CN208780657U - Ceramic tile hollow drum automatic detection instrument - Google Patents

Ceramic tile hollow drum automatic detection instrument Download PDF

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Publication number
CN208780657U
CN208780657U CN201820879070.2U CN201820879070U CN208780657U CN 208780657 U CN208780657 U CN 208780657U CN 201820879070 U CN201820879070 U CN 201820879070U CN 208780657 U CN208780657 U CN 208780657U
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CN
China
Prior art keywords
ceramic tile
microscope carrier
automatic detection
detection instrument
hollowing
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Expired - Fee Related
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CN201820879070.2U
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Chinese (zh)
Inventor
吴舟哲
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Individual
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Individual
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Abstract

The utility model provides a kind of ceramic tile hollow drum automatic detection instrument, comprising: mobile microscope carrier, the mobile microscope carrier are installed with: position control device, and according to default positioning track, the mobile microscope carrier of Separation control is mobile at preset timed intervals;Hammer is tapped, the inspection ceramic tile surface for the mobile percussion different location with mobile microscope carrier;Steering engine is tapped for driving to tap to hammer into shape;Sound pick-up, for acquiring the percussion sound signal for tapping hammer and tapping ceramic tile surface;Audio Controller, for determining ceramic tile with the presence or absence of hollowing according to percussion sound signal;Ink gun, for there are carry out ink-jet to the ceramic tile when hollowing to mark the ceramic tile with hollowing in the ceramic tile.The utility model structure novel, practicability are high, can it is automatic and accurately judge that ceramic tile whether hollowing, the ceramic tile of hollowing is marked;Secondly the utility model drives without manpower, can plan detection track automatically, carry out automatic job, avoid the omission and repetition of test point.

Description

Ceramic tile hollow drum automatic detection instrument
Technical field
The utility model relates to intelligent measurement control technology fields, more particularly to a kind of ceramic tile hollow drum automatic detection instrument.
Background technique
In real life, ceramic tile hollowing area is not fixation, and the variation of hollowing area largely will affect Hollowing metope taps sound vibration characteristics.The event that ceramic tile hollowing causes ceramic tile to fall off in life is high-incidence, by retrieval and to dress The access of engineering contractor is repaired, there are various disadvantages, tradition to tap discriminance for various ceramic tile hollowing detection methods on the market for discovery, Mainly manually sound is distinguished, the degree of automation is low, and to manpower requirements' height, auditory fatigue can be caused for a long time by tapping, The accuracy of subjective judgement is influenced, inefficiency influences the accuracy of detection, is frequently present of missing inspection miss detection, constrains pair The reliability that ceramic tile hollowing is generally investigated.The detection of the identification of human ear lesser for area hollowing occasionally there are large error, because The subjectivity that this traditional hammering method human ear distinguishes is big, low precision, exists because human ear distinguishes missing inspection caused by error, erroneous detection can It can property.And must whole manual operation, the degree of automation is low, in the case where current labour cost goes up, testing expense compared with It is high.
Current detection device is all artificial selection test point, therefore again in the selection of test point, it is difficult to avoid missing inspection or The problem of with detection is repeated.
Utility model content
In view of the foregoing deficiencies of prior art, the purpose of this utility model is to provide a kind of ceramic tile hollowings to examine automatically Survey instrument relies on manually for solving detection ceramic tile hollowing in the prior art, and error rate is big, the low problem of the degree of automation.
In order to achieve the above objects and other related objects, the utility model provides a kind of ceramic tile hollow drum automatic detection instrument, institute Stating ceramic tile hollow drum automatic detection instrument includes: mobile microscope carrier, and the mobile microscope carrier is installed with: position control device, according to presetting Mobile microscope carrier described in Separation control is mobile at preset timed intervals for position track;Hammer is tapped, for striking with the movement of the mobile microscope carrier Hit the inspection ceramic tile surface of different location;Steering engine is connected with percussion hammer, for driving the percussion hammer to be tapped;Pickup Device is installed in percussion hammer side, for acquiring the percussion sound signal for tapping hammer and tapping the ceramic tile surface;Audio control Device processed is connected with the sound pick-up, for determining the ceramic tile with the presence or absence of hollowing according to the percussion sound signal;Ink-jet Head is connected with the Audio Controller, in the ceramic tile, there are carry out ink-jet to the ceramic tile when hollowing to have to mark The ceramic tile of hollowing.
In an embodiment of the utility model, sound insulation is covered with outside the percussion hammer, the steering engine and the sound pick-up Cover.
In an embodiment of the utility model, the mobile microscope carrier is installed with driving wheel, universal wheel or the machine that can be walked Device leg.
In an embodiment of the utility model, there are two driving wheels for the front end installing of the mobile microscope carrier, and rear end is equipped with There is a universal wheel.
In an embodiment of the utility model, the Audio Controller includes: frequency divider, to the knock of acquisition Frequency signal is divided;The percussion sound signal and default non-empty drum sound signal are compared determining institute by microcontroller Ceramic tile is stated with the presence or absence of hollowing.
In an embodiment of the utility model, electric power connecting mouth or battery power supply mould are also installed on the mobile microscope carrier Block.
In an embodiment of the utility model, the infrared inductor for preventing collision is also installed on the mobile microscope carrier.
In an embodiment of the utility model, the quantity of the infrared inductor is 1~6.
In an embodiment of the utility model, be also installed on the mobile microscope carrier respectively with the position control device It is connected with the Audio Controller, the bluetooth communication for being communicated with an intelligent terminal.
In an embodiment of the utility model, the position control device is also connected with a remote controler, according to described distant The telecommand for controlling device carries out location control to the mobile microscope carrier.
As described above, a kind of ceramic tile hollow drum automatic detection instrument of the utility model, has following advantageous effects:
The utility model structure novel, practicability are high, can it is automatic and accurately judge that ceramic tile whether hollowing, hollowing Ceramic tile marks;Secondly the utility model drives without manpower, can plan detection track automatically, carry out automatic job, keep away The omission and repetition of test point are exempted from.
Detailed description of the invention
Fig. 1 is shown as a kind of overall structure diagram of ceramic tile hollow drum automatic detection instrument disclosed by the utility model.
Fig. 2 is shown as in a kind of ceramic tile hollow drum automatic detection instrument disclosed by the utility model sound peaks frequency in ceramic tile The trend schematic diagram of heart hollowing variation.
Fig. 3 is shown as a kind of course of work flow chart of ceramic tile hollow drum automatic detection instrument disclosed by the utility model.
Component label instructions
100 mobile microscope carriers
110 tap hammer
120 steering engines
130 sound pick-ups
140 position control devices
150 frequency dividers
160 microcontrollers
170 ink guns
180 blimps
190 infrared inductors
1100 driving wheels
1101 universal wheels
1102 electric power connecting mouths
Specific embodiment
Illustrate the embodiments of the present invention below by way of specific specific example, those skilled in the art can be by this theory Content disclosed by bright book understands other advantages and effect of the utility model easily.The utility model can also be by addition Different specific embodiments are embodied or practiced, and the various details in this specification can also be based on different viewpoints and answer With carrying out various modifications or alterations under the spirit without departing from the utility model.It should be noted that the case where not conflicting Under, the feature in following embodiment and embodiment can be combined with each other.
Attached drawing 1 is please referred to Fig. 3.It should be noted that diagram provided in following embodiment is only said in a schematic way The basic conception of bright the utility model is only shown in schema with related component in the utility model rather than according to actual implementation then When component count, shape and size draw, when actual implementation each component kenel, quantity and ratio can for it is a kind of arbitrarily Change, and its assembly layout kenel may also be increasingly complex.
The present embodiment provides a kind of ceramic tile hollow drum automatic detection instruments, rely on for solving detection ceramic tile hollowing in the prior art Manually, error rate is big, the low problem of the degree of automation.It will be detailed below ceramic tile hollow drum automatic detection instrument in the present embodiment Principle and embodiment makes those skilled in the art not need creative work and is appreciated that one of the present embodiment ceramic tile is empty Drum automatic tester.
As shown in Figure 1, the ceramic tile hollow drum automatic detection instrument is extremely the present embodiment provides a kind of ceramic tile hollow drum automatic detection instrument Less include: mobile microscope carrier 100, position control device 140 taps hammer 110, steering engine 120, sound pick-up 130, Audio Controller and Ink gun 170.
Ceramic tile hollow drum automatic detection instrument described in the present embodiment is described in detail below.
In this present embodiment, the mobile microscope carrier 100 is preferably ellipse or circle without corner angle.The mobile microscope carrier 100 are similar to sweeping robot, and the mobile microscope carrier 100 is installed with driving wheel 1100, universal wheel 1101 or the machine that can be walked Leg.In this present embodiment, as shown in Figure 1, the front end of the mobile microscope carrier 100 is installed, there are two driving wheels 1100, and rear end is equipped with There is a universal wheel 1101, it is mobile to all directions convenient for the mobile microscope carrier 100.
Wherein, the mobile microscope carrier 100 taps hammer 110, steering engine 120, sound pick-up 130, audio towards the one side installing on ground Controller and ink gun 170 carry out percussion detection to the ceramic tile of mobile 100 lower section of microscope carrier.
The mobile microscope carrier 100 is installed with position control device 140, and the position control device 140 is according to default positioning Mobile microscope carrier 100 described in Separation control is mobile at preset timed intervals for track.Wherein, the position control device 140 includes the whole world GPS Positioning system and timer, for example, 500 can be paused in the least in each test point after mobile microscope carrier 100 is moved to the test point of ceramic tile Second, mobile microscope carrier 100 can be 10 lis mobile according to setting, as next test point.Next test point close to wall side it is mobile away from From less than 10 centimetres, by actual range it is mobile after be used as next test point.
In addition, being also installed with the infrared inductor 190 for preventing collision, institute on the mobile microscope carrier 100 in the present embodiment The quantity for stating infrared inductor 190 is 1~6.For example, the infrared inductor 190 is 4, symmetrical to fill shown in Fig. 1 Set on the front end of the mobile microscope carrier 100.
190 phase knot of ceramic tile hollow drum automatic detection instrument application GPS geo-location system and infrared inductor in the present embodiment The method of conjunction carries out detection trajectory planning automatically, automatically selects the track of detection, realizes the fully-automatic intelligent operation of equipment.
In addition, the position control device 140 is also connected with a remote controler, according to the telecommand of the remote controler to institute It states mobile microscope carrier 100 and carries out location control.Ceramic tile hollowing can be commanded to detect automatically by remote controler the detection of specific region Instrument reaches specified point and is detected.So the ceramic tile hollow drum automatic detection instrument in the present embodiment drives without manpower, it can entirely certainly Dynamic planning detection track, carries out automatic job, effectively prevents the omission and repetition of test point, liberated manpower.
In this present embodiment, the hammer 110 that taps is for the mobile percussion different location with the mobile microscope carrier 100 Examine ceramic tile surface.The wherein front position for tapping hammer 110 and being preferably installed in the mobile microscope carrier 100, to guarantee detecting Testing blind zone is not present when wall side and corner.
The steering engine 120 is connected with percussion hammer 110, for driving the percussion hammer 110 to be tapped.Wherein, institute It states steering engine 120 and is installed in the hammer handle end for tapping hammer 110, control hammer handle rotates upwardly and downwardly, and tup is driven to be tapped.
In this present embodiment, the sound pick-up 130 is installed in by the percussion hammer 110, for acquiring the percussion hammer 110 Tap the percussion sound signal of the ceramic tile surface.Steering engine 120 controls the percussion hammer 110 and taps ceramic tile surface, the pickup Device 130 starts to sample, and passes to Audio Controller after the voice signal received is converted to analog signal.
In addition, in this present embodiment, be covered with outside the percussion hammer 110, the steering engine 120 and the sound pick-up 130 every Sound cover 180 prevents external noise from influencing testing accuracy.Wherein, the blimp 180 is preferably rubber cover.
In this present embodiment, the Audio Controller is connected with the sound pick-up 130, for being believed according to the percussion audio frequency Number determine that the ceramic tile whether there is hollowing.Specifically, as shown in Figure 1, the Audio Controller includes: frequency divider 150, to adopting The percussion sound signal of collection is divided;Microcontroller 160 believes the percussion sound signal and default non-empty drum sound frequency It number compares and to determine the ceramic tile with the presence or absence of hollowing, the microcontroller 160 is, for example, single-chip microcontroller.Wherein, the micro-control Device 160 processed is also connected with two driving wheels 1100, and driving wheel 1100 drives the shifting according to the instruction of the microcontroller 160 Dynamic load platform 100 is mobile.
The amplitude of all frequency ranges of relatively more received sound is then taken out maximum value place by the frequency divider 150 Frequency range x, and and setting value, i.e., the peak frequency range of the ceramic tile surveyed not hollowing point compares in advance.If frequency range x does not exist In setting range, is instructed then single-chip microcontroller will at once issue ink gun 170, it is allowed to be marked to ceramic tile.Then single-chip microcontroller All programs and module recovery wait and judging next time to reset condition.If frequency range x is within the set range, all journeys Sequence and module are restored to reset condition at once, and waiting judges next time.Wherein, single-chip microcontroller is compared two frequency amplitudes and sentences Disconnected output control instruction is the control method of this field routine, with quilt as it is known to those skilled in the art that the present invention is not done has Body limits.
In this present embodiment, the ink gun 170 is connected with the Audio Controller, in the ceramic tile, there are hollowings When to the ceramic tile carry out ink-jet to mark the ceramic tile with hollowing, convenient for worker repair.
Ceramic tile is prestored in ceramic tile hollow drum automatic detection instrument in the present embodiment taps sound pitch sound peaks frequency Various percussion audio signals are passed through frequency dividing by the relationship between objective data, the signal characterized by the crest frequency for tapping sound Device 150, single-chip microcontroller carry out logic judgment, automatic identification sound pick-up 130 acquire percussion voice signal in real time to ceramic tile hollowing into Row identification, and be marked by ink gun 170.In this present embodiment, audio analysis software can be advanced with to knock Sound carries out time and frequency domain analysis, establishes the connection to the subjective feeling and time-domain and frequency-domain signal for tapping sound, and it is existing to exclude overtone A possibility that as having an impact.Performance can most be stablized by, which choosing, whether there is the crest frequency of hollowing structure as characteristic signal.It is empty Bulging audio data analysis example is as shown in Figure 2.Sound pitch increases with ceramic tile center hollowing area and is reduced, to percussion sound Signal carries out multiple averaging, carries out Fourier transformation and normalization by audio analysis software, obtains the line chart such as Fig. 2.By For Fig. 2 it is found that the frequency data for being 7.8 by not hollowing to hollowing area are by gradually becoming smaller greatly, general trend is descending.
In this present embodiment, it is also installed with electric power connecting mouth 1102 or battery power supply module on the mobile microscope carrier 100, it can It is powered, can also be powered by battery with being connect by power supply line with power outlet, wherein the battery is preferably lithium electricity Pond, such as 10000 milliamperes of lithium batteries provide the electric power of detector operation.
In this present embodiment, be also installed on the mobile microscope carrier 100 respectively with the position control device 140 and described Audio Controller connection, the bluetooth communication for being communicated with an intelligent terminal.Wherein, the intelligent terminal is mobile phone Or computer etc..In this way, ceramic tile hollow drum automatic detection instrument can send detection data and detection track by bluetooth communication To computer and smart phone.
Ceramic tile hollow drum automatic detection instrument in the present embodiment has at low cost, light weight, accuracy height, high degree of automation The features such as, there is excellent suitable dress, complete full automatic identification and floor tile hollowing region is marked on ceramic tile table with marking pen Face, entire detection process realize intelligence, and high degree of automation, monitor in real time without artificial, time saving, less manpower, accurately Degree is high, effectively avoids missing inspection, and erroneous detection and repetition detect.Hollowing situation directly can be marked on ceramic tile surface, under being convenient for One step reparation.It is expected to replace traditional hammering method, solves traditional artificial hammering method, accuracy is low, and artificial subjectivity is big, automates journey Spend it is low, the drawbacks of high labor cost.
For make it is further understood that in the present embodiment ceramic tile hollow drum automatic detection instrument principle, such as Fig. 3 It is shown, the course of work of ceramic tile hollow drum automatic detection instrument in the present embodiment will be illustrated.
Ceramic tile hollow drum automatic detection instrument in the present embodiment is placed in tile floor and carries out detection test.Ceramic tile hollowing is certainly Dynamic detector after being powered up, can combine according to GPS geo-location system and infrared inductor 190 carry out detection track first Then planning selectes detection zone and starts to detect, can pause 500 milliseconds in each test point, the control of steering engine 120 taps hammer 110 Ground is tapped, sound pick-up 130 starts to carry out sampled voice while single-chip microcontroller performs after rotation steering engine 120.Sound pick-up 130 After stopping sampling, by electromagnetic induction principle, frequency divider is passed to after the voice signal received is converted to analog signal 150, the percussion sound signal of acquisition is divided, frequency divider 150 will compare all frequency ranges of received sound Amplitude, then take out the frequency range x of maximum value, the microcontroller 160 and setting value, i.e., the ceramic tile surveyed in advance not hollowing when Crest frequency compare.If frequency range x is not equal to setting value, single-chip microcontroller marks demand head 170 to ceramic tile Note.Then all programs and module recovery are automatically moved into next test point to reset condition, equipment.If frequency range x is equal to Setting value, all programs and module are restored to reset condition at once, and mobile microscope carrier 100 is automatically moved into next test point.If Surely 10 lis are moved, as next test point.Next test point close to wall side moving distance less than 10 centimetres, by it is practical away from From after movement be used as next test point.Ceramic tile hollow drum automatic detection instrument in time-consuming 60 minutes the present embodiment about has detected greatly The tile floor of about 72 square meters is found at ceramic tile hollowing 7.Then primary artificial reinspection, for comparing, artificial detection consumption have been carried out When 2 hours, only verify 3 hollowing points.By opening floor tile inspection, the ceramic tile hollow drum automatic detection instrument in the present embodiment is examined Entirely accurate, has the ability to find out hollowing of the area less than 10 square centimeters, and desk checking only have found 3 10 square centimeters with On hollowing, do not find out 2 hollowings of the area less than 10 square centimeters, and miss out 2 10 square centimeters or more of hollowing.It can The ceramic tile hollow drum automatic detection instrument seen in the present embodiment ratio in testing accuracy and missing inspection problem is substantially better than artificial detection.Inspection The speed tested is also obviously than manually faster.
In addition, in order to protrude the innovative part of the utility model, it will not be with solution the utility model in the present embodiment The technical issues of proposed, the less close feature of relationship introduced, but this does not indicate that there is no other structures in the present embodiment And functional character.
It should be noted that diagram provided in the present embodiment only illustrates the basic structure of the utility model in a schematic way Think, only shown in schema then with related component in the utility model rather than component count when according to actual implementation, shape and Size is drawn, when actual implementation kenel, quantity and the ratio of each component can arbitrarily change for one kind, and its assembly layout type State may also be increasingly complex.
In conclusion the utility model structure novel, practicability is high, can be automatic and accurately judges that whether ceramic tile is empty Drum, marks the ceramic tile of hollowing;Secondly the utility model drives without manpower, can plan detection track automatically, carry out Automatic job avoids the omission and repetition of test point.So the utility model effectively overcome it is in the prior art it is various lack It puts and has high industrial utilization value.
The above embodiments are only illustrative of the principle and efficacy of the utility model, and not for limitation, this is practical new Type.Any person skilled in the art can all carry out above-described embodiment under the spirit and scope without prejudice to the utility model Modifications and changes.Therefore, such as those of ordinary skill in the art without departing from the revealed essence of the utility model All equivalent modifications or change completed under mind and technical idea, should be covered by the claim of the utility model.

Claims (10)

1. a kind of ceramic tile hollow drum automatic detection instrument, it is characterised in that: the ceramic tile hollow drum automatic detection instrument includes:
Mobile microscope carrier, the mobile microscope carrier are installed with:
Position control device, the mobile microscope carrier according to default positioning track Separation control at preset timed intervals are mobile;
Tap hammer, the inspection ceramic tile surface for the mobile percussion different location with the mobile microscope carrier;The percussion hammer installing In the front position of the mobile microscope carrier;
Steering engine is connected with percussion hammer, for driving the percussion hammer to be tapped;The steering engine is installed in the percussion hammer Hammer handle end, control hammer handle rotate upwardly and downwardly, drive tup tapped;
Sound pick-up is installed in percussion hammer side, for acquiring the percussion audio frequency letter for tapping hammer and tapping the ceramic tile surface Number;
Audio Controller is connected with the sound pick-up, for determining that the ceramic tile whether there is according to the percussion sound signal Hollowing;
Ink gun is connected with the Audio Controller, for the ceramic tile there are when hollowing to the ceramic tile carry out ink-jet with Mark the ceramic tile with hollowing.
2. ceramic tile hollow drum automatic detection instrument according to claim 1, it is characterised in that: percussion hammer, the steering engine and Blimp is covered with outside the sound pick-up.
3. ceramic tile hollow drum automatic detection instrument according to claim 1, it is characterised in that: the mobile microscope carrier is installed with driving Wheel, universal wheel or the machine leg that can be walked.
4. ceramic tile hollow drum automatic detection instrument according to claim 3, it is characterised in that: install the front end of the mobile microscope carrier There are two driving wheel, rear end is equipped with a universal wheel.
5. ceramic tile hollow drum automatic detection instrument according to claim 1, it is characterised in that: the Audio Controller includes:
Frequency divider divides the percussion sound signal of acquisition;
The percussion sound signal is compared with default non-empty drum sound signal and determines whether the ceramic tile is deposited by microcontroller In hollowing.
6. ceramic tile hollow drum automatic detection instrument according to claim 1, it is characterised in that: be also installed on the mobile microscope carrier Electric power connecting mouth or battery power supply module.
7. ceramic tile hollow drum automatic detection instrument according to claim 1, it is characterised in that: be also installed on the mobile microscope carrier Prevent the infrared inductor of collision.
8. ceramic tile hollow drum automatic detection instrument according to claim 7, it is characterised in that: the quantity of the infrared inductor is 1~6.
9. ceramic tile hollow drum automatic detection instrument according to claim 1, it is characterised in that: be also installed on the mobile microscope carrier It is connect respectively with the position control device and the Audio Controller, the Bluetooth communication for being communicated with an intelligent terminal Module.
10. ceramic tile hollow drum automatic detection instrument according to claim 1, it is characterised in that: the position control device also with One remote controler is connected, and carries out location control to the mobile microscope carrier according to the telecommand of the remote controler.
CN201820879070.2U 2018-06-07 2018-06-07 Ceramic tile hollow drum automatic detection instrument Expired - Fee Related CN208780657U (en)

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Application Number Priority Date Filing Date Title
CN201820879070.2U CN208780657U (en) 2018-06-07 2018-06-07 Ceramic tile hollow drum automatic detection instrument

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Application Number Priority Date Filing Date Title
CN201820879070.2U CN208780657U (en) 2018-06-07 2018-06-07 Ceramic tile hollow drum automatic detection instrument

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Publication Number Publication Date
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113030265A (en) * 2021-03-24 2021-06-25 中国科学院力学研究所 Detector for analyzing internal defects of object based on acoustic spectrum
CN113484416A (en) * 2021-07-05 2021-10-08 北京房江湖科技有限公司 Method and device for detecting hollowing of ceramic tile, storage medium and electronic equipment
CN113834873A (en) * 2021-09-03 2021-12-24 中国科学院声学研究所 Guided wave imaging device and method for ceramic tile debonding detection
CN114487110A (en) * 2022-01-20 2022-05-13 武汉理工大学 Floor tile hollowing automatic detection method and device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113030265A (en) * 2021-03-24 2021-06-25 中国科学院力学研究所 Detector for analyzing internal defects of object based on acoustic spectrum
CN113484416A (en) * 2021-07-05 2021-10-08 北京房江湖科技有限公司 Method and device for detecting hollowing of ceramic tile, storage medium and electronic equipment
CN113834873A (en) * 2021-09-03 2021-12-24 中国科学院声学研究所 Guided wave imaging device and method for ceramic tile debonding detection
CN114487110A (en) * 2022-01-20 2022-05-13 武汉理工大学 Floor tile hollowing automatic detection method and device

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