and the 6th electrode 2.6, the first electrode 2.1 and the 6th electrode 2.6 are respectively set
In the both sides of the edge at the monocrystalline imbrication cell piece back side, the second electrode 2.2 and third electrode 2.3 are arranged in Article 2 back-to-back
Cut-off rule two sides, between the two away from 0.6mm;4th electrode 2.4 and the 5th electrode 2.5 are arranged in Article 4 cut-off rule back-to-back
Two sides, between the two away from 0.6mm.
Electrode interconnection point 13, the interconnection point are reserved in middle position respectively in the back side both ends of cell piece after each cutting
Between 13 by conductive tape, apply tin copper strips or other conductive materials and interconnected, in every string battery strings every 10 small pieces into
The interconnection of row cell piece.
The both ends of the module backside are equipped with Split type connecting box.
Embodiment 3:
Referring to Fig. 1-Figure 12, the utility model relates to a kind of unified appearance and high reliability solar cell module,
It includes the monocrystalline stack arrays being arranged between face glass and back side backboard, and monocrystalline stack arrays include symmetrical two
A region, i.e. first area 5 and the second area 6 that 5 side of first area is arranged in, first area 5 include from top to bottom successively
Two string right angle battery strings, two string chamfering battery strings and the two string right angle battery strings being arranged, i.e., two string chamfering battery strings are upper and lower two
Between string right angle battery strings;It is equipped with the first busbar 7 between the second area 6 and first area 5 to be attached, and symmetrical
The edge of setting, first area 5 and second area 6 is respectively set busbar and right angle battery strings and chamfering battery strings is carried out parallel connection
Connection;The second busbar 8 is equipped between two string chamfering battery strings of the first area 5 to be attached, the second area 6
Third busbar 9 is equipped between two string chamfering battery strings to be attached, and is set between second busbar 8 and third busbar 9
The 4th busbar 10 is equipped with, the two of the two string chamfering battery strings middle positions up and down of the monocrystalline stack arrays on component backboard
End is respectively equipped with punching, the both ends point of one end of second busbar 8, one end of third busbar 9 and the 4th busbar 10
It is not drawn in the position of backboard punching;Second busbar 8 is connect with the busbar at 5 edge of first area, and the third is converged
Stream item 9 is connect with the busbar at 6 edge of second area, and the 4th busbar 10 and the first busbar 7 are attached.
Right angle battery strings are welded by several right angle cell pieces 3, chamfering battery strings welded by several chamfering cell pieces 4 and
Overlapping widths at, adjacent cell piece are 2mm, right angle cell piece 3 and chamfering cell piece 4 cut by monocrystalline imbrication cell piece and
At the every monocrystalline imbrication cell piece is equipped with five cut-off rules, monocrystalline imbrication cell piece according to the cutting of all six equal parts
Front is equipped with six roots of sensation main gate line, including the first main gate line 1.1, the second main gate line 1.2, third main gate line 1.3, the 4th main gate line
1.4, the 5th main gate line 1.5 and the 6th main gate line 1.6, first main gate line 1.1 and the second main gate line 1.2 are arranged in back-to-back
First cut-off rule two sides, between the two away from 1mm;The third main gate line 1.3 and the 4th main gate line 1.4 are arranged in third back-to-back
Cut-off rule two sides, between the two away from 1mm;5th main gate line 1.5 and the 6th main gate line 1.6 are arranged in Article 5 point back-to-back
Secant two sides, between the two away from 1mm;
The monocrystalline imbrication cell piece back side is equipped with six electrodes, including first electrode 2.1, second electrode 2.2, third electrode
2.3, the 4th electrode 2.4, the 5th electrode 2.5 and the 6th electrode 2.6, the first electrode 2.1 and the 6th electrode 2.6 are respectively set
In the both sides of the edge at the monocrystalline imbrication cell piece back side, the second electrode 2.2 and third electrode 2.3 are arranged in Article 2 back-to-back
Cut-off rule two sides, between the two away from 1mm;4th electrode 2.4 and the 5th electrode 2.5 are arranged in Article 4 cut-off rule two back-to-back
Side, between the two away from 1mm.
Electrode interconnection point 13, the interconnection point are reserved in middle position respectively in the back side both ends of cell piece after each cutting
It is interconnected between 13 by conductive tape, painting tin copper strips or other conductive materials, is carried out in every string battery strings every 6 small pieces
Cell piece interconnection.
The both ends of the module backside are equipped with Split type connecting box.
A kind of preparation method of unified appearance and the solar cell module of high reliability, comprising the following steps:
The monocrystalline imbrication cell piece is equipped with five cut-off rules, monocrystalline imbrication cell piece according to the cutting of all six equal parts
Front is equipped with six roots of sensation main gate line, including the first main gate line 1.1, the second main gate line 1.2, third main gate line 1.3, the 4th main gate line
1.4, the 5th main gate line 1.5 and the 6th main gate line 1.6, first main gate line 1.1 and the second main gate line 1.2 are arranged in back-to-back
First cut-off rule two sides, between the two away from 0.2-1mm;The third main gate line 1.3 and the 4th main gate line 1.4 are arranged in back-to-back
Article 3 cut-off rule two sides, between the two away from 0.2-1mm;5th main gate line 1.5 and the 6th main gate line 1.6 are arranged in back-to-back
Article 5 cut-off rule two sides, between the two away from 0.2-1mm;
The monocrystalline imbrication cell piece back side is equipped with six electrodes, including first electrode 2.1, second electrode 2.2, third electrode
2.3, the 4th electrode 2.4, the 5th electrode 2.5 and the 6th electrode 2.6, the first electrode 2.1 and the 6th electrode 2.6 are respectively set
In the both sides of the edge at the monocrystalline imbrication cell piece back side, the second electrode 2.2 and third electrode 2.3 are arranged in Article 2 back-to-back
Cut-off rule two sides, between the two away from 0.2-1mm;4th electrode 2.4 and the 5th electrode 2.5 are arranged in Article 4 segmentation back-to-back
Line two sides, between the two away from 0.2-1mm;
Therefore the electrode at the positive main gate line of integral battery piece and the back side is symmetric, and simplifies and optimization cell piece prints
Brush, test and slicing process.
S2: being cut to six for cell piece one,
Every single crystal battery piece is cut into six, obtains the chamfering cell piece 4 and intermediate four right angle electricity of the left and right sides
Pond piece 3;Electrode interconnection point 13 is reserved in middle position respectively in the back side both ends of each small pieces.
S3: by welding of battery film at battery strings,
By after cutting right angle cell piece 3 and chamfering cell piece 4 stitch welding is connected into right angle battery strings and chamfering battery respectively
String, the overlapping widths of adjacent cell piece are 0.5-2mm, and battery string length depends on the quantity of cell piece.
S4: by battery strings and edge welding welding bunchiness
Welding stress is reduced using the edge welding band of punch structure, the edge welding band of punch structure includes single-orifice type edge welding
Band, diapsid edge welding band and long pass edge welding band etc., the width of the edge welding band are 5-20mm, the right angle electricity
Bunchiness is welded with punch structure welding respectively in pond string, chamfering battery strings both ends.
S5: battery strings typesetting lamination,
Eight string right angle battery strings and four string chamfering battery strings are formed into a component, including symmetrical two regions,
I.e. first area 5 and the second area 6 that 5 side of first area is arranged in, first area 5 include two set gradually from top to bottom
String right angle battery strings, two string chamfering battery strings and two string right angle battery strings, i.e., two string chamfering battery strings are electric at upper and lower two string right angle
Between the string of pond;It is equipped with the first busbar 7 between the second area 6 and first area 5 to be attached, and is symmetrical arranged, the
One region 5 and the edge of second area 6 are respectively set busbar and are connected in parallel right angle battery strings and chamfering battery strings;Institute
It states and is attached between two string chamfering battery strings of first area 5 equipped with the second busbar 8, two strings of the second area 6 fall
It is equipped with third busbar 9 between the battery strings of angle to be attached, the is provided between second busbar 8 and third busbar 9
Four busbars 10, second busbar 8 are connect with the busbar at 5 edge of first area, the third busbar 9 and the secondth area
The busbar at 6 edge of domain connects, and the 4th busbar 10 and the first busbar 7 are attached.
S6: the rear electrode interconnection point 13 between battery strings is interconnected,
Rear electrode interconnection point 13 between adjacent battery strings and battery strings by conductive tape, apply tin copper strips or its
He interconnects conductive material, and independent every string battery is formed entirety, realize component plateization output, reduce crack or
Independent every string battery is formed entirety by sliver bring power loss risk, and the cell piece quantity of every string battery strings interconnection is
N, every string cell piece quantity subtract 2 as M, 1≤N≤M.
S7: component package process,
The two of the two string chamfering battery strings middle positions up and down of first area 5 and second area 6 on module backside backboard
End is respectively equipped with punching, the both ends point of one end of second busbar 8, one end of third busbar 9 and the 4th busbar 10
It is not drawn in the position of backboard punching.
S8: connection terminal box,
The design of terminal box fission is located at component both ends, convenient for saving length of cable.
The above is only the specific application examples of the utility model, do not constitute any limit to the protection scope of the utility model
System.Any technical scheme formed by adopting equivalent transformation or equivalent replacement, all fall within the utility model rights protection scope it
It is interior.