CN208767080U - LED ultraviolet light irradiation cable cross-linking equipment - Google Patents
LED ultraviolet light irradiation cable cross-linking equipment Download PDFInfo
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- CN208767080U CN208767080U CN201821564756.9U CN201821564756U CN208767080U CN 208767080 U CN208767080 U CN 208767080U CN 201821564756 U CN201821564756 U CN 201821564756U CN 208767080 U CN208767080 U CN 208767080U
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- temperature sensor
- ultraviolet light
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Abstract
The utility model relates to cable cross-linking equipment technical fields, in particular LED ultraviolet light irradiation cable cross-linking equipment, including control cabinet, irradiate host, smoke discharging and purifying device, dust-extraction unit and water cooling unit, the control cabinet bottom is fixedly installed with support leg, control panel is equipped on front side of the control cabinet, irradiation host is equipped at the top of the control cabinet, lid is provided on front side of the irradiation host, quartz pipe is equipped at the irradiation host inside center, and the quartz pipe is mounted on temperature sensor in two sides up and down, upper and lower ends are fixedly connected to refrigerating seat inside the irradiation host, side of the refrigerating seat described in two groups apart from temperature sensor is equipped with substrate, the side of the substrate distance temperature sensor is equipped with integrated circuit, side of the integrated circuit apart from temperature sensor is equipped with LED lamp tube.Single unit system structure is simple and convenient to operate in the utility model, occupied space is few and at low cost, high reliablity, has certain promotional value.
Description
Technical field
The utility model relates to cable cross-linking equipment technical fields, specially LED ultraviolet light irradiation cable cross-linking equipment.
Background technique
LED ultraviolet light irradiation cross-linking technology is the manufacturing technology of China's independent intellectual property rights, and principle is to be in polyolefin
Suitable photo-crosslinking sensitizer is added in main base resin, is the spy of pellucidity when heating and squeeze out using polyolefine material
Property, ultraviolet irradiation focused transmission is shining into material, the light-initiated photosensitizer of high energy ultraviolet forms free radical and goes forward side by side an one-step inducing polyene
Hydrocarbon unit generates macromolecular radical, forms crosslinked polyolefin materials by bonding action between free radical.
To meet the requirement of UV irradiation cross-linking manufacturing technology, engineering developme personnel are optimized with computer simulation technology
Ultraviolet irradiation system and water cooling system are aided with advanced observation and control technology, have developed a kind of high quality, efficient ultraviolet light
Irradiation cross-linking apparatus.
Utility model content
The purpose of this utility model is to provide LED ultraviolet light irradiation cable cross-linking equipment, to solve above-mentioned background technique
The problem of middle proposition.
To achieve the above object, the utility model provides the following technical solutions:
LED ultraviolet light irradiation cable cross-linking equipment, including control cabinet, irradiation host, smoke discharging and purifying device, dust-extraction unit with
And water cooling unit, the control cabinet bottom are fixedly installed with support leg, are equipped with control panel, the control cabinet on front side of the control cabinet
Top is equipped with irradiation host, and lid is provided on front side of the irradiation host, is equipped with quartz ampoule at the irradiation host inside center
Road, and two sides are mounted on temperature sensor to the quartz pipe up and down, upper and lower ends are fixed inside the irradiation host connects
It is connected to refrigerating seat, side of the refrigerating seat described in two groups apart from temperature sensor is equipped with substrate, the substrate distance temperature sensor
Side be equipped with integrated circuit, side of the integrated circuit apart from temperature sensor is equipped with LED lamp tube, and the LED light
Pipe front end is fixedly installed with high temperature convex lens, and the irradiation host left end is provided with dust-extraction unit, and the dust-extraction unit is close to irradiation
The side of host is equipped with suction inlet, is equipped with suction ventilator, the dust-extraction unit on the left of the dust-extraction unit inner distance suction inlet
Internal left end is equipped with dust-collecting cavity, and the irradiation host right end is provided with smoke discharging and purifying device, is equipped with water at the top of the irradiation host
Cold, the water cooling unit inside left are equipped with refrigeration compressor, and the refrigeration compressor right side is connected with circulation by water pipe
Pump, and side of the circulating pump far from refrigeration compressor is connected to the inside of return water tank, the water cooling by water pipe perforation
Machine top right side is equipped with alarm device.
Preferably, the LED lamp tube uses 500W lower voltage LED lamp, and the LED lamp tube is equipped with 14 groups altogether.
Preferably, the operating temperature of the LED lamp tube is between 15-35.
It preferably, is ultraviolet line control system inside the control cabinet.
Preferably, the control panel is equipped with display screen, control switch and indicator light.
Preferably, the alarm device is connect with telecommunications inside temperature sensor.
Preferably, the support leg is equipped with four groups altogether, is fixedly mounted on the bottom four corners of control cabinet.
Compared with prior art, the utility model has the beneficial effects that
1, in the utility model, by the high temperature convex lens of setting, ultraviolet light is focused on to the center of irradiation host, therefore,
It is irradiation optimum state when cable is by irradiation host inside center, high cross-linking efficiency can be obtained.
2, in the utility model, by the water cooling unit of setting, it is maintained at the operating temperature of LED lamp tube between 15-35, this
Sample greatly prolongs LED lamp tube service life.
3, in the utility model, by be arranged temperature sensor, when sense LED lamp tube be more than setting online temperature
When, corresponding red indicating light lights, and generates alarm song by alarm device to serve as warning.
4, in the utility model, by the dust-extraction unit of setting, the work that can use suction ventilator will be irradiated inside host
Dust and LED lamp tube on dust, the inside of dust-collecting cavity is imported by suction inlet, with solve irradiation host inside for a long time
The problem of accumulating dust, while improving the service life of LED lamp tube.
5, in the utility model, single unit system uses advanced stable control mode, first device component of high reliability, institute
There are non-standard components to be all made of high life design, stringent material selection is equipped with accurately level of processing again, assembly it is each
Link has very high quality requirement, finally ensures that every equipment can be safe and reliable by very strict test, will
The stability and service life of equipment perform to maximum, and single unit system structure is simple and convenient to operate, occupied space is few and cost
Low, high reliablity has certain promotional value.
Detailed description of the invention
Fig. 1 is the utility model overall structure diagram；
Fig. 2 is the utility model whole interior structural schematic diagram；
Fig. 3 is the schematic diagram of internal structure of dust-extraction unit in the utility model；
In figure: 1- control cabinet, 2- support leg, 3- control panel, 4- irradiation host, 5- refrigerating seat, 6- substrate, the integrated electricity of 7-
Road, 8-LED fluorescent tube, 9- high temperature convex lens, 10- quartz channel, 11- temperature sensor, 12- smoke discharging and purifying device, 13- dedusting dress
Set, 14- suction inlet, 15- suction ventilator, 16- dust-collecting cavity, 17- lid, 18- water cooling unit, 19- refrigeration compressor, 20- circulating pump,
21- return water tank, 22- alarm device.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment, based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
Fig. 1-3 is please referred to, the utility model provides a kind of technical solution:
LED ultraviolet light irradiation cable cross-linking equipment, including control cabinet 1, irradiation host 4, smoke discharging and purifying device 12, dedusting dress
13 and water cooling unit 18 are set, it is ultraviolet line control system inside control cabinet 1 that 1 bottom of control cabinet, which is fixedly installed with support leg 2, branch
Support foot 2 is equipped with four groups altogether, is fixedly mounted on the bottom four corners of control cabinet 1, is equipped with control panel 3, control plane on front side of control cabinet 1
Plate 3 is equipped with display screen, control switch and indicator light, and irradiation host 4 is equipped at the top of control cabinet 1, irradiates and is arranged on front side of host 4
There is lid 17, irradiate and be equipped with quartz pipe 10 at 4 inside center of host, and about 10 two sides of quartz pipe are mounted on temperature biography
Sensor 11, irradiation 4 inside upper and lower ends of host are fixedly connected to refrigerating seat 5, and two groups of refrigerating seats 5 are apart from temperature sensor 11
Side is equipped with substrate 6, and side of the substrate 6 apart from temperature sensor 11 is equipped with integrated circuit 7, and integrated circuit 7 is apart from temperature sensing
The side of device 11 is equipped with LED lamp tube 8, and LED lamp tube 8 uses 500W lower voltage LED lamp, and LED lamp tube 8 is equipped with 14 groups altogether, LED light
The operating temperature of pipe 8 is between 15-35, and 8 front end of LED lamp tube is fixedly installed with high temperature convex lens 9, passes through the high temperature convex lens of setting
9, ultraviolet light is focused on to the center of irradiation host 4, therefore, is shone when cable is by irradiation 4 inside center of host
Optimum state is penetrated, high cross-linking efficiency can be obtained, irradiation 4 left end of host is provided with dust-extraction unit 13, and dust-extraction unit 13 is close
The side for irradiating host 4 is equipped with suction inlet 14, is equipped with suction ventilator 15, dedusting on the left of 13 inner distance suction inlet 14 of dust-extraction unit
13 inside left end of device is equipped with dust-collecting cavity 16, and by the dust-extraction unit 13 of setting, the work that can use suction ventilator 15 will be irradiated
Dust on dust and LED lamp tube 8 inside host 4, the inside of dust-collecting cavity 16 is imported by suction inlet 14, to solve to irradiate
The problem of dust is accumulated in 4 inside of host for a long time, while the service life of LED lamp tube 8 is improved, irradiation 4 right end of host is provided with
Smoke discharging and purifying device 12 irradiates and is equipped with water cooling unit 18 at the top of host 4, and 18 inside left of water cooling unit is equipped with refrigeration compressor 19,
Circulating pump 20 is connected with by water pipe on the right side of refrigeration compressor 19, and circulating pump 20 passes through water far from the side of refrigeration compressor 19
The inside that pipe perforation is connected to return water tank 21 makes the operating temperature of LED lamp tube 8 be maintained at 15- by the water cooling unit 18 of setting
Between 35, greatly prolong 8 service life of LED lamp tube in this way, 18 top right side of water cooling unit is equipped with alarm device 22, alarm device 22 with
11 inside telecommunications of temperature sensor connection, by be arranged temperature sensor 11, when sense LED lamp tube 8 be more than setting it is online
When temperature, corresponding red indicating light is lighted, and generates alarm song by alarm device 22 to serve as warning, and single unit system uses
Advanced stable control mode, first device component of high reliability, all non-standard components are all made of high life design, strictly
Material selection be equipped with accurately level of processing again, the links of assembly have very high quality requirement, finally by very
Stringent test ensures that every equipment can be safe and reliable, and the stability of equipment and service life are performed to maximum, whole
Body device structure is simple and convenient to operate, occupied space is few and at low cost, high reliablity, has certain promotional value.
Utility model workflow: before use, giving device power, observing all instrument and indicator light on control panel 3 is
It is no normal, lid 17 is then checked whether in the state being closed completely, in use, pressing the control switch on control panel 3
The work of dust-extraction unit 13 is opened, the work of subsequent suction ventilator 15 will irradiate ash in the dust inside host 4 and LED lamp tube 8
Dirt imported into the inside of dust-collecting cavity 16 by suction inlet 14, after the dust inside host 4 to be irradiated cleans out, by draught line
It is connect with the cable to be produced by extruder coating film tool, and connector is placed in irradiation host 4 outlet outside, be then turned on
LED lamp tube 8 opens dragger and reaches normal production, the high temperature convex lens 9 being arranged in work, and ultraviolet light is focused on irradiation master
Therefore the center of machine 4 is irradiation optimum state when cable is by irradiation 4 inside center of host, can obtain high
Cross-linking efficiency, while the water cooling unit 18 being arranged, can be such that the operating temperature of LED lamp tube 8 is maintained between 15-35, if temperature passes
When sensor 11 senses that LED lamp tube 8 is more than the online temperature of setting, corresponding red indicating light can be lighted, and pass through alarm device
22 generate alarm songs to serve as warning, in addition to this, a large amount of smog generated in use can by smoke discharging and purifying device 12 into
Row purified treatment prevents volatile matter to be attached on quartz pipe 10 and high temperature convex lens 9, after use, is closed by control panel 3
LED lamp tube 8 is closed, the lid 17 for then opening irradiation host 4 takes out cable tail portion, and does necessary cleaning work, recloses
Lid 17, single unit system structure is simple and convenient to operate, occupied space is few and at low cost, high reliablity, has certain popularization
Value.
While there has been shown and described that the embodiments of the present invention, for the ordinary skill in the art,
It is understood that these embodiments can be carried out with a variety of variations in the case where not departing from the principles of the present invention and spirit, repaired
Change, replacement and variant, the scope of the utility model is defined by the appended claims and the equivalents thereof.
Claims (7)
1.LED ultraviolet light irradiation cable cross-linking equipment, including control cabinet (1), irradiation host (4), smoke discharging and purifying device (12), remove
Dirt device (13) and water cooling unit (18), it is characterised in that: control cabinet (1) bottom is fixedly installed with support leg (2), described
Control panel (3) are equipped on front side of control cabinet (1), irradiation host (4), the irradiation host (4) are equipped at the top of the control cabinet (1)
Front side is provided with lid (17), is equipped with quartz pipe (10) at irradiation host (4) inside center, and the quartz pipe
(10) two sides are mounted on temperature sensor (11) up and down, and the internal upper and lower ends of the irradiation host (4) are fixedly connected to cold
But seat (5), side of the refrigerating seat described in two groups (5) apart from temperature sensor (11) are equipped with substrate (6), substrate (6) distance
The side of temperature sensor (11) is equipped with integrated circuit (7), side peace of the integrated circuit (7) apart from temperature sensor (11)
Equipped with LED lamp tube (8), and the LED lamp tube (8) front end is fixedly installed with high temperature convex lens (9), irradiation host (4) left end
It is provided with dust-extraction unit (13), the dust-extraction unit (13) is equipped with suction inlet (14) close to the side of irradiation host (4), described to remove
It is equipped with suction ventilator (15) on the left of dirt device (13) inner distance suction inlet (14), the internal left end of the dust-extraction unit (13) is equipped with
Dust-collecting cavity (16), irradiation host (4) right end are provided with smoke discharging and purifying device (12), are equipped at the top of the irradiation host (4)
Water cooling unit (18), water cooling unit (18) inside left are equipped with refrigeration compressor (19), on the right side of the refrigeration compressor (19)
It is connected with circulating pump (20) by water pipe, and side of the circulating pump (20) far from refrigeration compressor (19) is penetrated through by water pipe
It is connected to the inside of return water tank (21), water cooling unit (18) top right side is equipped with alarm device (22).
2. LED ultraviolet light irradiation cable cross-linking equipment according to claim 1, it is characterised in that: the LED lamp tube (8)
Using 500W lower voltage LED lamp, and the LED lamp tube (8) is equipped with 14 groups altogether.
3. LED ultraviolet light irradiation cable cross-linking equipment according to claim 1, it is characterised in that: the LED lamp tube (8)
Operating temperature between 15-35.
4. LED ultraviolet light irradiation cable cross-linking equipment according to claim 1, it is characterised in that: in the control cabinet (1)
Portion is ultraviolet line control system.
5. LED ultraviolet light irradiation cable cross-linking equipment according to claim 1, it is characterised in that: the control panel (3)
It is equipped with display screen, control switch and indicator light.
6. LED ultraviolet light irradiation cable cross-linking equipment according to claim 1, it is characterised in that: the alarm device (22)
It is connect with the internal telecommunications of temperature sensor (11).
7. LED ultraviolet light irradiation cable cross-linking equipment according to claim 1, it is characterised in that: the support leg (2) is altogether
Equipped with four groups, it is fixedly mounted on the bottom four corners of control cabinet (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821564756.9U CN208767080U (en) | 2018-09-13 | 2018-09-13 | LED ultraviolet light irradiation cable cross-linking equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821564756.9U CN208767080U (en) | 2018-09-13 | 2018-09-13 | LED ultraviolet light irradiation cable cross-linking equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208767080U true CN208767080U (en) | 2019-04-19 |
Family
ID=66137062
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821564756.9U Active CN208767080U (en) | 2018-09-13 | 2018-09-13 | LED ultraviolet light irradiation cable cross-linking equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208767080U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111016024A (en) * | 2019-12-31 | 2020-04-17 | 广州珠江电缆有限公司 | Ultraviolet light crosslinked cable production line and production process |
| CN111091932A (en) * | 2019-12-27 | 2020-05-01 | 上海长顺电梯电缆有限公司 | Novel ultraviolet irradiation crosslinked cable production system |
| CN112117055A (en) * | 2020-09-15 | 2020-12-22 | 深圳市永成光电子股份有限公司 | Crosslinked cable ultraviolet irradiation equipment |
| CN115056394A (en) * | 2022-07-02 | 2022-09-16 | 哈尔滨理工大学 | Heating device of ultraviolet irradiation crosslinking equipment |
-
2018
- 2018-09-13 CN CN201821564756.9U patent/CN208767080U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111091932A (en) * | 2019-12-27 | 2020-05-01 | 上海长顺电梯电缆有限公司 | Novel ultraviolet irradiation crosslinked cable production system |
| CN111016024A (en) * | 2019-12-31 | 2020-04-17 | 广州珠江电缆有限公司 | Ultraviolet light crosslinked cable production line and production process |
| CN112117055A (en) * | 2020-09-15 | 2020-12-22 | 深圳市永成光电子股份有限公司 | Crosslinked cable ultraviolet irradiation equipment |
| CN115056394A (en) * | 2022-07-02 | 2022-09-16 | 哈尔滨理工大学 | Heating device of ultraviolet irradiation crosslinking equipment |
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| GR01 | Patent grant | ||
| DD01 | Delivery of document by public notice |
Addressee: Du Zilong Document name: Decision on examination of request for invalidation |
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| DD01 | Delivery of document by public notice |