CN208780657U - Ceramic tile hollow drum automatic detection instrument - Google Patents
Ceramic tile hollow drum automatic detection instrument Download PDFInfo
- Publication number
- CN208780657U CN208780657U CN201820879070.2U CN201820879070U CN208780657U CN 208780657 U CN208780657 U CN 208780657U CN 201820879070 U CN201820879070 U CN 201820879070U CN 208780657 U CN208780657 U CN 208780657U
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- China
- Prior art keywords
- ceramic tile
- microscope carrier
- automatic detection
- detection instrument
- hollowing
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Abstract
The utility model provides a kind of ceramic tile hollow drum automatic detection instrument, comprising: mobile microscope carrier, the mobile microscope carrier are installed with: position control device, and according to default positioning track, the mobile microscope carrier of Separation control is mobile at preset timed intervals;Hammer is tapped, the inspection ceramic tile surface for the mobile percussion different location with mobile microscope carrier;Steering engine is tapped for driving to tap to hammer into shape;Sound pick-up, for acquiring the percussion sound signal for tapping hammer and tapping ceramic tile surface;Audio Controller, for determining ceramic tile with the presence or absence of hollowing according to percussion sound signal;Ink gun, for there are carry out ink-jet to the ceramic tile when hollowing to mark the ceramic tile with hollowing in the ceramic tile.The utility model structure novel, practicability are high, can it is automatic and accurately judge that ceramic tile whether hollowing, the ceramic tile of hollowing is marked;Secondly the utility model drives without manpower, can plan detection track automatically, carry out automatic job, avoid the omission and repetition of test point.
Description
Technical field
The utility model relates to intelligent measurement control technology fields, more particularly to a kind of ceramic tile hollow drum automatic detection instrument.
Background technique
In real life, ceramic tile hollowing area is not fixation, and the variation of hollowing area largely will affect
Hollowing metope taps sound vibration characteristics.The event that ceramic tile hollowing causes ceramic tile to fall off in life is high-incidence, by retrieval and to dress
The access of engineering contractor is repaired, there are various disadvantages, tradition to tap discriminance for various ceramic tile hollowing detection methods on the market for discovery,
Mainly manually sound is distinguished, the degree of automation is low, and to manpower requirements' height, auditory fatigue can be caused for a long time by tapping,
The accuracy of subjective judgement is influenced, inefficiency influences the accuracy of detection, is frequently present of missing inspection miss detection, constrains pair
The reliability that ceramic tile hollowing is generally investigated.The detection of the identification of human ear lesser for area hollowing occasionally there are large error, because
The subjectivity that this traditional hammering method human ear distinguishes is big, low precision, exists because human ear distinguishes missing inspection caused by error, erroneous detection can
It can property.And must whole manual operation, the degree of automation is low, in the case where current labour cost goes up, testing expense compared with
It is high.
Current detection device is all artificial selection test point, therefore again in the selection of test point, it is difficult to avoid missing inspection or
The problem of with detection is repeated.
Utility model content
In view of the foregoing deficiencies of prior art, the purpose of this utility model is to provide a kind of ceramic tile hollowings to examine automatically
Survey instrument relies on manually for solving detection ceramic tile hollowing in the prior art, and error rate is big, the low problem of the degree of automation.
In order to achieve the above objects and other related objects, the utility model provides a kind of ceramic tile hollow drum automatic detection instrument, institute
Stating ceramic tile hollow drum automatic detection instrument includes: mobile microscope carrier, and the mobile microscope carrier is installed with: position control device, according to presetting
Mobile microscope carrier described in Separation control is mobile at preset timed intervals for position track;Hammer is tapped, for striking with the movement of the mobile microscope carrier
Hit the inspection ceramic tile surface of different location;Steering engine is connected with percussion hammer, for driving the percussion hammer to be tapped;Pickup
Device is installed in percussion hammer side, for acquiring the percussion sound signal for tapping hammer and tapping the ceramic tile surface;Audio control
Device processed is connected with the sound pick-up, for determining the ceramic tile with the presence or absence of hollowing according to the percussion sound signal;Ink-jet
Head is connected with the Audio Controller, in the ceramic tile, there are carry out ink-jet to the ceramic tile when hollowing to have to mark
The ceramic tile of hollowing.
In an embodiment of the utility model, sound insulation is covered with outside the percussion hammer, the steering engine and the sound pick-up
Cover.
In an embodiment of the utility model, the mobile microscope carrier is installed with driving wheel, universal wheel or the machine that can be walked
Device leg.
In an embodiment of the utility model, there are two driving wheels for the front end installing of the mobile microscope carrier, and rear end is equipped with
There is a universal wheel.
In an embodiment of the utility model, the Audio Controller includes: frequency divider, to the knock of acquisition
Frequency signal is divided;The percussion sound signal and default non-empty drum sound signal are compared determining institute by microcontroller
Ceramic tile is stated with the presence or absence of hollowing.
In an embodiment of the utility model, electric power connecting mouth or battery power supply mould are also installed on the mobile microscope carrier
Block.
In an embodiment of the utility model, the infrared inductor for preventing collision is also installed on the mobile microscope carrier.
In an embodiment of the utility model, the quantity of the infrared inductor is 1~6.
In an embodiment of the utility model, be also installed on the mobile microscope carrier respectively with the position control device
It is connected with the Audio Controller, the bluetooth communication for being communicated with an intelligent terminal.
In an embodiment of the utility model, the position control device is also connected with a remote controler, according to described distant
The telecommand for controlling device carries out location control to the mobile microscope carrier.
As described above, a kind of ceramic tile hollow drum automatic detection instrument of the utility model, has following advantageous effects:
The utility model structure novel, practicability are high, can it is automatic and accurately judge that ceramic tile whether hollowing, hollowing
Ceramic tile marks;Secondly the utility model drives without manpower, can plan detection track automatically, carry out automatic job, keep away
The omission and repetition of test point are exempted from.
Detailed description of the invention
Fig. 1 is shown as a kind of overall structure diagram of ceramic tile hollow drum automatic detection instrument disclosed by the utility model.
Fig. 2 is shown as in a kind of ceramic tile hollow drum automatic detection instrument disclosed by the utility model sound peaks frequency in ceramic tile
The trend schematic diagram of heart hollowing variation.
Fig. 3 is shown as a kind of course of work flow chart of ceramic tile hollow drum automatic detection instrument disclosed by the utility model.
Component label instructions
100 mobile microscope carriers
110 tap hammer
120 steering engines
130 sound pick-ups
140 position control devices
150 frequency dividers
160 microcontrollers
170 ink guns
180 blimps
190 infrared inductors
1100 driving wheels
1101 universal wheels
1102 electric power connecting mouths
Specific embodiment
Illustrate the embodiments of the present invention below by way of specific specific example, those skilled in the art can be by this theory
Content disclosed by bright book understands other advantages and effect of the utility model easily.The utility model can also be by addition
Different specific embodiments are embodied or practiced, and the various details in this specification can also be based on different viewpoints and answer
With carrying out various modifications or alterations under the spirit without departing from the utility model.It should be noted that the case where not conflicting
Under, the feature in following embodiment and embodiment can be combined with each other.
Attached drawing 1 is please referred to Fig. 3.It should be noted that diagram provided in following embodiment is only said in a schematic way
The basic conception of bright the utility model is only shown in schema with related component in the utility model rather than according to actual implementation then
When component count, shape and size draw, when actual implementation each component kenel, quantity and ratio can for it is a kind of arbitrarily
Change, and its assembly layout kenel may also be increasingly complex.
The present embodiment provides a kind of ceramic tile hollow drum automatic detection instruments, rely on for solving detection ceramic tile hollowing in the prior art
Manually, error rate is big, the low problem of the degree of automation.It will be detailed below ceramic tile hollow drum automatic detection instrument in the present embodiment
Principle and embodiment makes those skilled in the art not need creative work and is appreciated that one of the present embodiment ceramic tile is empty
Drum automatic tester.
As shown in Figure 1, the ceramic tile hollow drum automatic detection instrument is extremely the present embodiment provides a kind of ceramic tile hollow drum automatic detection instrument
Less include: mobile microscope carrier 100, position control device 140 taps hammer 110, steering engine 120, sound pick-up 130, Audio Controller and
Ink gun 170.
Ceramic tile hollow drum automatic detection instrument described in the present embodiment is described in detail below.
In this present embodiment, the mobile microscope carrier 100 is preferably ellipse or circle without corner angle.The mobile microscope carrier
100 are similar to sweeping robot, and the mobile microscope carrier 100 is installed with driving wheel 1100, universal wheel 1101 or the machine that can be walked
Leg.In this present embodiment, as shown in Figure 1, the front end of the mobile microscope carrier 100 is installed, there are two driving wheels 1100, and rear end is equipped with
There is a universal wheel 1101, it is mobile to all directions convenient for the mobile microscope carrier 100.
Wherein, the mobile microscope carrier 100 taps hammer 110, steering engine 120, sound pick-up 130, audio towards the one side installing on ground
Controller and ink gun 170 carry out percussion detection to the ceramic tile of mobile 100 lower section of microscope carrier.
The mobile microscope carrier 100 is installed with position control device 140, and the position control device 140 is according to default positioning
Mobile microscope carrier 100 described in Separation control is mobile at preset timed intervals for track.Wherein, the position control device 140 includes the whole world GPS
Positioning system and timer, for example, 500 can be paused in the least in each test point after mobile microscope carrier 100 is moved to the test point of ceramic tile
Second, mobile microscope carrier 100 can be 10 lis mobile according to setting, as next test point.Next test point close to wall side it is mobile away from
From less than 10 centimetres, by actual range it is mobile after be used as next test point.
In addition, being also installed with the infrared inductor 190 for preventing collision, institute on the mobile microscope carrier 100 in the present embodiment
The quantity for stating infrared inductor 190 is 1~6.For example, the infrared inductor 190 is 4, symmetrical to fill shown in Fig. 1
Set on the front end of the mobile microscope carrier 100.
190 phase knot of ceramic tile hollow drum automatic detection instrument application GPS geo-location system and infrared inductor in the present embodiment
The method of conjunction carries out detection trajectory planning automatically, automatically selects the track of detection, realizes the fully-automatic intelligent operation of equipment.
In addition, the position control device 140 is also connected with a remote controler, according to the telecommand of the remote controler to institute
It states mobile microscope carrier 100 and carries out location control.Ceramic tile hollowing can be commanded to detect automatically by remote controler the detection of specific region
Instrument reaches specified point and is detected.So the ceramic tile hollow drum automatic detection instrument in the present embodiment drives without manpower, it can entirely certainly
Dynamic planning detection track, carries out automatic job, effectively prevents the omission and repetition of test point, liberated manpower.
In this present embodiment, the hammer 110 that taps is for the mobile percussion different location with the mobile microscope carrier 100
Examine ceramic tile surface.The wherein front position for tapping hammer 110 and being preferably installed in the mobile microscope carrier 100, to guarantee detecting
Testing blind zone is not present when wall side and corner.
The steering engine 120 is connected with percussion hammer 110, for driving the percussion hammer 110 to be tapped.Wherein, institute
It states steering engine 120 and is installed in the hammer handle end for tapping hammer 110, control hammer handle rotates upwardly and downwardly, and tup is driven to be tapped.
In this present embodiment, the sound pick-up 130 is installed in by the percussion hammer 110, for acquiring the percussion hammer 110
Tap the percussion sound signal of the ceramic tile surface.Steering engine 120 controls the percussion hammer 110 and taps ceramic tile surface, the pickup
Device 130 starts to sample, and passes to Audio Controller after the voice signal received is converted to analog signal.
In addition, in this present embodiment, be covered with outside the percussion hammer 110, the steering engine 120 and the sound pick-up 130 every
Sound cover 180 prevents external noise from influencing testing accuracy.Wherein, the blimp 180 is preferably rubber cover.
In this present embodiment, the Audio Controller is connected with the sound pick-up 130, for being believed according to the percussion audio frequency
Number determine that the ceramic tile whether there is hollowing.Specifically, as shown in Figure 1, the Audio Controller includes: frequency divider 150, to adopting
The percussion sound signal of collection is divided;Microcontroller 160 believes the percussion sound signal and default non-empty drum sound frequency
It number compares and to determine the ceramic tile with the presence or absence of hollowing, the microcontroller 160 is, for example, single-chip microcontroller.Wherein, the micro-control
Device 160 processed is also connected with two driving wheels 1100, and driving wheel 1100 drives the shifting according to the instruction of the microcontroller 160
Dynamic load platform 100 is mobile.
The amplitude of all frequency ranges of relatively more received sound is then taken out maximum value place by the frequency divider 150
Frequency range x, and and setting value, i.e., the peak frequency range of the ceramic tile surveyed not hollowing point compares in advance.If frequency range x does not exist
In setting range, is instructed then single-chip microcontroller will at once issue ink gun 170, it is allowed to be marked to ceramic tile.Then single-chip microcontroller
All programs and module recovery wait and judging next time to reset condition.If frequency range x is within the set range, all journeys
Sequence and module are restored to reset condition at once, and waiting judges next time.Wherein, single-chip microcontroller is compared two frequency amplitudes and sentences
Disconnected output control instruction is the control method of this field routine, with quilt as it is known to those skilled in the art that the present invention is not done has
Body limits.
In this present embodiment, the ink gun 170 is connected with the Audio Controller, in the ceramic tile, there are hollowings
When to the ceramic tile carry out ink-jet to mark the ceramic tile with hollowing, convenient for worker repair.
Ceramic tile is prestored in ceramic tile hollow drum automatic detection instrument in the present embodiment taps sound pitch sound peaks frequency
Various percussion audio signals are passed through frequency dividing by the relationship between objective data, the signal characterized by the crest frequency for tapping sound
Device 150, single-chip microcontroller carry out logic judgment, automatic identification sound pick-up 130 acquire percussion voice signal in real time to ceramic tile hollowing into
Row identification, and be marked by ink gun 170.In this present embodiment, audio analysis software can be advanced with to knock
Sound carries out time and frequency domain analysis, establishes the connection to the subjective feeling and time-domain and frequency-domain signal for tapping sound, and it is existing to exclude overtone
A possibility that as having an impact.Performance can most be stablized by, which choosing, whether there is the crest frequency of hollowing structure as characteristic signal.It is empty
Bulging audio data analysis example is as shown in Figure 2.Sound pitch increases with ceramic tile center hollowing area and is reduced, to percussion sound
Signal carries out multiple averaging, carries out Fourier transformation and normalization by audio analysis software, obtains the line chart such as Fig. 2.By
For Fig. 2 it is found that the frequency data for being 7.8 by not hollowing to hollowing area are by gradually becoming smaller greatly, general trend is descending.
In this present embodiment, it is also installed with electric power connecting mouth 1102 or battery power supply module on the mobile microscope carrier 100, it can
It is powered, can also be powered by battery with being connect by power supply line with power outlet, wherein the battery is preferably lithium electricity
Pond, such as 10000 milliamperes of lithium batteries provide the electric power of detector operation.
In this present embodiment, be also installed on the mobile microscope carrier 100 respectively with the position control device 140 and described
Audio Controller connection, the bluetooth communication for being communicated with an intelligent terminal.Wherein, the intelligent terminal is mobile phone
Or computer etc..In this way, ceramic tile hollow drum automatic detection instrument can send detection data and detection track by bluetooth communication
To computer and smart phone.
Ceramic tile hollow drum automatic detection instrument in the present embodiment has at low cost, light weight, accuracy height, high degree of automation
The features such as, there is excellent suitable dress, complete full automatic identification and floor tile hollowing region is marked on ceramic tile table with marking pen
Face, entire detection process realize intelligence, and high degree of automation, monitor in real time without artificial, time saving, less manpower, accurately
Degree is high, effectively avoids missing inspection, and erroneous detection and repetition detect.Hollowing situation directly can be marked on ceramic tile surface, under being convenient for
One step reparation.It is expected to replace traditional hammering method, solves traditional artificial hammering method, accuracy is low, and artificial subjectivity is big, automates journey
Spend it is low, the drawbacks of high labor cost.
For make it is further understood that in the present embodiment ceramic tile hollow drum automatic detection instrument principle, such as Fig. 3
It is shown, the course of work of ceramic tile hollow drum automatic detection instrument in the present embodiment will be illustrated.
Ceramic tile hollow drum automatic detection instrument in the present embodiment is placed in tile floor and carries out detection test.Ceramic tile hollowing is certainly
Dynamic detector after being powered up, can combine according to GPS geo-location system and infrared inductor 190 carry out detection track first
Then planning selectes detection zone and starts to detect, can pause 500 milliseconds in each test point, the control of steering engine 120 taps hammer 110
Ground is tapped, sound pick-up 130 starts to carry out sampled voice while single-chip microcontroller performs after rotation steering engine 120.Sound pick-up 130
After stopping sampling, by electromagnetic induction principle, frequency divider is passed to after the voice signal received is converted to analog signal
150, the percussion sound signal of acquisition is divided, frequency divider 150 will compare all frequency ranges of received sound
Amplitude, then take out the frequency range x of maximum value, the microcontroller 160 and setting value, i.e., the ceramic tile surveyed in advance not hollowing when
Crest frequency compare.If frequency range x is not equal to setting value, single-chip microcontroller marks demand head 170 to ceramic tile
Note.Then all programs and module recovery are automatically moved into next test point to reset condition, equipment.If frequency range x is equal to
Setting value, all programs and module are restored to reset condition at once, and mobile microscope carrier 100 is automatically moved into next test point.If
Surely 10 lis are moved, as next test point.Next test point close to wall side moving distance less than 10 centimetres, by it is practical away from
From after movement be used as next test point.Ceramic tile hollow drum automatic detection instrument in time-consuming 60 minutes the present embodiment about has detected greatly
The tile floor of about 72 square meters is found at ceramic tile hollowing 7.Then primary artificial reinspection, for comparing, artificial detection consumption have been carried out
When 2 hours, only verify 3 hollowing points.By opening floor tile inspection, the ceramic tile hollow drum automatic detection instrument in the present embodiment is examined
Entirely accurate, has the ability to find out hollowing of the area less than 10 square centimeters, and desk checking only have found 3 10 square centimeters with
On hollowing, do not find out 2 hollowings of the area less than 10 square centimeters, and miss out 2 10 square centimeters or more of hollowing.It can
The ceramic tile hollow drum automatic detection instrument seen in the present embodiment ratio in testing accuracy and missing inspection problem is substantially better than artificial detection.Inspection
The speed tested is also obviously than manually faster.
In addition, in order to protrude the innovative part of the utility model, it will not be with solution the utility model in the present embodiment
The technical issues of proposed, the less close feature of relationship introduced, but this does not indicate that there is no other structures in the present embodiment
And functional character.
It should be noted that diagram provided in the present embodiment only illustrates the basic structure of the utility model in a schematic way
Think, only shown in schema then with related component in the utility model rather than component count when according to actual implementation, shape and
Size is drawn, when actual implementation kenel, quantity and the ratio of each component can arbitrarily change for one kind, and its assembly layout type
State may also be increasingly complex.
In conclusion the utility model structure novel, practicability is high, can be automatic and accurately judges that whether ceramic tile is empty
Drum, marks the ceramic tile of hollowing;Secondly the utility model drives without manpower, can plan detection track automatically, carry out
Automatic job avoids the omission and repetition of test point.So the utility model effectively overcome it is in the prior art it is various lack
It puts and has high industrial utilization value.
The above embodiments are only illustrative of the principle and efficacy of the utility model, and not for limitation, this is practical new
Type.Any person skilled in the art can all carry out above-described embodiment under the spirit and scope without prejudice to the utility model
Modifications and changes.Therefore, such as those of ordinary skill in the art without departing from the revealed essence of the utility model
All equivalent modifications or change completed under mind and technical idea, should be covered by the claim of the utility model.
Claims (10)
1. a kind of ceramic tile hollow drum automatic detection instrument, it is characterised in that: the ceramic tile hollow drum automatic detection instrument includes:
Mobile microscope carrier, the mobile microscope carrier are installed with:
Position control device, the mobile microscope carrier according to default positioning track Separation control at preset timed intervals are mobile;
Tap hammer, the inspection ceramic tile surface for the mobile percussion different location with the mobile microscope carrier;The percussion hammer installing
In the front position of the mobile microscope carrier;
Steering engine is connected with percussion hammer, for driving the percussion hammer to be tapped;The steering engine is installed in the percussion hammer
Hammer handle end, control hammer handle rotate upwardly and downwardly, drive tup tapped;
Sound pick-up is installed in percussion hammer side, for acquiring the percussion audio frequency letter for tapping hammer and tapping the ceramic tile surface
Number;
Audio Controller is connected with the sound pick-up, for determining that the ceramic tile whether there is according to the percussion sound signal
Hollowing;
Ink gun is connected with the Audio Controller, for the ceramic tile there are when hollowing to the ceramic tile carry out ink-jet with
Mark the ceramic tile with hollowing.
2. ceramic tile hollow drum automatic detection instrument according to claim 1, it is characterised in that: percussion hammer, the steering engine and
Blimp is covered with outside the sound pick-up.
3. ceramic tile hollow drum automatic detection instrument according to claim 1, it is characterised in that: the mobile microscope carrier is installed with driving
Wheel, universal wheel or the machine leg that can be walked.
4. ceramic tile hollow drum automatic detection instrument according to claim 3, it is characterised in that: install the front end of the mobile microscope carrier
There are two driving wheel, rear end is equipped with a universal wheel.
5. ceramic tile hollow drum automatic detection instrument according to claim 1, it is characterised in that: the Audio Controller includes:
Frequency divider divides the percussion sound signal of acquisition;
The percussion sound signal is compared with default non-empty drum sound signal and determines whether the ceramic tile is deposited by microcontroller
In hollowing.
6. ceramic tile hollow drum automatic detection instrument according to claim 1, it is characterised in that: be also installed on the mobile microscope carrier
Electric power connecting mouth or battery power supply module.
7. ceramic tile hollow drum automatic detection instrument according to claim 1, it is characterised in that: be also installed on the mobile microscope carrier
Prevent the infrared inductor of collision.
8. ceramic tile hollow drum automatic detection instrument according to claim 7, it is characterised in that: the quantity of the infrared inductor is
1~6.
9. ceramic tile hollow drum automatic detection instrument according to claim 1, it is characterised in that: be also installed on the mobile microscope carrier
It is connect respectively with the position control device and the Audio Controller, the Bluetooth communication for being communicated with an intelligent terminal
Module.
10. ceramic tile hollow drum automatic detection instrument according to claim 1, it is characterised in that: the position control device also with
One remote controler is connected, and carries out location control to the mobile microscope carrier according to the telecommand of the remote controler.
Priority Applications (1)
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CN201820879070.2U CN208780657U (en) | 2018-06-07 | 2018-06-07 | Ceramic tile hollow drum automatic detection instrument |
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CN201820879070.2U CN208780657U (en) | 2018-06-07 | 2018-06-07 | Ceramic tile hollow drum automatic detection instrument |
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CN201820879070.2U Expired - Fee Related CN208780657U (en) | 2018-06-07 | 2018-06-07 | Ceramic tile hollow drum automatic detection instrument |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113030265A (en) * | 2021-03-24 | 2021-06-25 | 中国科学院力学研究所 | Detector for analyzing internal defects of object based on acoustic spectrum |
CN113484416A (en) * | 2021-07-05 | 2021-10-08 | 北京房江湖科技有限公司 | Method and device for detecting hollowing of ceramic tile, storage medium and electronic equipment |
CN113834873A (en) * | 2021-09-03 | 2021-12-24 | 中国科学院声学研究所 | Guided wave imaging device and method for ceramic tile debonding detection |
CN114487110A (en) * | 2022-01-20 | 2022-05-13 | 武汉理工大学 | Floor tile hollowing automatic detection method and device |
-
2018
- 2018-06-07 CN CN201820879070.2U patent/CN208780657U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113030265A (en) * | 2021-03-24 | 2021-06-25 | 中国科学院力学研究所 | Detector for analyzing internal defects of object based on acoustic spectrum |
CN113484416A (en) * | 2021-07-05 | 2021-10-08 | 北京房江湖科技有限公司 | Method and device for detecting hollowing of ceramic tile, storage medium and electronic equipment |
CN113834873A (en) * | 2021-09-03 | 2021-12-24 | 中国科学院声学研究所 | Guided wave imaging device and method for ceramic tile debonding detection |
CN114487110A (en) * | 2022-01-20 | 2022-05-13 | 武汉理工大学 | Floor tile hollowing automatic detection method and device |
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