CN208788829U - Efficiently, the closed continuous masticator of single shaft - Google Patents
Efficiently, the closed continuous masticator of single shaft Download PDFInfo
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- CN208788829U CN208788829U CN201821419882.5U CN201821419882U CN208788829U CN 208788829 U CN208788829 U CN 208788829U CN 201821419882 U CN201821419882 U CN 201821419882U CN 208788829 U CN208788829 U CN 208788829U
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- rotor
- masticator
- rotor module
- machine barrel
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Abstract
The utility model relates to a kind of efficient, closed continuous masticators of single shaft.It includes building block system rotor and machine barrel, its axial direction is provided with multiple rows of stator block around machine barrel, building block system rotor includes armature spindle and multiple rows of rotor module for axially arranging along armature spindle, rotor module is arranged on armature spindle, and single rotor module setting is between adjacent two rows of stator blocks, blade in rotor module can be rotated in the gap between two rows of stator blocks, and wedge shape space is formed between the blade and stator block in rotor module, and adjacent two rows of rotor modules have certain dislocation angle.The relative motion that the utility model passes through the stator block and rotor that are mounted in machine barrel, continuous conveying, extruding, rubbing, immixture are played to from the disconnected sulphur rubber powder being added in closed machine barrel, material is set to reach the processing effect for using traditional open rubber mixing machine, and it realizes closed, continuous processing method, security risk will not be brought to people, ensure that production environment, high production efficiency.
Description
Technical field
The utility model relates to a kind of efficient, closed continuous masticators of single shaft.Belong to scrap rubber technical field of regeneration.
Background technique
Masticator plasticating and being kneaded for rubber, plastics, is also applied for mixing sticky material and mediated.
Existing frequently-used is open masticator, and open masticator has the following problems: 1, open masticator is to object
The processing uniformity of material is bad;2, the open roller of open masticator brings security risk to people, machine;3, open kneading
The open processing method of machine and be easy production exhaust gas;4, the production efficiency of open masticator is relatively low;5, open kneading
Operation, the maintenance of machine are more complicated.
Summary of the invention
Purpose of the utility model is to overcome the above-mentioned shortcomings and provide a kind of efficient, closed continuous masticator of single shaft,
Such masticator forms continuous, efficient, safe and environment-friendly automation reclaimed rubber instead of traditional open masticator
Production line.
Purpose of the utility model is realized as follows:
A kind of efficient, closed continuous masticator of single shaft, its main feature is that: it includes motor, speed reducer, machine barrel and head,
It further includes building block system rotor, and motor driven speed reducer rotates building block system rotor in machine barrel, along its axis around machine barrel
To being provided with multiple rows of stator block, along all circles of machine barrel, circumferentially radial arrangement, building block system rotor include turning to the sub-block that is often ranked
Sub- axis and the multiple rows of rotor module axially arranged along armature spindle, rotor module is arranged on armature spindle, and single rotor module is set
It sets between adjacent two rows of stator blocks, the blade in rotor module can be rotated in the gap between two rows of stator blocks, rotor
Wedge shape space is formed between blade and stator block in module, adjacent two rows of rotor modules have certain dislocation angle.
The utility model one kind is efficient, the closed continuous masticator of single shaft, the dislocation angle of adjacent two rows of rotor modules
It is 45 °
The utility model one kind is efficient, the closed continuous masticator of single shaft, and rotor module is in oar blade type structure, every row's rotor
Blade is evenly arranged in module, the corresponding rotor module of blade has certain inclination angle.
The utility model one kind is efficient, the closed continuous masticator of single shaft, the inclination angle of the corresponding rotor module of blade
It is 30 °.
The utility model one kind is efficient, the closed continuous masticator of single shaft, the arrangement quantity of stator block and rotor module by
The performance of material to be processed determines that the difficulty of material to be processed is bigger, and the arrangement quantity of stator block and rotor module is more.
The utility model one kind is efficient, the closed continuous masticator of single shaft, is additionally provided with cooling water channel along axial direction on machine barrel.
The utility model one kind is efficient, the closed continuous masticator of single shaft, it is characterised in that: on machine barrel with head junction
Flow control valve is set, changes the flow of material by the aperture of the regulation cock of change flow control valve.
The utility model one kind is efficient, the closed continuous masticator of single shaft, is provided with rotary cutter, rotary cutter on head
The molding materials being discharged through template are cut into sheet or bulk.
Compared with prior art, the utility model has the beneficial effects that
The utility model one kind is efficient, the closed continuous masticator of single shaft, stator block and rotor module arranged for interval, rotor
Module is in oar blade type structure, forms wedge shape space, while adjacent two rows of rotors between the blade and stator block in rotor module
Module has certain dislocation angle, therefore material, during transportation by extruding repeatedly, rubbing, immixture, material adds
Work uniformity is good.
The utility model one kind is efficient, the closed continuous masticator of single shaft, is additionally provided with cooling water channel along axial direction on machine barrel,
During materiel machining, this cooling water channel can take away waste heat, so that material and equipment meet the requirement of operation temperature.
The utility model one kind is efficient, the closed continuous masticator of single shaft, is provided with rotary cutter, rotary cutter on head
The molding materials being discharged through template are cut into sheet or bulk, to meet the requirement of next procedure.
The utility model one kind is efficient, the closed continuous masticator of single shaft, and flow tune is arranged with head junction on machine barrel
Valve is saved, the flow of material is changed by the aperture of the regulation cock of change flow control valve, is conveyed to change material in processing
Resistance in the process controls residence time of the material in machine barrel, to meet the processing request of different material.
The utility model one kind is efficient, the closed continuous masticator of single shaft, compared with traditional open masticator, entirely
Process is closed, will not bring security risk to people;The utility model is not likely to produce exhaust gas, ensure that production environment;This reality
Have the function of to be continuously conveyed with novel, it is not only easy to operate, and ensure that production efficiency.
Detailed description of the invention
Fig. 1 is the schematic diagram of efficient, the closed uniaxial continuous masticator of the utility model one kind.
Fig. 2 is the C-C of Fig. 1 to cross-sectional view.
Fig. 3 is the schematic diagram of the rotor module of the utility model.
Fig. 4 is the D-D of Fig. 3 to cross-sectional view
Fig. 5 is the sectional view along A-A of Fig. 1.
Fig. 6 is the B-B direction cross-sectional view of Fig. 1.
Fig. 7 is the rotor module of the utility model and the installation relation schematic diagram of stator block.
Fig. 8 is the fiting relation figure of stator block, rotor blade and material.
Fig. 9 is the opening state schematic diagram of the regulation cock of the utility model.
Figure 10 is the closed mode schematic diagram of the regulation cock of the utility model.
In figure:
Motor 1,
Speed reducer 2,
Machine barrel 3,
Cooling water channel 3.1,
Feeding hopper 4,
Armature spindle 5,
Rotor module 6,
Blade 6.1,
Stator block 7,
Regulation cock 8,
Template 9,
Rotary cutter 10,
Head 11.
Specific embodiment
Referring to Fig. 1-9, the utility model relates to a kind of efficient, closed continuous masticators of single shaft, it includes that building block system turns
Son, motor 1, speed reducer 2 and machine barrel 3, motor 1 drive speed reducer 2 that building block system rotor is rotated in machine barrel 3, set on machine barrel 3
It is equipped with feeding hopper 4, material enters machine barrel 3 by feeding hopper 4.
Its axial direction is provided with multiple rows of stator block 7 around machine barrel 3, the sub-block that is often ranked 7 along machine barrel 3 all circles circumferentially
Radial arrangement, the utility model be often ranked sub-block 7 quantity be four, the quantity of the sub-block that is often ranked 7 can be according to the rule of equipment
Lattice are adjusted.
Building block system rotor includes armature spindle 5 and multiple rows of rotor module 6 for axially arranging along armature spindle 5, and rotor module 6 is arranged
On armature spindle 5, and the setting of single rotor module 6, between adjacent two rows of stator blocks 7, rotor module 6 is in oar blade type structure, often
It is evenly arranged in every row's rotor module 6 of blade 6.1(the utility model in row's rotor module 6 and is provided with four blades 6.1),
The corresponding rotor module 6 of blade 6.1 has certain inclination angle (inclination angle of the utility model is 30 °), this inclination angle is by be processed
Material characteristic determine that the blade 6.1 in rotor module 6 can be rotated in the gap between two rows of stator blocks 7, rotor module
Wedge shape space 12 is formed between blade 6.1 on 6 and stator block 7, for squeezing, crumpling and mixed material.
Adjacent two rows of rotor modules 6 have certain dislocation angle, this angle is determined that this is practical by the quantity of blade 6.1
Novel dislocation angle is 45 °, this dislocation angle has the function of to be continuously conveyed to material.
The performance of material to be processed determines that machine barrel 3 is provided with several sub-blocks 7 that are ranked, while also determining that being provided with several rows turns
Submodule 6, from the point of view of practical condition, the difficulty of institute's processing materials is bigger, the stator block 7 and rotor module of the arrangement needed
6 quantity is more.
Cooling water channel 3.1 is additionally provided with along axial direction on machine barrel 3, and during materiel machining, this cooling water channel 3.1 can be taken away more
Excess heat, so that material and equipment meet the requirement of operation temperature.
Flow control valve is set with 11 junction of head on machine barrel 3, the aperture of the regulation cock 8 by changing flow control valve
Change the flow of material, to change resistance of the material in processing transmission process, when controlling stop of the material in the machine barrel 3
Between, to meet the processing request of different material.
Rotary cutter 10 is provided on head 11, the molding materials being discharged through template 9 are cut into sheet by rotary cutter 10
Or it is blocky, to meet the requirement of next procedure.
Working principle:
Motor 1 drives speed reducer 2 that building block system rotor is rotated in machine barrel 3, and feeding hopper 4, material are provided on machine barrel 3
Enter machine barrel 3 by feeding hopper 4, is arranged since the rotor module 6 of adjacent two rows misplaces, in the work of the blade 6.1 of rotor module 6
Under, material is fed forward, and last material is continuously discharged through the template 9 on head 11.
Blade 6.1 in rotor module 6 can be rotated in the gap between two rows of stator blocks 7, and the material in machine barrel 3 exists
When by wedge shape space 12 between the blade 6.1 and stator block 5 of rotor module 6, when building block system rotor high-speed rotation, material
Volume changes rapidly, is squeezed, crumples and mixed effect, volume change rapidly, due to the rotor module 6 of adjacent two rows
Dislocation arrangement, material is constantly fed forward under the action of multiple rows of blade 6.1, therefore is repeatedly subjected to identical effect, is finally reached
To required processing effect.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this
Within the spirit and principle of utility model, any modification, equivalent replacement, improvement and so on should be included in the utility model
Protection scope within.
Claims (8)
1. a kind of efficient, closed continuous masticator of single shaft, including motor, speed reducer, machine barrel and head, it is characterised in that: it
It further include building block system rotor, motor driven speed reducer rotates building block system rotor in machine barrel, along its axial direction around machine barrel
It is provided with multiple rows of stator block, circumferentially radial arrangement, building block system rotor include rotor to the sub-block that is often ranked along all circles of machine barrel
Axis and the multiple rows of rotor module axially arranged along armature spindle, rotor module are arranged on armature spindle, and single rotor module is arranged
Between adjacent two rows of stator blocks, the blade in rotor module can be rotated in the gap between two rows of stator blocks, rotor mould
Wedge shape space is formed between blade and stator block on block, adjacent two rows of rotor modules have certain dislocation angle.
2. one kind according to claim 1 is efficient, the closed continuous masticator of single shaft, it is characterised in that: adjacent two rows
The dislocation angle of rotor module is 45 °.
3. one kind according to claim 1 is efficient, the closed continuous masticator of single shaft, it is characterised in that: rotor module is in
Oar blade type structure, blade is evenly arranged in every row's rotor module, and the corresponding rotor module of blade has certain inclination angle.
4. one kind according to claim 3 is efficient, the closed continuous masticator of single shaft, it is characterised in that: blade is right with it
The inclination angle for the rotor module answered is 30 °.
5. one kind according to claim 1 is efficient, the closed continuous masticator of single shaft, it is characterised in that: stator block and turn
The arrangement quantity of submodule is determined that the difficulty of material to be processed is bigger by the performance of material to be processed, stator block and rotor module
Arrangement quantity it is more.
6. one kind according to claim 1 is efficient, the closed continuous masticator of single shaft, it is characterised in that: along axis on machine barrel
To being additionally provided with cooling water channel.
7. one kind according to claim 1 is efficient, the closed continuous masticator of single shaft, it is characterised in that: on machine barrel with machine
Flow control valve is arranged in head junction, changes the flow of material by the aperture of the regulation cock of change flow control valve.
8. one kind according to claim 1 is efficient, the closed continuous masticator of single shaft, it is characterised in that: be arranged on head
There is rotary cutter, the molding materials being discharged through template are cut into sheet or bulk by rotary cutter.
Priority Applications (1)
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CN201821419882.5U CN208788829U (en) | 2018-08-31 | 2018-08-31 | Efficiently, the closed continuous masticator of single shaft |
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CN201821419882.5U CN208788829U (en) | 2018-08-31 | 2018-08-31 | Efficiently, the closed continuous masticator of single shaft |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108818999A (en) * | 2018-08-31 | 2018-11-16 | 江苏中宏环保科技有限公司 | Efficiently, the closed continuous masticator of single shaft |
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2018
- 2018-08-31 CN CN201821419882.5U patent/CN208788829U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108818999A (en) * | 2018-08-31 | 2018-11-16 | 江苏中宏环保科技有限公司 | Efficiently, the closed continuous masticator of single shaft |
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