CN103978575A - Interlocking overturn-roller rubber mixing roll - Google Patents
Interlocking overturn-roller rubber mixing roll Download PDFInfo
- Publication number
- CN103978575A CN103978575A CN201410184389.XA CN201410184389A CN103978575A CN 103978575 A CN103978575 A CN 103978575A CN 201410184389 A CN201410184389 A CN 201410184389A CN 103978575 A CN103978575 A CN 103978575A
- Authority
- CN
- China
- Prior art keywords
- axle
- rotor
- armature spindle
- compounding rubber
- gear
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/22—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/06—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
- B29B7/10—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
- B29B7/18—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft
- B29B7/183—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft having a casing closely surrounding the rotors, e.g. of Banbury type
- B29B7/186—Rotors therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/22—Component parts, details or accessories; Auxiliary operations
- B29B7/26—Component parts, details or accessories; Auxiliary operations for discharging, e.g. doors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/06—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
- B29B7/10—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
- B29B7/18—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft
- B29B7/183—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft having a casing closely surrounding the rotors, e.g. of Banbury type
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The invention belongs to the technical field of rubber production and processing and specifically discloses an interlocking overturn-roller rubber mixing roll which comprises a reduction box, an internal gear, a long gear, a short gear, a first self-aligning roller bearing, a first rotor shaft, a rotor, a mixing chamber, a support, a turbine foundation, an overturn ring, a hydraulic cylinder, a drive motor, a second self-aligning roller bearing and a second rotor shaft. The interlocking overturn-roller rubber mixing roll has the following beneficial effects: 1, by a double-shaft interlocking structure, a bulk rubber hot material can be timely vulcanized for mixing, a cooling effect is achieved, and efficiency is high; and 2, by the double-shaft interlocking structure, it is not necessary to use a slicer to open slices for cooling, a mixing step is saved; it is not necessary to mix after shutdown and cooling, and present production operation steps can be integrally completed; normal running of a production line is guaranteed; production efficiency is raised; and resource and human input are reduced. Meanwhile, the interlocking overturn-roller rubber mixing roll has advantages of simple structure, low production cost and easy popularization.
Description
Technical field
The present invention relates to rubber production processing technique field, be specifically related to a kind of occlusal pattern upset cylinder compounding rubber machine.
Background technology
As everyone knows, banbury by internal structure to raw material stir, the action such as mixing, reach plastics,
Object mixing and that refine eventually, existing banbury its rubber raw materials to be processed is had relatively high expectations as temperature, rubber raw materials temperature through previous step processing generally reaches 120 °-140 °, can not directly add sulfur vulcanization, bulk rubber raw materials temperature must reach banburying sulfuration standard (80 ° of curing temperatures), otherwise can not process accordingly.Current adopted mode is that to utilize mill to carry out slice cooling, in simultaneously mill work to producing that heat not only can not be lowered the temperature to bulk rubber but also comparatively speaking, cause bulk rubber temperature to raise, have a strong impact on cooling velocity, serial automatic production line is forced to interrupt, reduce production efficiency, cause the waste of artificial and resource; Can not add sulfur vulcanization if exceed the bulk material of curing temperature, naturally cooling too slow, water-cooled or air-cooled cooling slow and inhomogeneous from outer surface.
Therefore,, based on the problems referred to above, the invention provides a kind of occlusal pattern upset cylinder compounding rubber machine.
Summary of the invention
Goal of the invention: object of the present invention provides a kind of occlusal pattern upset cylinder compounding rubber machine, solve sulfuration that existing banbury can not the too high bulk rubber for the treatment of temperature and because waiting for the problem of the production line downtime that sulfuration cooling occurs, enhance productivity, stop manpower and the wasting of resources.
Technical scheme: a kind of occlusal pattern upset cylinder compounding rubber machine, comprises reduction box, internal gear, spool gear, short gear, the first self-aligning roller bearing, the first rotor axle, the first rotor, banburying chamber, support, turbine seat, upset circle, hydraulic cylinder, drive motors, the second self-aligning roller bearing and the second armature spindle; Described reduction box is connected with drive motors and internal gear respectively; Described internal gear is connected with spool gear, and wherein spool gear is connected with short gear; The first self-aligning roller bearing is run through in described the first rotor axle one end, spool gear is connected with internal gear, and the other end is connected with turbine seat through support; Described second armature spindle one end is run through the second self-aligning roller bearing and is connected with short gear, and the other end is through on support fixed installation and support; On described the first rotor axle and the second armature spindle, the first rotor is set; Described the first rotor is positioned at banburying chamber inside, and wherein banburying chamber is positioned at support; It is upper that described support is arranged on upset circle, and wherein a side is connected with hydraulic cylinder.
Further described the first rotor axle is identical with the second armature spindle rotating speed, switched in opposite.
Further described reduction box adopts ZSY-355 reduction box.
Further described hydraulic cylinder adopts hydraulic cylinder 120, and its stroke is 720mm.
Further described drive motors adopts YX3280m high efficiency drive motor.
Further described occlusal pattern cylinder compounding rubber machine also comprises third trochanter axle, and the second rotor is wherein set on armature spindle.
Further described the first rotor axle and the second armature spindle length, the diameter of axle are identical; Described third trochanter axle is arranged in the middle of the first rotor axle and the second armature spindle.
Further described third trochanter shaft length, identical the first rotor axle and the second armature spindle of being less than of the diameter of axle.
Further described third trochanter axle and the first rotor axle, the second armature spindle rotating speed are different, and its rotating speed is greater than the first rotor axle, the second armature spindle rotating speed.
Further described the first rotor axle, the second armature spindle and third trochanter axle are arranged on same plane in cylindrical shell.
Compared with prior art, the beneficial effect of a kind of occlusal pattern upset cylinder compounding rubber machine of the present invention is: 1, adopt twin shaft occlusal pattern structure, can add sulphur to bulk rubber heat material in time mixing, the effect and the efficiency that reach cooling are high; 2, adopt this structure, cooling without using slicer to hack, save mixing step, mixing more after cooling without shutting down, can one complete existing production operation step, ensure that production line runs well, and enhances productivity, reduces resource and human input.The present invention is simultaneously simple in structure, production cost is low, easily popularization.
Brief description of the drawings
Fig. 1 is the structural representation of a kind of occlusal pattern upset cylinder compounding rubber machine of the present invention;
Fig. 2 is the left view of a kind of occlusal pattern upset cylinder compounding rubber machine of the present invention;
Fig. 3 is that the upset discharging of a kind of occlusal pattern upset cylinder compounding rubber machine of the present invention is used view;
Wherein in figure, sequence number is as follows: 1-reduction box, 2-internal gear, 3-spool gear, 4-short gear, 5-the first self-aligning roller bearing, 6-the first rotor axle, 7-the first rotor, 8-banburying chamber, 9-support, 10-turbine seat, 11-upset circle, 12-hydraulic cylinder, 13-drive motors, 14-the second self-aligning roller bearing, 15-the second armature spindle, 16-third trochanter axle, 17-the second rotor.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, further illustrate the present invention.
A kind of occlusal pattern upset cylinder compounding rubber machine as shown in Figure 1, comprises reduction box 1, internal gear 2, spool gear 3, short gear 4, the first self-aligning roller bearing 5, the first rotor axle 6, the first rotor 7, banburying chamber 8, support 9, turbine seat 10, upset circle 11, hydraulic cylinder 12, drive motors 13, the second self-aligning roller bearing 14 and the second armature spindle 15; Reduction box 1 is connected with drive motors 13 and internal gear 2 respectively; Internal gear 2 is connected with spool gear 3, and wherein spool gear 3 is connected with short gear 4; The first self-aligning roller bearing 5 is run through in the first rotor axle 6 one end, spool gear 3 is connected with internal gear 2, and the other end is connected with turbine seat 10 through support 9; Second armature spindle 15 one end are run through the second self-aligning roller bearing 14 and are connected with short gear 4, and the other end is through on support 9 fixed installation and support 9; On the first rotor axle 6 and the second armature spindle 15, the first rotor 7 is set; The first rotor 7 is positioned at banburying chamber 8 inside, and wherein banburying chamber 8 is positioned at support 9; Support 9 is arranged on upset circle 11, and wherein a side is connected with hydraulic cylinder 12.
Further preferably occlusal pattern cylinder compounding rubber machine also comprises third trochanter axle 16, and the second rotor 17 is wherein set on armature spindle 16.
Further preferably the first rotor axle 6 and the second armature spindle 15 length, the diameter of axle are identical; Third trochanter axle 16 is arranged in the middle of the first rotor axle 6 and the second armature spindle 15.
Further preferred third trochanter axle 16 length, identical the first rotor axle 6 and the second armature spindle 15 of being less than of the diameter of axle.
Further preferably third trochanter axle 16 and the first rotor axle 6, the second armature spindle 15 rotating speeds are different, and its rotating speed is greater than the first rotor axle 6, the second armature spindle 15 rotating speeds.
Further preferably the first rotor axle 6, the second armature spindle 15 and third trochanter axle 16 are arranged on same plane in cylindrical shell.
Embodiment
Operation principle: first hot material flows into banburying chamber 8, open drive motors 13 and drive internal gear 2 by reduction box 1, wherein adopt reduction box 1 adopt the control of ZSY-355 reduction box precisely, stable performance, adopt steady, the wear-resisting long service life of YX3280m high efficiency drive motor speed; Internal gear 2 drives respectively the first rotor axle 6 and the second armature spindle 15 that are connected with short gear 4 with spool gear 3 to rotate again, by the first rotor 7 is set on the first rotor axle 6 and the second armature spindle 15, heat material is added to the cooling of sulphur mix and blend, wherein the first rotor axle 6, switched in opposite identical with the second armature spindle 15 rotating speeds, bulk heat material is carried out to interlocking, and the first self-aligning roller bearing 5 and the second self-aligning roller bearing 14 play stable, protective effect to armature spindle; After finally mixing as shown in Figures 2 and 3, stir, having lowered the temperature, utilize hydraulic cylinder 12 taking wheel seat 10, upset circle 11 as the strong point, to support 9 applied thrusts and then pour out banburying chamber 8 heat material, wherein adopting hydraulic cylinder 120, movement travel is 720mm, its easily and control, security performance excellent.
Wherein, the third trochanter axle 16 of installing in the middle of the first rotor axle 6 and the second armature spindle 15, utilize the second rotor 17 rotating speed drive faster rubber heat material to rotate, strengthen to a certain extent the first rotor 7 interlocking effects that arrange on the first rotor axle 6 and the second armature spindle 15, thereby can mix banburying to bulk heat material, operating efficiency is high, can directly add sulphur banburying, cooling (without the wait banburying again of lowering the temperature) to super heated rubber heat material, reduce production stage, improve enterprises production efficiency.
The above is only the preferred embodiment of the present invention, it should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention, can also make some improvement, and these improve and also should be considered as protection scope of the present invention.
Claims (10)
1. an occlusal pattern upset cylinder compounding rubber machine, is characterized in that: comprise reduction box (1), internal gear (2), long tooth
Wheel (3), short gear (4), the first self-aligning roller bearing (5), the first rotor axle (6), the first rotor (7), banburying chamber (8), support (9), turbine seat (10), upset circle (11), hydraulic cylinder (12), drive motors (13), the second self-aligning roller bearing (14) and the second armature spindle (15); Described reduction box (1) is connected with drive motors (13) and internal gear (2) respectively; Described internal gear (2) is connected with spool gear (3), and wherein spool gear (3) is connected with short gear (4); The first self-aligning roller bearing (5) is run through in described the first rotor axle (6) one end, spool gear (3) is connected with internal gear (2), and the other end is connected with turbine seat (10) through support (9); Described the second armature spindle (15) one end is run through the second self-aligning roller bearing (14) and is connected with short gear (4), and the other end is through on support (9) fixed installation and support (9); On described the first rotor axle (6) and the second armature spindle (15), the first rotor (7) is set; Described the first rotor (7) is positioned at banburying chamber (8) inside, and wherein banburying chamber (8) is positioned at support (9); It is upper that described support (9) is arranged on upset circle (11), and wherein a side is connected with hydraulic cylinder (12).
2. a kind of occlusal pattern upset cylinder compounding rubber machine according to claim 1, is characterized in that: described the first rotor axle (6) is identical with the second armature spindle (15) rotating speed, switched in opposite.
3. a kind of occlusal pattern upset cylinder compounding rubber machine according to claim 1, is characterized in that: described reduction box (1) adopts ZSY-355 reduction box.
4. a kind of occlusal pattern upset cylinder compounding rubber machine according to claim 1, is characterized in that: described hydraulic cylinder (12) adopts hydraulic cylinder 120, and its stroke is 720mm.
5. a kind of occlusal pattern upset cylinder compounding rubber machine according to claim 1, is characterized in that: described drive motors (13) adopts YX3280m high efficiency drive motor.
6. a kind of occlusal pattern upset cylinder compounding rubber machine according to claim 1, is characterized in that: described occlusal pattern cylinder compounding rubber machine also comprises third trochanter axle (16), wherein on armature spindle (16), the second rotor (17) is set.
7. a kind of occlusal pattern upset cylinder compounding rubber machine according to claim 6, is characterized in that: described the first rotor axle (6) and the second armature spindle (15) length, the diameter of axle are identical; Described third trochanter axle (16) is arranged in the middle of the first rotor axle (6) and the second armature spindle (15).
8. a kind of occlusal pattern upset cylinder compounding rubber machine according to claim 7, is characterized in that: described third trochanter axle (16) length, identical the first rotor axle (6) and the second armature spindle (15) of being less than of the diameter of axle.
9. according to a kind of occlusal pattern upset cylinder compounding rubber machine described in claim 2 or 7, it is characterized in that: described third trochanter axle (16) and the first rotor axle (6), the second armature spindle (15) rotating speed are different, and its rotating speed is greater than the first rotor axle (6), the second armature spindle (15) rotating speed.
10. a kind of occlusal pattern upset cylinder compounding rubber machine according to claim 6, is characterized in that: described the first rotor axle (6), the second armature spindle (15) and third trochanter axle (16) are arranged on same plane in cylindrical shell.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410184389.XA CN103978575A (en) | 2014-05-05 | 2014-05-05 | Interlocking overturn-roller rubber mixing roll |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410184389.XA CN103978575A (en) | 2014-05-05 | 2014-05-05 | Interlocking overturn-roller rubber mixing roll |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103978575A true CN103978575A (en) | 2014-08-13 |
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ID=51270865
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410184389.XA Pending CN103978575A (en) | 2014-05-05 | 2014-05-05 | Interlocking overturn-roller rubber mixing roll |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103978575A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108189263A (en) * | 2018-01-04 | 2018-06-22 | 大连嘉尔新橡塑机械有限公司 | Double-hydraulic engagement type masticator |
| CN108638365A (en) * | 2018-04-16 | 2018-10-12 | 东台市岳东橡胶密封件厂 | A kind of rubber processing kneading device |
| CN108656377A (en) * | 2018-04-16 | 2018-10-16 | 东台市岳东橡胶密封件厂 | A kind of agitating type rubber processing kneading device |
| CN109159314A (en) * | 2018-10-19 | 2019-01-08 | 青岛科技大学 | A kind of triple-spool mixer |
-
2014
- 2014-05-05 CN CN201410184389.XA patent/CN103978575A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108189263A (en) * | 2018-01-04 | 2018-06-22 | 大连嘉尔新橡塑机械有限公司 | Double-hydraulic engagement type masticator |
| CN108638365A (en) * | 2018-04-16 | 2018-10-12 | 东台市岳东橡胶密封件厂 | A kind of rubber processing kneading device |
| CN108656377A (en) * | 2018-04-16 | 2018-10-16 | 东台市岳东橡胶密封件厂 | A kind of agitating type rubber processing kneading device |
| CN109159314A (en) * | 2018-10-19 | 2019-01-08 | 青岛科技大学 | A kind of triple-spool mixer |
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Legal Events
| Date | Code | Title | Description |
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| C06 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20140813 |