CN208789102U - A kind of automotive interior material increasing gas equipment complex - Google Patents
A kind of automotive interior material increasing gas equipment complex Download PDFInfo
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- CN208789102U CN208789102U CN201821425155.XU CN201821425155U CN208789102U CN 208789102 U CN208789102 U CN 208789102U CN 201821425155 U CN201821425155 U CN 201821425155U CN 208789102 U CN208789102 U CN 208789102U
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- gas heat
- heat pipe
- gas
- aspiration channel
- cylinder
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Abstract
The utility model discloses a kind of automotive interior materials to increase gas equipment complex, including rack, pressure roller, gas heat engine structure；Pressure roller in the rotatable setting rack of two pressure rollers, is driven by a motor rotation, between two pressure rollers for for so that PVC leather and XPE Material cladding compound working position；Gas heat engine structure includes gas heat pipe, aspiration channel, suction ventilator, electric heater；Aspiration channel is connected to the inlet channel of gas heat pipe, and aspiration channel is also connected to suction ventilator；Electric heater is arranged between aspiration channel and gas heat pipe, heats to wind；Gas heat pipe, air outlet is towards compound working position.
Description
Technical field
The utility model relates to automotive interior material process equipments, and in particular to a kind of automotive interior material increases that gas is compound to be set
It is standby.
Background technique
Automotive interior material is primarily referred to as material for automobile cushions etc., this general material is compound by XPE material and PVC leather
It forms, in the prior art, the equipment for executing this work is referred to as fuse machine compounding machine, its structure includes hot melt compounding machine,
Heating compounding machine includes two pressure rollers, is to carrying out compound compound work between XPE material and PVC leather between two pressure rollers
Position, is equipped with electric heater above compound working position, and electric heater has the electrothermal tube towards compound working position of leakage；It is compound heating
Machine is used to convey PVC leather and the side of conveying XPE material was all equipped with roller arrangement, due to the front end of PVC leather and XPE material
It is pull towards compound working position, and persistently generates pulling force under the rotation of pressure roller, crosses roller arrangement in process to PVC leather and XPE material
Material is supported；In XPE material toward being also successively arranged gluing machine to XPE coating hot-melt adhesive on the path of hot melt compounding machine.
And it is of the existing technology the disadvantage is that: (1) a large amount of heat is used in the recombination process of XPE material and PVC leather
Melten gel, so that production cost is relatively high；(2) fire incident is easily caused, a production plant will use at least three in average 1 year and go out
Firearm causes XPE material to heating equipment and PVC leather is on fire puts out a fire, and the reason of this problem occur is to break
Electric situation (may be to have a power failure, it may be possible to which short circuit causes to trip), the pressure roller of composite structure stops operating, although electric heater breaks at this time
Electricity, but still high temperature is kept, pressure roller stops operating, i.e., heats to XPE material and PVC leather with a part always, will
Cause XPE material and PVC leather on fire.
Utility model content
The utility model aim is to provide a kind of automotive interior material increasing gas equipment complex, be not required to during heating
It is at low cost to use hot melt adhesive, and solves the problems, such as inflammable.
To achieve the goals above, the technical solution that the utility model is taken is as follows:
A kind of automotive interior material increasing gas equipment complex, including rack, pressure roller, gas heat engine structure；
Pressure roller in the rotatable setting rack of two pressure rollers, is driven by a motor rotation, between two pressure rollers for for so that
The compound working position of PVC leather and XPE Material cladding；
Gas heat engine structure includes gas heat pipe, aspiration channel, suction ventilator, electric heater；
Aspiration channel is connected to the inlet channel of gas heat pipe, and aspiration channel is also connected to suction ventilator；
Electric heater is arranged between aspiration channel and gas heat pipe, heats to wind；
Gas heat pipe, air outlet is towards compound working position.
As a kind of optimal technical scheme, hollow in the middle part of gas heat pipe is inlet channel identical as its axial direction, in gas heat pipe wall
Have several along the axial equally distributed outlet passageway of gas heat pipe, is equipped at the top of inlet channel and several uniformly axially distinguishes hole
Respectively as the entrance of outlet passageway, outlet passageway bottom is equipped with outlet, and the outlet of outlet passageway is the air outlet of gas heat pipe,
The convergence of outlet passageway lower part.
As a kind of optimal technical scheme, gas heat pipe is located above compound working position, and rack is equipped with cylinder, cylinder and gas
Heat pipe connection；When not powering off, cylinder elongation, when power-off, cylinder is shunk.
The utility model compared with prior art, has the advantages that
It is heated using gas heat pipe, the convergence of gas heat pipe lower part, so that outlet passageway lower part is restrained, gas outlet is smaller, and
Outlet passageway makes gas boosting, and outlet speed is fast, and such structure is similar to and swashs to realize a purpose for heating
Light only heats the region of XPE material very little, and the surface melting of XPE material zonule is realized XPE material and PVC skin
Leather it is compound, while it is compound after product it is cooling after not fold, it is indeformable.
And it is compound using heating equipment in traditional technology, since the heating surface (area) (HS of heating equipment is big, belong to face heating, therefore
Its temperature is too high to will lead to the deformation of entire surface so that when XPE material surface melts, and the last compound product come out cannot make
With, thus traditional heating equipment temperature will not Mrs it is high, XPE material cannot be made to melt, also just had to using hot melt adhesive.
It is heated using the gas heat engine structure in the present embodiment, due to stopping working once power-off blower, hot wind is quickly
With regard to stopping conveying, therefore it compares the cooling with electric heating melting faster, therefore safer compared to traditional technology electric heating melting.Together
When, due to the hot gas heating that gas heat engine structure uses, its hot gas is sprayed to XPE material by air pressure, therefore the air outlet of gas heat pipe and multiple
The distance between electric heating melting mechanism and compound working position can be distal to by closing the distance between working position, and therefore, gas heat engine structure is compared
The prior art is safer.Meanwhile it is upward to power off cylinder band heat pipe of taking offence.In conclusion the present embodiment is compared with the prior art, more
The safety added is not easy on fire.
Detailed description of the invention
Fig. 1 is the side view of the utility model；
Fig. 2 is the front view of the utility model；
Fig. 3 is the cross-sectional view of gas heat pipe.
Wherein, appended drawing reference is as follows: 10- rack, 20- pressure roller, 30- gas heat pipe, 301- inlet channel, 302- outlet
Channel, the entrance of 303- outlet passageway, the outlet of 304- outlet passageway, 40- aspiration channel, 50- cylinder, 60- connection frame, 70- electricity
Heater.
Specific embodiment
The technical solution of the utility model is clearly and completely described below in conjunction with attached drawing, it is clear that described
Embodiment is the utility model a part of the embodiment, instead of all the embodiments.Based on the embodiments of the present invention, originally
Field those of ordinary skill every other embodiment obtained without making creative work belongs to practical
Novel protected range.
It is in the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", " perpendicular
Directly ", the orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" is to be based on the orientation or positional relationship shown in the drawings, and is only
For ease of description the utility model and simplify description, rather than the device or element of indication or suggestion meaning must have it is specific
Orientation, be constructed and operated in a specific orientation, therefore should not be understood as limiting the present invention.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " is pacified
Dress ", " connected ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integrally
Connection；It can be mechanical connection, be also possible to be electrically connected；Can be directly connected, can also indirectly connected through an intermediary,
It can be the connection inside two elements.For the ordinary skill in the art, above-mentioned art can be understood with concrete condition
The concrete meaning of language in the present invention.
Embodiment
A kind of automotive interior material increasing gas equipment complex, two sides were equipped with roller arrangement and reel, and cooperated realization with them
To the compound of PVC leather XPE material.For the PVC leather and XPE material for being rolled into cylinder on reel, front end was pulled through roller dress
Postpone be admitted to increase gas equipment complex so that PVC leather and XPE material carry out being bonded under the action of high-temperature gas it is compound.
Increasing gas equipment complex includes rack 10, pressure roller 20, gas heat engine structure, and the pressure roller 20 is rotatably disposed in rack 10
On, and rotate driven by the motor, it is that compound answer is carried out to PVC leather and XPE material between two pressure rollers 20
Working position is closed, pressure roller 20 drives the displacement of PVC leather and XPE material, also realizes and PVC leather and XPE compression fit together.
This part is to belong to the prior art, existing for carrying out also having on compound hot melt compounding machine to XPE material and PVC leather
This standby structure.According in the present embodiment, since pressure roller 20, gas heat engine structure are all disposed in rack 10, it is contemplated that pressure roller 20 is gentle
Heat engine structure is provided with high and low fall, and therefore, the different high and low positions that the present embodiment is installed according to all parts divide rack 10
For one layer of rack, two layers of rack, three layers of rack from top to bottom.Pressure roller 20 is rotatably mounted in one layer of rack, by motor band
Dynamic rotation.
It is worth illustrating, with gas heat engine structure come instead of electric heating melting mechanism in the prior art in the present embodiment.
The gas heat engine structure includes gas heat pipe 30, electric heater 70, aspiration channel 40, suction ventilator.
Gas heat pipe 30 is arranged above compound working position, and the axial direction of gas heat pipe 30 is identical as the axial direction of pressure roller 20.
The both ends of gas heat pipe 30 are that air inlet front end is connected to aspiration channel 40 respectively, both ends and aspiration channel 40 in gas heat pipe 30
Between junction be equipped with heater, for aspiration channel 40 be sent into gas heat pipe 30 wind heat.
Aspiration channel 40 is the structure of tee tube, and one of port is air inlet, other two port is air outlet；Air draught
Mouth with suction ventilator for connecting, and air outlet is connected to two air inlet front ends of gas heat pipe 30 respectively, and suction ventilator air draught passes through wind
Tee tube is sent to the both ends of gas heat pipe 30.Aspiration channel 40 is preferably hose, has elastic elongation condition, and aspiration channel 40 is arranged three
Layer rack on, set-up mode can be common placement, as long as three layers of rack is enabled to be supported i.e. part of it
Can, it is also possible to for part of it being fixed in three layers of rack by clip.
It further include being able to drive 30 position of gas heat pipe mobile cylinder 50, adjustment occur in vertical direction in the present embodiment
The distance between gas heat pipe 30 and compound working position.
Specifically, cylinder 50 is located at 30 top of gas heat pipe, and the piston of cylinder 50 is fixedly connected with three layers of rack, cylinder 50
50 bottoms of cylinder be equipped with connection frame 60, connection frame 60 is connect with gas heat pipe 30, then specifically, 50, cylinder are placed on two layers
In rack so that routine apart from when, two layers of rack are for a long time supported 50, cylinder；Gas heat pipe 30 and compound work
When the conventional distance between position, as holding normal power-up, cylinder 50 is the state of elongation at this time；Two layers of rack are equipped with guiding
Hole, the connection frame 60 of 50 bottom of cylinder connection is pierced by from the pilot hole of two layers of rack to be connect with gas heat pipe 30 afterwards.
In the present embodiment, cylinder 50 is in work, piston elongation state in ventilation；When power is off, cylinder 50 no longer produces
Anger is pressed, at this time the internal potential energy of cylinder 50 itself, so that cylinder 50 is shunk, since piston rod is fixed, 50, cylinder is upwards
Lift, to lift gas heat pipe 30 by connection frame 60, makes to bring about the desired sensation the change of the distance between heat pipe 30 and compound working position far.
The present embodiment, using gas heat engine structure, once power-off, compound working position is sent in the cracking stopping of hot gas, therefore one
Determine to reduce a possibility that material is on fire in degree, further, using cylinder 50, lifts gas heat pipe rapidly when power-off
30, the air outlet for the heat pipe 30 that makes to bring about the desired sensation further avoids the possibility for causing material on fire far from compound working position.
Hollow 30 middle part of gas heat pipe is inlet channel 301, is had in air inlet tube wall several uniform point axial along air inlet pipe
The top of inlet channel 301 is arranged in the outlet passageway 302 of cloth, the entrance 303 of each outlet passageway, i.e. inlet channel 301 pushes up
If portion has and several uniformly axially distinguishes hole respectively as the entrance 303 of outlet passageway, as shown in figure 3, outlet passageway 302
Cross-sectional view be it is irregular cyclic annular, hot gas is divided into two strands by entering after outlet passageway 302 at the top of inlet channel 301, distribution along
Outlet passageway 302 converges to 30 bottom of gas heat pipe, and the outlet 304 of outlet passageway is located at 30 bottom of gas heat pipe, and outlet passageway goes out
Mouth 304 is the air outlet of gas heat pipe 30, i.e. the air outlet of gas heat pipe 30 is axially evenly distributed on 30 bottom of gas heat pipe.Gas
The convergence of 30 lower part of heat pipe, so that the lower part of outlet passageway 302 is restrained, 302 lower part of outlet passageway for restraining shape can make gas increase
Pressure, outlet speed faster, realize point heating, and the structure for restraining the outlet heat pipe 30 of shape 30 air pressure inside of heat pipe that makes to bring about the desired sensation is more steady
Fixed, the fluctuation for being sent to the high-temperature gas between pressure roller 20 is smaller.
The working principle of the utility model is as described below:
Hot air pipe hot blast temperature moment of producing by boasting is 300 DEG C or so, and XPE material and PVC leather surface are melted, are pasted onto
Together, speed is fast, and due to being to cling the heat moment that wind comes out, the product come out in this way is smooth, does not shrink, as in the past with biography
The hot melting equipment of system generally carries out hot roasting, the general material for using 50m at least 20 centimeters or 30 centimeters of material of width, out
Only 46 ~ 47m, and product is easy fold, unsightly；High temperature, which is blown out, by gas heat pipe makes XPE material surface and PVC leather
Surface melting reduces cost to not need to use hot melt adhesive in the recombination process of XPE material and PVC leather.Therefore, originally
Utility model has the characteristics that speed, and product is stable fastly and out.
It in the present embodiment, is heated using gas heat pipe, the convergence of gas heat pipe lower part, so that outlet passageway lower part is restrained, out
Port is smaller, and outlet passageway makes gas boosting, and outlet speed is fast, and such structure is the purpose in order to realize heating,
It is similar to laser, only the region of XPE material very little is heated, the surface melting of XPE material zonule is realized XPE material
Material and PVC leather it is compound, while it is compound after product it is cooling after not fold, it is indeformable.
And it is compound using heating equipment in traditional technology, since the heating surface (area) (HS of heating equipment is big, belong to face heating, therefore
Its temperature is too high to will lead to the deformation of entire surface so that when XPE material surface melts, and the last compound product come out cannot make
With, thus traditional heating equipment temperature will not Mrs it is high, XPE material cannot be made to melt, also just had to using hot melt adhesive.
It is heated using the gas heat engine structure in the present embodiment, due to stopping working once power-off blower, hot wind is quickly
With regard to stopping conveying, therefore it compares the cooling with electric heating melting faster, therefore safer compared to traditional technology electric heating melting.Together
When, due to the hot gas heating that gas heat engine structure uses, its hot gas is sprayed to XPE material by air pressure, therefore the air outlet of gas heat pipe and multiple
The distance between electric heating melting mechanism and compound working position can be distal to by closing the distance between working position, and therefore, gas heat engine structure is compared
The prior art is safer.Meanwhile it is upward to power off cylinder band heat pipe of taking offence.In conclusion the present embodiment is compared with the prior art, more
The safety added is not easy on fire.
According to above-described embodiment, the utility model can be realized well.It is worth noting that being based on said structure design
Under the premise of, to solve same technical problem, even if that makes on the utility model is some without substantive change or profit
Color, the essence of used technical solution is still as the utility model, therefore it should also be as the protection model in the utility model
In enclosing.
Claims (3)
1. a kind of automotive interior material increases gas equipment complex, which is characterized in that including rack, pressure roller, gas heat engine structure；
Pressure roller in the rotatable setting rack of two pressure rollers, is driven by a motor rotation, for for so that PVC skin between two pressure rollers
The compound working position of leather and XPE Material cladding；
Gas heat engine structure includes gas heat pipe, aspiration channel, suction ventilator, electric heater；
Aspiration channel is connected to the inlet channel of gas heat pipe, and aspiration channel is also connected to suction ventilator；
Electric heater is arranged between aspiration channel and gas heat pipe, heats to wind；
Gas heat pipe, air outlet is towards compound working position.
2. a kind of automotive interior material according to claim 1 increases gas equipment complex, which is characterized in that empty in the middle part of gas heat pipe
The heart is inlet channel identical as its axial direction, have in gas heat pipe wall it is several along the axial equally distributed outlet passageway of gas heat pipe, into
Gas channel roof uniformly axially distinguishes hole respectively as the entrance of outlet passageway equipped with several, and outlet passageway bottom is equipped with
Mouthful, the outlet of outlet passageway is the air outlet of gas heat pipe, the convergence of outlet passageway lower part.
3. a kind of automotive interior material according to claim 2 increases gas equipment complex, which is characterized in that gas heat pipe is located at multiple
It closes above working position, rack is equipped with cylinder, and cylinder is connect with gas heat pipe；When not powering off, cylinder elongation, when power-off, cylinder is received
Contracting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821425155.XU CN208789102U (en) | 2018-08-31 | 2018-08-31 | A kind of automotive interior material increasing gas equipment complex |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821425155.XU CN208789102U (en) | 2018-08-31 | 2018-08-31 | A kind of automotive interior material increasing gas equipment complex |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208789102U true CN208789102U (en) | 2019-04-26 |
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ID=66207914
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821425155.XU Expired - Fee Related CN208789102U (en) | 2018-08-31 | 2018-08-31 | A kind of automotive interior material increasing gas equipment complex |
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| CN (1) | CN208789102U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109177185A (en) * | 2018-08-31 | 2019-01-11 | 成都市星道科技有限公司 | A kind of automotive interior material increasing gas equipment complex |
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2018
- 2018-08-31 CN CN201821425155.XU patent/CN208789102U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109177185A (en) * | 2018-08-31 | 2019-01-11 | 成都市星道科技有限公司 | A kind of automotive interior material increasing gas equipment complex |
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Legal Events
| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190426 Termination date: 20210831 |