CN208781056U - A kind of industrial waste gas, waste water incineration heat energy recovery control system - Google Patents
A kind of industrial waste gas, waste water incineration heat energy recovery control system Download PDFInfo
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- CN208781056U CN208781056U CN201821341674.8U CN201821341674U CN208781056U CN 208781056 U CN208781056 U CN 208781056U CN 201821341674 U CN201821341674 U CN 201821341674U CN 208781056 U CN208781056 U CN 208781056U
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- 239000007789 gas Substances 0.000 title claims abstract description 23
- 239000002351 wastewater Substances 0.000 title claims abstract description 14
- 239000002440 industrial waste Substances 0.000 title claims abstract description 8
- 238000011084 recovery Methods 0.000 title claims abstract description 8
- 238000001514 detection method Methods 0.000 claims description 6
- 238000007689 inspection Methods 0.000 claims 1
- 238000012423 maintenance Methods 0.000 abstract description 6
- 238000010438 heat treatment Methods 0.000 description 7
- 238000002485 combustion reaction Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000004064 recycling Methods 0.000 description 4
- 238000004026 adhesive bonding Methods 0.000 description 3
- 238000004891 communication Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000001276 controlling effect Effects 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 235000019504 cigarettes Nutrition 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 125000002485 formyl group Chemical class [H]C(*)=O 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 235000008409 marco Nutrition 0.000 description 1
- 244000078446 marco Species 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 239000002674 ointment Substances 0.000 description 1
- 239000010815 organic waste Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Incineration Of Waste (AREA)
Abstract
The utility model belongs to technical field of industrial control, more particularly to a kind of industrial waste gas, waste water incineration heat energy recovery control system, it include: PLC controller, temp controlled meter, man-machine interface, remote I/O module, temp controlled meter is connect by Modbus bus with PLC controller, man-machine interface is connect by Ethernet with PLC controller, and man-machine interface is used for displays temperature, pressure and flow value and input control parameter；Remote I/O module is connect with PLC controller by PLC internal bus, and remote I/O module includes that temperature detecting module, mould enter mould and go out module sum number word I/O module.According to control system provided by the present application, reduce wiring, shorten line length, prevent the signal interference between each signal wire, increase the stability of system, while reducing the difficulty of maintenance and maintenance.
Description
Technical field
The utility model belongs to technical field of industrial control, and in particular to a kind of industrial waste gas, the recycling of waste water incineration thermal energy
Control system.
Background technique
Prepreg is also known as in PP(preimpregnation material) exhaust gas a large amount of containing combustible organic is generated in production process, and have
The production of a little technique such as paper base plates, can also can generate high concentration aldehyde-containing sewage containing phenol because of glue.These exhaust gas and waste liquid, respectively
Incinerator burning is entered by exhaust pipe, waste-solution line, the high-temperature flue gas of generation, (including conduction oil changes through afterheat recycling system
Hot device, heating by the exhaust gases heat exchanger and fresh air heat exchanger) it utilizes, waste water is sprayed into after furnace temperature reaches certain value and by a certain amount of burning,
In the process, the number of wastewater flow rate is cannot influence furnace temperature as principle, and each power-equipment happens variation or failure
When, incineration system, heat-conducting oil system, preheating heat exchanger system, natural gas and combustion-supporting system, waste water feed system running parameter
It changes therewith, fire box temperature, furnace pressure, thermally conductive oil temperature, temperature of preheating heat exchanger of output etc. will also become
Change.In order to guarantee that whole system is normal, safely runs, it is necessary to be carried out automatically controlling to its technological parameter and circling measurment.
Incinerator has thermal accumulating incinerator (RTO) and burner etc., and incinerator is the pass in entire production equipment
Button apparatus has 1 to drag 1,1 to drag 2,1 to drag 3 or 1 to drag the configurations such as 4, and often 1 incinerator handles the exhaust gas of more gluing machines, recycling
Heat supply more gluing machine drying equipments again.It is required that when operating normally otherwise adding any fuel, that is, incinerator system
System is decomposed by exhaust gas obtains heat in addition to meeting self-operating, also net quantity of heat needed for offer drying machine, and also to burn
It burns waste water (burning amount 3 ~ 10T/ days).So being stabilization to the control requirement of incinerator, reliable, adaptability is eager to excel in whatever one does.Past control
System processed using PLC by analog input and output control frequency converter, regulating valve, the executing agencies such as heater, come control furnace temperature,
The parameters such as furnace pressure, hot blast temperature, hot-blast pressure, thermally conductive oil temperature.This control system wiring complexity (needs if a frequency converter
8 ~ 15 piece-root grafting lines), length of cable is big (nearly 100 meters of length), long construction period, and maintenance difficulty is big.
Utility model content
In order to solve heat energy recovery control system in the prior art wiring is complicated, more than cable it is miscellaneous, later period maintenance is difficult
The technical issues of, the application provides a kind of industrial waste gas, waste water incineration heat energy recovery control system.
A kind of industrial waste gas, waste water incineration heat energy recovery control system, include: PLC controller, temp controlled meter, man-machine boundary
Face, remote I/O module；
The temp controlled meter is connect by Modbus bus with the PLC controller；
The man-machine interface is connect by Ethernet with the PLC controller, the man-machine interface be used for displays temperature,
Pressure and flow value and input control parameter；
The remote I/O module is connect with the PLC controller by PLC internal bus, and the remote I/O module includes temperature
Degree detection module, mould enter mould and go out module sum number word I/O module；
The PLC controller is connect by CAN bus with multiple frequency converters.
It further, further include safety interlock system, the safety interlock system includes rotation speed of fan detection sensor, combustion
Mechanism of qi extinguishing detecting device, warning device.
According to control system provided by the present application, reduce wiring, shorten line length, prevents between each signal wire
Signal interference, increases the stability of system, while reducing the difficulty of maintenance and maintenance.
Detailed description of the invention
Fig. 1 is Control system architecture block diagram provided by the embodiments of the present application；
Fig. 2 is control system control process flow chart provided by the embodiments of the present application.
Specific embodiment
The utility model is described in further detail below by specific embodiment combination attached drawing, such as nothing is especially said
It is bright, it include directly or indirectly connecting (connection).
The utility model provides a kind of industrial waste gas, waste water incineration heat energy recovery control system, such as Fig. 1, the control system
Including PLC controller 1, temp controlled meter, man-machine interface 3, remote I/O module 2.
Wherein, PLC controller 1 is connect by CAN bus 41 with multiple frequency converters 4, system centered on PLC controller 1,
By all frequency converters 4 of 10,000,000 Canopen bus marcos, to realize that frequency, speed setting, output speed, state are read.This reality
Apply PLC controller 1 the CAN mouth and Schneider ATV630 of Schneider Modicon M258 programmable controller (PLC) of example
Series Frequency Converter forms Canopen bus network, realizes 4 frequency of frequency converter, operation order write-in and output revolving speed, failure, electricity
The states such as stream, voltage are read.50 meters apart from when Transmission bit rate up to 1000Kbit/s.The communication control of frequency converter 4 follows
CiA402 functional framework, it is reliable and stable, fully meet needs.
Wherein, temp controlled meter is connect by Modbus bus 13 with PLC controller 1, for controlling the temperature of incinerator, wherein
The temp controlled meter of the present embodiment includes two, is respectively exhaust gas temperature PID adjusting apparatus 12 and hot blast temperature PID adjusting apparatus 11, gives up
Gas temperature PID adjusting apparatus 12 and hot blast temperature PID adjusting apparatus 11 are used to control the temperature of combustion engine heating system, and realization adds combustion engine
The temperature of hot systems adjusts and control.MBS mouthfuls, which are carried, with PLC in the present embodiment forms Modbus- with Omron E5AC temp controlled meter
RTU network controls to adjust valve, realizes heating by the exhaust gases temperature, hot blast temperature control.Its physical layer is RS485, twisted pair, agreement
For MODBUS (RTU or ASCII), baud rate is up to 115 K bit/s.
Wherein, man-machine interface 3 is connect by Ethernet31 with PLC controller 1, and man-machine interface 3 includes one tangible
Display screen, be used for displays temperature, pressure and flow value, while and input control parameter, people may be implemented by man-machine interface 3
It is interacted with machine, animation shows the position of each device, movement, state, provides setting, alarm, information alert etc..
Wherein, remote I/O module 2 is connect with PLC controller 1 by PLC internal bus 21, and PLC controller 1 passes through
TCSXCNNXNX100 communication line and remote I/O module 2 form master-salve station (internal communication), and distant station is having more than 90 meters away from main website
Beside stove, it is configured with temperature detecting module TM5SAI4TH, mould enters mould and goes out module TM5SAI4L (H) and TM5SAO4L (H) sum number
Word amount I/O module TM5DI12D and TM5DO12D, control combustion engine auxiliary heating system, waste water incineration system, heating by the exhaust gases temperature,
Hot blast temperature, detection temperature, pressure, flow etc..
It further, further include safety interlock system, safety interlock system includes rotation speed of fan detection sensor, gas engine
Extinguishing detecting device, warning device can detect in time when gas engine stops working for measuring the revolving speed of blower and pass through report
Alarm device alert.
Such as Fig. 2, it is illustrated below in conjunction with control process of the Fig. 2 to the present embodiment.
The control system of the present embodiment further includes safety interlock system, there is the current supply circuits such as rotation speed of fan detection and combustor
Electrothermal relay is used as fault alarm, and combustor stops working fault alarm.When all parameters such as furnace pressure, furnace temperature are normal, inlet flap
It opens, high-concentration organic waste gas enters this machine heat exchanger and exchanges heat, and incinerator is entered after heat exchange and carries out purified treatment.Work as system
When encountering burst accident, safety door is opened, and inlet flap is closed, and exhaust gas is made to be in emergency bypass emptying state, and heating system is stopped
It only heats, while issuing signal to gluing machine, and with sound-light alarm.
Conduction oil safety interlock system, heat conduction oil circulating pump and stove operation are chain, only after recycling pump startup, burn
Furnace could work.High and low liquid level sensor is arranged in top petrol tank.Control is for Heat-transfer Oil Pump.Heat-condutive oil heat exchanger inlet and outlet setting
Distance-transmission pressure gauge, when the pressure difference of 2 distance-transmission pressure gauges is lower than setting value, it is necessary to stop to heat-condutive oil heat exchanger heat supply, by cigarette
Gas bypass, while stove enters cooling state.
The above parameter carries out circling measurment, monitoring by each automatic network, if chance running parameter operation is abnormal, in Central Control Room
Alarm.
The control system of the present embodiment with PLC controller have by oneself bus by remote I/O module 2 read all temperature in scene,
Pressure, flow value control combustion engine heating system, waste water incineration system.Reduce wiring in this way, shorten line length, increases
System stability.The system works well after, and furnace temperature is stablized at ± 20 DEG C, and furnace pressure is stablized in ± 15Pa.It solves simultaneously
Current control system wiring is complicated, cable is long, easily cause interfere with each other, signal decaying the technical issues of.
Use above specific case is illustrated the utility model, is merely used to help understand the utility model, and
Not to limit the utility model.Think of for those skilled in the art of the present invention, according to the utility model
Think, several simple deductions, deformation or replacement can also be made.
Claims (2)
1. a kind of industrial waste gas, waste water incineration heat energy recovery control system characterized by comprising PLC controller, temperature control
Table, man-machine interface, remote I/O module and frequency converter；
The temp controlled meter is connect by Modbus bus with the PLC controller；
The man-machine interface is connect by Ethernet with the PLC controller, and the man-machine interface is used for displays temperature, pressure
With flow value and input control parameter；
The remote I/O module is connect with the PLC controller by PLC internal bus, and the remote I/O module includes temperature inspection
Survey module, mould enters mould and goes out module sum number word I/O module；
The PLC controller is connect by CAN bus with multiple frequency converters.
2. control system as described in claim 1, which is characterized in that it further include safety interlock system, the safety interlocking system
System includes rotation speed of fan detection sensor, gas engine extinguishing detecting device, warning device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821341674.8U CN208781056U (en) | 2018-08-20 | 2018-08-20 | A kind of industrial waste gas, waste water incineration heat energy recovery control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821341674.8U CN208781056U (en) | 2018-08-20 | 2018-08-20 | A kind of industrial waste gas, waste water incineration heat energy recovery control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208781056U true CN208781056U (en) | 2019-04-23 |
Family
ID=66157430
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821341674.8U Active CN208781056U (en) | 2018-08-20 | 2018-08-20 | A kind of industrial waste gas, waste water incineration heat energy recovery control system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208781056U (en) |
-
2018
- 2018-08-20 CN CN201821341674.8U patent/CN208781056U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CB03 | Change of inventor or designer information | ||
| CB03 | Change of inventor or designer information |
Inventor after: Liu Encheng Inventor after: Sang Rong Inventor after: Wang Weixuan Inventor after: Huang Jizhai Inventor after: Qian Yan Inventor before: Liu Encheng Inventor before: Qian Yan |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A heat recovery control system for industrial waste gas and waste water incineration Effective date of registration: 20200824 Granted publication date: 20190423 Pledgee: Xi'an innovation financing Company limited by guarantee Pledgor: ULTRA SPECIALIZED INDUSTRY MACHINERY & MATERIAL Co.,Ltd. Registration number: Y2020990001016 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20211026 Granted publication date: 20190423 Pledgee: Xi'an innovation financing Company limited by guarantee Pledgor: ULTRA SPECIALIZED INDUSTRY MACHINERY & MATERIAL Co.,Ltd. Registration number: Y2020990001016 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A heat energy recovery control system for industrial waste gas and waste water incineration Effective date of registration: 20211027 Granted publication date: 20190423 Pledgee: Xi'an innovation financing Company limited by guarantee Pledgor: ULTRA SPECIALIZED INDUSTRY MACHINERY & MATERIAL Co.,Ltd. Registration number: Y2021610000287 |
|
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: 710065 Room 10602, Unit 1, Building 2, No. 86, Gaoxin Road, High tech Zone, Xi'an City, Shaanxi Province Patentee after: Shaanxi Baoyu Technology Industry Co.,Ltd. Address before: 710065 Factories B3 and B4 of National Aviation High-tech Industrial Base Small and Medium-sized Aviation Enterprise Park, Yanliang District, Xi'an City, Shaanxi Province Patentee before: ULTRA SPECIALIZED INDUSTRY MACHINERY & MATERIAL Co.,Ltd. |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20231027 Granted publication date: 20190423 Pledgee: Xi'an innovation financing Company limited by guarantee Pledgor: ULTRA SPECIALIZED INDUSTRY MACHINERY & MATERIAL Co.,Ltd. Registration number: Y2021610000287 |