CN208790934U - Continuous automatic wire rod pay off rack - Google Patents
Continuous automatic wire rod pay off rack Download PDFInfo
- Publication number
- CN208790934U CN208790934U CN201821131125.8U CN201821131125U CN208790934U CN 208790934 U CN208790934 U CN 208790934U CN 201821131125 U CN201821131125 U CN 201821131125U CN 208790934 U CN208790934 U CN 208790934U
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- China
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- wire
- barrow
- wire rod
- unwrapping
- sleave
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Abstract
The utility model belongs to the technical field of wirerope actinobacillus device, it is particularly related to a kind of continuous automatic wire rod pay off rack, including unwrapping wire area and dark zone, so that wire rod carries out continuous automatic unwrapping wire, first wire barrow in unwrapping wire area is in setting-out work state, the head end for carrying out the tail end and dark zone the second wire barrow wire rod of the first wire barrow wire rod is subjected to, guarantee the continuity of wire rod unwrapping wire, when the first wire barrow unwrapping wire finishes, first wire barrow is transferred to wire rod library by electromagnetic plate crane wears wire rod, second wire barrow of dark zone enters unwrapping wire area unwrapping wire, the first wire barrow of wire rod has been put on by the position for being placed into the first wire barrow of former dark zone of driving a vehicle, it runs so forth, to guarantee the coherence and continuity of wire rod unwrapping wire, improve production efficiency, employee is easy to operate and safe, reduce labo r usage, this During external wire rod unwrapping wire straightening, it is equipped with protection mechanism, detects wire quality and unwrapping wire situation immediately, improves wirerope product quality.
Description
Technical field
The utility model belongs to the technical field of wirerope actinobacillus device, and in particular to for a kind of continuous automatic wire rod unwrapping wire
Frame.
Background technique
Wirerope industry is because of material properties reason, and the problem big there are material transfer weight in applied in manufacturing process of pretreatment is existing
Some wirerope wire rods are by wire barrow and the straightening of wire drawing ride and carry out machining process, after wire barrow unwrapping wire, need
Want manual control driving distancing wire barrow, then call in another wire barrow unwrapping wire, after wire rod unwrapping wire again in transmission process by plus
Work processing forms wirerope product, and direction when due to being limited to the packaging structure of wire rod into web-like and having unwrapping wire requires, and disk
The good stress of stiffness by itself is big, causes to shift difficult problem in actual production and occurs, and it is different that when unwrapping wire is easy random line, wire surface
Stop the case where line etc. seriously affects production efficiency and product quality when often abrasion, welding operation frequently to occur, furthermore in unwrapping wire mistake
If finding these wire rod quality such as random line, failure welding, fracture of wire, overproof, the wire surface inordinate wear of diameter not in time in journey
When problem, wirerope product quality is seriously affected.
Therefore a kind of continuous automatic wire rod pay off rack is urgently developed, so that production efficiency is improved, reduction labo r usage, immediately
Wire quality and unwrapping wire situation are detected, wirerope product quality is improved.
Utility model content
The purpose of the utility model is to overcome deficiencies in the prior art, to provide a kind of continuous automatic wire rod unwrapping wire
Frame.
Technical solution adopted in the utility model is: a kind of continuous automatic wire rod pay off rack, including two parallel orbits,
Frame on parallel orbit and the gantry vertical with track, can unwrapping wire area and dark zone, the unwrapping wire area and dark zone are equipped with edge
The magnechuck crane that gantry moves horizontally, the unwrapping wire area is equipped with the first wire barrow, and the first wire barrow is inhaled by electromagnetism
It folds heavy-duty machine to move along track, the dark zone is equipped with the second wire barrow, and the second wire barrow passes through magnechuck crane edge
Track is mobile, and the magnechuck crane is controlled by PLC controller；
L-type sleave fender bracket is equipped on first, second wire barrow, sleave fender bracket is equipped with sleave protection sensing
Device, the sleave protection sensor are electrically connected with PLC controller；
The wire rod pay off rack further includes protection mechanism, and the protection mechanism is located at wire rod steel cord front end take-up direction
On, including c-type pivoted arm ontology is equipped with magnetic flux transducer at the c-type pivoted arm upper wall outlet hole, and the c-type pivoted arm lower wall is set
There is displacement sensor, the magnetic flux transducer is connected with PLC controller with displacement sensor.
Preferably, first wire barrow is connected in unwrapping wire stage wire rod tail end with the second unwrapping wire vehicle head end, described
After the wire rod unwrapping wire of first wire barrow, the sleave of the second wire barrow of triggering protects sensor, and the sleave protects sensor
Signal is passed into PLC controller, the PLC controller control magnechuck crane makes the first wire barrow be transferred from unwrapping wire
Area, stocks up into wire rod library, and the second wire barrow of the dark zone enters unwrapping wire area.
Preferably, the sleave fender bracket includes the movable plate for being hinged on wire barrow upper beam, and the movable plate bottom end is under
Beam is affixed, and movable plate bottom plate can be touched in wire rod head end transmission process, and the movable plate is rotated by rotation axis so that wire rod head
End is fed forward by wire barrow underbeam.
Preferably, the sleave fender bracket is equipped with sleave and protects sensor, and the sleave protection sensor is located at unwrapping wire
The hinged place of vehicle upper beam and sleave fender bracket, the sleave protection sensor is torque sensor.
Preferably, the bad signal of wire rod quality can be passed to PLC controller by the magnetic flux transducer of the protection mechanism,
And the parking of wire drawing ride and alarm failure information are controlled by the PLC controller.
Preferably, the displacement sensor of the protection mechanism judges whether wire rod goes out by detecting c-type pivoted arm rotational angle
Now random line, and wire drawing ride is controlled by PLC controller and is stopped in emergency.
The beneficial effects of the utility model are: the present invention is equipped with unwrapping wire area and dark zone, so that wire rod carries out continuously
Automatic unwrapping wire, first wire barrow in unwrapping wire area carry out tail end and the dark zone of the first wire barrow wire rod in setting-out work state
The head end of second wire barrow wire rod is subjected to, and guarantees the continuity of wire rod unwrapping wire, when the first wire barrow unwrapping wire finishes,
First wire barrow is transferred to wire rod library by electromagnetic plate crane wears wire rod, and the second wire barrow of dark zone enters unwrapping wire area and put
Line has been put on the first wire barrow of wire rod by the position for being placed into the first wire barrow of former dark zone of driving a vehicle, has and so on been transported
Row improves production efficiency to guarantee the coherence and continuity of wire rod unwrapping wire, and employee is easy to operate and safe, reduces artificial
Dosage.
In addition, protection mechanism is equipped with, when wire rod wire rod welds during straightening of the wire rod wire barrow to wire drawing ride
It can be detected and be transmitted a signal to by the magnetic flux transducer on protection mechanism when the problems such as connecing bad, fracture of wire, overproof diameter
The parking of wire drawing ride and alarm failure information is immediately controlled in PLC controller, PLC controller, and the c-type pivoted arm bottom of protection mechanism is set
There is displacement sensor, when random line occurs in unwrapping wire wire rod, will drive the rotation of c-type pivoted arm, displacement sensor is examined when c-type pivoted arm rotates
When measuring rotational angle and changing more than setting value, signal is passed into PLC controller, PLC controller controls wire drawing ride
It stops in emergency, avoids the occurrence of equipment damage, effective protection equipment reduces maintenance cost, detects wire quality and unwrapping wire feelings immediately
Condition improves wirerope product quality.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is the structural schematic diagram that the utility model protects structure；
Fig. 3 is the structural schematic diagram of the first wire barrow in Fig. 1.
Specific embodiment
Continuous automatic wire rod pay off rack described in the utility model is further explained below with reference to specific embodiment
It states, to help those skilled in the art to have more complete, accurate and deep reason to inventive concept of the invention, technical solution
Solution.
Embodiment 1
As shown in Figure 1-Figure 3, a kind of continuous automatic wire rod pay off rack, including two parallel orbits 4, frame is in parallel orbit 4
The upper and gantry vertical with track, can unwrapping wire area 10 and dark zone 9, unwrapping wire area 10 and dark zone 9 are equipped with and move along gantry level
Dynamic magnechuck crane 3, unwrapping wire area 10 is equipped with the first wire barrow 2, and the first wire barrow 2 passes through magnechuck crane 3
It is moved along track 4, dark zone 9 is equipped with the second wire barrow 1, and the second wire barrow 1 is moved by magnechuck crane 3 along track 4
Dynamic, magnechuck crane 3 is controlled by PLC controller；
L-type sleave fender bracket 23 is equipped on first, second wire barrow, sleave fender bracket 23 is equipped with sleave protection and passes
Sensor, sleave protection sensor are electrically connected with PLC controller；
Wire rod pay off rack further includes protection mechanism 5, and protection mechanism 5 is located on the take-up direction of wire rod steel cord front end, including C
Type pivoted arm ontology, magnetic flux transducer 6 is equipped at 51 outlet hole of c-type pivoted arm upper wall, and c-type pivoted arm lower wall 52 is equipped with displacement sensor
7, magnetic flux transducer 6 is connected with PLC controller with displacement sensor 7.
First wire barrow 2 is connected in unwrapping wire stage wire rod tail end with 1 head end of the second wire barrow, the first wire barrow 2
After 8 unwrapping wire of disk, the sleave of the second wire barrow 2 of triggering protects sensor 24, and sleave protection sensor 24 transmits signal
To PLC controller, PLC controller control magnechuck crane 3 makes the first wire barrow 2 be transferred from unwrapping wire area 10, into wire rod
Second wire barrow 3 of library stock, dark zone 9 enters unwrapping wire area 10.
Sleave fender bracket 23 includes the movable plate for being hinged on wire barrow upper beam 21, and movable plate bottom end is affixed with underbeam 22, disk
Movable plate bottom plate can be touched in 8 head end transmission process of item, movable plate is rotated by rotation axis so that 8 head end of wire rod passes through wire barrow
Underbeam is fed forward, to guarantee during 8 unwrapping wire of wire rod that one encloses and successively puts forward.
Sleave fender bracket 23 is equipped with sleave and protects sensor 24, and sleave protection sensor 24 is located at wire barrow upper beam 21
With the hinged place of sleave fender bracket, it is torque sensor that sleave, which protects sensor 24,.
The bad signal of 8 mass of wire rod can be passed to PLC controller by the magnetic flux transducer 6 of protection mechanism 5, and be passed through
The PLC controller control wire drawing ride parking and alarm failure information, when failure welding, fracture of wire, diameter occurs in wire rod wire rod
When the problems such as overproof, the detection signal of magnetic flux transducer will change, and when detected value is not in setting range, PLC is sensed
Device controls the parking of wire drawing ride and alarm failure information.
The displacement sensor 7 of protection mechanism 5 judges whether wire rod random line occurs by detecting c-type pivoted arm rotational angle, and
Wire drawing ride is controlled by PLC controller to stop in emergency, and when occurring random line during wire rod unwrapping wire, will drive the rotation of c-type pivoted arm
Turn, when displacement sensor detects that rotational angle is changed more than setting range when c-type pivoted arm rotates, can be controlled by PLC
Device control wire drawing ride stops in emergency, and avoids the occurrence of equipment damage.
The working principle of the present embodiment: the present embodiment continuously putting by automatic wire rod pay off rack, first wire barrow in unwrapping wire area
When line working condition, the tail end of the first wire barrow wire rod and the head end of dark zone the second wire barrow wire rod are subjected to,
When the first wire barrow unwrapping wire finishes, the wire rod under tension of the second wire barrow, sleave fender bracket hinged place generates torsional forces, touching
It sends out sleave and protects sensor, sleave protects sensor that signal is passed to PLC controller, and PLC controller controls electromagnetic disc lifting
First wire barrow is transferred to wire rod library by machine wears wire rod, and the second wire barrow of dark zone enters unwrapping wire area and carries out unwrapping wire, worn
First wire barrow of good wire rod is placed into the position of the first wire barrow of former dark zone by electromagnetic plate crane, and so on transports
Row improves production efficiency to guarantee the coherence and continuity of wire rod unwrapping wire.
For the ordinary skill in the art, specific embodiment has only carried out exemplary retouch to the utility model
It states, it is clear that the utility model specific implementation is not subject to the restrictions described above, as long as using the method concept of the utility model
The improvement of the various unsubstantialities carried out with technical solution, or the not improved conception and technical scheme by the utility model are direct
Applied to other occasions, it both is within the protection scope of the present invention.
Claims (6)
1. a kind of continuous automatic wire rod pay off rack, it is characterised in that: including two parallel orbits, frame is on parallel orbit and and rail
The vertical gantry in road, can unwrapping wire area and dark zone, the unwrapping wire area and dark zone are equipped with inhales along the electromagnetism that gantry moves horizontally
Heavy-duty machine is folded, the unwrapping wire area is equipped with the first wire barrow, and the first wire barrow is moved by magnechuck crane along track, institute
Dark zone is stated equipped with the second wire barrow, and the second wire barrow is moved by magnechuck crane along track, the magnechuck
Crane is controlled by PLC controller；
L-type sleave fender bracket is equipped on first, second wire barrow, sleave fender bracket is equipped with sleave and protects sensor,
The sleave protection sensor is electrically connected with PLC controller；
The wire rod pay off rack further includes protection mechanism, and the protection mechanism is located on the take-up direction of wire rod steel cord front end, packet
C-type pivoted arm ontology is included, magnetic flux transducer is equipped at the c-type pivoted arm upper wall outlet hole, the c-type pivoted arm lower wall is equipped with displacement
Sensor, the magnetic flux transducer are connected with PLC controller with displacement sensor.
2. continuous automatic wire rod pay off rack according to claim 1, it is characterised in that: first wire barrow is in unwrapping wire rank
Section wire rod tail end is connected with the second unwrapping wire vehicle head end, and after the wire rod unwrapping wire of first wire barrow, triggering second is put
The sleave of line vehicle protects sensor, and signal is passed to PLC controller, the PLC controller control by the sleave protection sensor
Magnechuck crane processed makes the first wire barrow be transferred from unwrapping wire area, stocks up into wire rod library, the second unwrapping wire of the dark zone
Vehicle enters unwrapping wire area.
3. continuous automatic wire rod pay off rack according to claim 1, it is characterised in that: the sleave fender bracket includes hinged
In the movable plate of wire barrow upper beam, the movable plate bottom end is affixed with underbeam, can touch movable plate in wire rod head end transmission process
Bottom plate, the movable plate are rotated by rotation axis so that wire rod head end is fed forward by wire barrow underbeam.
4. continuous automatic wire rod pay off rack according to claim 1 or 3, it is characterised in that: set on the sleave fender bracket
There is sleave to protect sensor, the sleave protection sensor is located at the hinged place of wire barrow upper beam Yu sleave fender bracket, the unrest
Silk protection sensor is torque sensor.
5. continuous automatic wire rod pay off rack according to claim 1, it is characterised in that: the magnetic flux of the protection mechanism passes
The bad signal of wire rod quality can be passed to PLC controller by sensor, and control the parking of wire drawing ride simultaneously by the PLC controller
Alarm failure information.
6. continuous automatic wire rod pay off rack according to claim 1, it is characterised in that: the displacement sensing of the protection mechanism
Device judges whether wire rod random line occurs by detecting c-type pivoted arm rotational angle, and urgent by PLC controller control wire drawing ride
Parking.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821131125.8U CN208790934U (en) | 2018-07-17 | 2018-07-17 | Continuous automatic wire rod pay off rack |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821131125.8U CN208790934U (en) | 2018-07-17 | 2018-07-17 | Continuous automatic wire rod pay off rack |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208790934U true CN208790934U (en) | 2019-04-26 |
Family
ID=66202563
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821131125.8U Active CN208790934U (en) | 2018-07-17 | 2018-07-17 | Continuous automatic wire rod pay off rack |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208790934U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109052046A (en) * | 2018-07-17 | 2018-12-21 | 河南巨力钢丝绳制造有限公司 | Continuous automatic wire rod pay off rack |
-
2018
- 2018-07-17 CN CN201821131125.8U patent/CN208790934U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109052046A (en) * | 2018-07-17 | 2018-12-21 | 河南巨力钢丝绳制造有限公司 | Continuous automatic wire rod pay off rack |
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