CN105869779A - LED ultraviolet irradiation cable cross-linking device and processing and working methods - Google Patents
LED ultraviolet irradiation cable cross-linking device and processing and working methods Download PDFInfo
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- CN105869779A CN105869779A CN201610376529.2A CN201610376529A CN105869779A CN 105869779 A CN105869779 A CN 105869779A CN 201610376529 A CN201610376529 A CN 201610376529A CN 105869779 A CN105869779 A CN 105869779A
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- led
- irradiation
- cooling
- ultraviolet
- pipe
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/003—Apparatus or processes specially adapted for manufacturing conductors or cables using irradiation
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- General Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Led Device Packages (AREA)
- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
Abstract
Provided are an LED ultraviolet irradiation cable cross-linking device and processing and working methods. A traditional mercury lamp is low in ultraviolet energy, short in service life, large in heat productivity and low in energy efficiency. The LED ultraviolet irradiation cable cross-linking device comprises an irradiation box (3), a quartz pipeline (2) is arranged inside the irradiation box (3), one end of the quartz pipeline is provided with a smoke collecting and removing device, the other end of the quartz pipeline is provided with a smoke blocking device (13), a set of ultraviolet LED chips (5) are installed around the quartz pipeline in the irradiation box, a lens collimation device (6) is installed at the front end of each ultraviolet LED chip, the rear end of each ultraviolet LED chip is connected with a water-cooling base (7), the water-cooling bases are connected with a refrigeration compressor (8) through a cooling water pipe (4), the water-cooling bases are connected with a return water tank (10) through a cooling return water pipe (25), and the refrigeration compressor is connected with a circulating water pump (9) through a cooling water pipe. The LED ultraviolet irradiation cable cross-linking device is applied to irradiation cable cross-linking.
Description
Technical field:
The present invention relates to one
LED
Ultraviolet light irradiation cable crosslinking apparatus and processing, method of work.
Background technology:
In ultraviolet light irradiation electric wire crosslinking industry, current ultraviolet light irradiation cable cross-linking equipment use medium pressure mercury lamp as UV ray radiation source.
The life-span of medium pressure mercury lamp about exists
500~1000
Hour, in use ultraviolet light intensity decay is very fast, and the luminescent spectrum peak wavelength of medium pressure mercury lamp is the most, it is possible to the ultraviolet wavelength for cross-linking radiation is
350~375nm
Between, and be less than
400nm
In wavelength useful
365nm
The ultraviolet portion of centre wavelength accounts for general power
2~3%
, produced infrared portions caloric value is big especially, needs to be equipped with high-power cooling device, and reaches to mate the irradiation dose needed for high-speed production, and the installed capacity needed for equipment is big, existing
70KW
(medium pressure mercury lamp power
54KW
),
110KW
(medium pressure mercury lamp power
81KW
) two kinds of configurations.
Summary of the invention:
It is an object of the invention to provide one
LED
The processing of ultraviolet light irradiation cable crosslinking apparatus, method of work, solve the problem that uv energy is low, the life-span is short, caloric value is big, efficiency is low of tradition mercury lamp.
Above-mentioned purpose is realized by following technical scheme:
A kind of
LED
Ultraviolet light irradiation cable crosslinking apparatus, its composition includes: irradiation casing, described irradiation box house has quartz pipe, described quartz pipe one end has collection cigarette smoke removing device, the described quartz pipe other end has resistance cigarette device, is provided with one group of ultraviolet in described irradiation box body around quartz pipe
LED
Chip, described ultraviolet
LED
Chip front end is provided with collimated device, described ultraviolet
LED
Chip rear end is connected with water-cooled base, described ultraviolet
LED
Chip passes through
LED
Power supply circuit is connected with electrical control cabinet, described water cooling base is connected with refrigeration compressor by cooling water pipe, described water cooling base is connected with return water tank by cooling back water pipe, described refrigeration compressor is connected with water circulating pump by cooling water pipe, and described water circulating pump is connected with return water tank by cooling water pipe.
Described
LED
Ultraviolet light irradiation cable crosslinking apparatus, in described electrical control cabinet, there is temperature control equipment, power controls device, light controlling device, described attemperating unit includes temperature sensor, described temperature sensor is arranged in described cooling water pipe, described temperature sensor is connected with thermometer dial plate, described thermometer dial plate is arranged on inside described electrical control cabinet, described thermometric instrument is connected with human-computer interaction device, described human-computer interaction device includes touch screen, described touch screen is connected with Programmable Logic Controller, described power controls device and includes power-supply system, described power-supply system respectively with described Programmable Logic Controller, ultraviolet
LED
Chip connects, described light control system includes photoelectric sensor, described photoelectric sensor is arranged in described irradiation box body, described photoelectric sensor is connected with light-operated instrumental panel, described light-operated instrumental panel is arranged on inside described electrical control cabinet, and described light-operated instrumental panel is connected with described human-computer interaction device.
Described
LED
Ultraviolet light irradiation cable crosslinking apparatus, described ultraviolet
LED
Chip includes
PCB
Substrate, described
PCB
One group is welded on substrate
LED
Lamp bead.
Described
LED
Ultraviolet light irradiation cable crosslinking apparatus, described collimated device is the one in parallel light lens, condenser lens, diffused light runner plate, and described parallel light lens, described condenser lens, the material of described diffused light runner plate are the one in quartz material, hard glass material, simple glass material.
Described
LED
Ultraviolet light irradiation cable crosslinking apparatus, described collection cigarette smoke removing device includes that sucktion fan, described sucktion fan are connected with smoke discharging pipe, and described resistance cigarette device includes high pressure positive blower, and the outlet air surface of described resistance cigarette device is ring section.
One utilizes claim
1-5
Described in one of
LED
The processing of ultraviolet light irradiation cable crosslinking apparatus, method of work, this processing method comprises the steps:
First, linear array ultraviolet is calculated according to the relation of design power Yu speed
LED
The quantity that chip is single, thus design the length of cooling base, coated with thermally conductive silicone grease on the surface of cooling base, having welded ultraviolet
LED
Substrate be pressed on the cooling base coating heat-conducting silicone grease, and be screwed;At the side mounted lens collimator apparatus of cooling base, then the light source of the most single group linear array is uniformly distributed installation irradiation box house;
Then, each cooling base is connected with cooling water pipe, and be connected on the refrigeration compressor on irradiation casing, described refrigeration compressor, the external water cooling unit designed is made up of refrigeration compressor, water circulating pump, return water tank, and return water tank front end is placed with temperature sensor and Temperature Feedback at this to temperature control instrument is carried out data to cryogenic temperature shows;
This method of work comprises the steps:
First, collection cigarette smoke extractor is arranged on the side of irradiation tank inlet, and collection cigarette smoke extractor produces negative pressure of vacuum, and Way in enters the cigarette stopped with quartz pipe with air due to the effect of negative pressure, sucks from the side of collection cigarette smoke extractor, discharges from opposite side;Quartz pipe centrage overlaps with the centrage of irradiation casing, and the other side of quartz pipe connects resistance cigarette device, and the blast of the position of this device is more than quartz pipe porch blast, when being illuminated cable when by quartz pipe;
In ultraviolet
LED
Under the ultraviolet irradiation produced, the insulating barrier being illuminated cable crosslinks reaction, in the process, owing to having auxiliary agent, cross-linking agent etc. to volatilize in being illuminated the insulating barrier of cable, produce a large amount of smog, this smog is at resistance cigarette device) and collect the Way in flowing to quartz pipe under the effect that cigarette smoke extractor produces negative pressure, when flowing through the position of collection cigarette smoke extractor, discharge under the negative pressure of vacuum effect that collection cigarette smoke extractor produces, thus prevent volatile matter to be attached on quartz tube wall, optical lens surface.
Beneficial effects of the present invention:
Medium ultraviolet of the present invention
LED
The light sent is single wavelength, wherein
365nm
Peak wavelength
LED
Luminous power can reach input power
30%
Above, and ultraviolet
LED
Using
40000
Irradiation intensity after hour remains to reach its initial strength
70%
, be equivalent to mercury lamp its service life
30-50
Times;Meanwhile,
LED
Lighting mode only needs instantaneous to light (medium pressure mercury lamp needs tens of second from lighting to steady statue), improves production efficiency, and the most energy-conservation;
UV
LED
Do not have infrared ray to send, therefore there is no higher environment temperature rise, it is only necessary to for
LED
Chip carries out cooling down;Ultraviolet
LED
Use semiconductor light emitting, environmentally safe;Therefore, for relative medium pressure mercury lamp, ultraviolet
LED
The most not only promote effective luminous power, reduce energy consumption, increase service life but also decrease the discharge of ozone,
UV
Crosslinking curing field has great advantage.
The present invention fills up and improves traditional irradiance method, effectively improves irradiation efficiency and speed of production, considerably reduces the use electric energy consumption of equipment, adds the service life of light source, reduces cost of equipment maintenance, and ozone free discharges.
Accompanying drawing illustrates:
Accompanying drawing
1
It it is the structural representation of the present invention.
Accompanying drawing
2
It is that the present invention controls subprogram block diagram.
Accompanying drawing
3
It it is accompanying drawing
1
In
A-A
Sectional view.
Accompanying drawing
4
It is
LED
The top view of chip.
Accompanying drawing
5
It it is accompanying drawing
4
In
B-B
Sectional view.
Accompanying drawing
6
It is
LED
Index path with lens combination.
Accompanying drawing
7
It is inside irradiation box
LED
The arrangement of array light source and index path.
Detailed description of the invention:
Embodiment
1
:
A kind of
LED
Ultraviolet light irradiation cable crosslinking apparatus, its composition includes: irradiation casing
3
, described irradiation box house has quartz pipe
2
, described quartz pipe one end has collection cigarette smoke removing device, and the described quartz pipe other end has resistance cigarette device
13
, one group of ultraviolet is installed around quartz pipe in described irradiation box body
LED
Chip
5
, described ultraviolet
LED
Chip front end is provided with collimated device
6
, described ultraviolet
LED
Chip rear end and water-cooled base
7
Connect, described ultraviolet
LED
Chip passes through
LED
Power supply circuit
11
With electrical control cabinet
12
Connecting, described water cooling base passes through cooling water pipe
4
With refrigeration compressor
8
Connecting, described water cooling base is by cooling back water pipe
25
With return water tank
10
Connecting, described refrigeration compressor passes through cooling water pipe and water circulating pump
9
Connecting, described water circulating pump is connected with return water tank by cooling water pipe.
Embodiment
2
:
According to embodiment
1
Described
LED
Ultraviolet light irradiation cable crosslinking apparatus, has temperature control equipment, power control device, light controlling device in described electrical control cabinet, described attemperating unit includes temperature sensor
19
, described temperature sensor is arranged in described cooling water pipe, described temperature sensor and thermometer dial plate
20
Connecting, described thermometer dial plate is arranged on inside described electrical control cabinet, and described thermometric instrument is connected with human-computer interaction device, and described human-computer interaction device includes touch screen
14
, described touch screen and Programmable Logic Controller
21
Connecting, described power controls device and includes power-supply system
22
, described power-supply system respectively with described Programmable Logic Controller, ultraviolet
LED
Chip connects, and described light control system includes photoelectric sensor
23
, described photoelectric sensor is arranged in described irradiation box body, described photoelectric sensor and light-operated instrumental panel
24
Connecting, described light-operated instrumental panel is arranged on inside described electrical control cabinet, and described light-operated instrumental panel is connected with described human-computer interaction device.
Embodiment
3
:
According to embodiment
1
Or
2
Described
LED
Ultraviolet light irradiation cable crosslinking apparatus, described ultraviolet
LED
Chip includes
PCB
Substrate
15
, described
PCB
One group is welded on substrate
LED
Lamp bead
16
。
Embodiment
4
:
According to embodiment
1
Or
2
Described
LED
Ultraviolet light irradiation cable crosslinking apparatus, water inlet it is machined with respectively in each described water-cooled base, outlet, described water inlet is connected with the outlet on another water cooling base by cooling water pipe, and described outlet is connected with the water inlet on another water cooling base by cooling water pipe.
Embodiment
5
:
According to embodiment
1
Or
2
Described
LED
Ultraviolet light irradiation cable crosslinking apparatus, described collimated device is the one in parallel light lens, condenser lens, diffused light runner plate, and described parallel light lens, described condenser lens, the material of described diffused light runner plate are the one in quartz material, hard glass material, simple glass material.
Embodiment
6
:
According to embodiment
1
Or
2
Described
LED
Ultraviolet light irradiation cable crosslinking apparatus, described collection cigarette smoke removing device includes that sucktion fan, described sucktion fan are connected with smoke discharging pipe, and described resistance cigarette device includes high pressure positive blower, and the outlet air surface of described resistance cigarette device is ring section.
Embodiment
7
:
One utilizes claim
1-5
Described in one of
LED
The processing of ultraviolet light irradiation cable crosslinking apparatus, method of work, this processing method comprises the steps:
First, linear array ultraviolet is calculated according to the relation of design power Yu speed
LED
The quantity that chip is single, thus design the length of cooling base, coated with thermally conductive silicone grease on the surface of cooling base, having welded ultraviolet
LED
Substrate be pressed on the cooling base coating heat-conducting silicone grease, and be screwed;At the side mounted lens collimator apparatus of cooling base, then the light source of the most single group linear array is uniformly distributed installation irradiation box house;
Then, each cooling base is connected with cooling water pipe, and be connected on the refrigeration compressor on irradiation casing, described refrigeration compressor, the external water cooling unit designed is made up of refrigeration compressor, water circulating pump, return water tank, and return water tank front end is placed with temperature sensor and Temperature Feedback at this to temperature control instrument is carried out data to cryogenic temperature shows;
This method of work comprises the steps:
First, collection cigarette smoke extractor is arranged on the side of irradiation tank inlet, and collection cigarette smoke extractor produces negative pressure of vacuum, and Way in enters the cigarette stopped with quartz pipe with air due to the effect of negative pressure, sucks from the side of collection cigarette smoke extractor, discharges from opposite side;Quartz pipe centrage overlaps with the centrage of irradiation casing, and the other side of quartz pipe connects resistance cigarette device, and the blast of the position of this device is more than quartz pipe porch blast, when being illuminated cable when by quartz pipe;
In ultraviolet
LED
Under the ultraviolet irradiation produced, the insulating barrier being illuminated cable crosslinks reaction, in the process, owing to having auxiliary agent, cross-linking agent etc. to volatilize in being illuminated the insulating barrier of cable, produce a large amount of smog, this smog is at resistance cigarette device) and collect the Way in flowing to quartz pipe under the effect that cigarette smoke extractor produces negative pressure, when flowing through the position of collection cigarette smoke extractor, discharge under the negative pressure of vacuum effect that collection cigarette smoke extractor produces, thus prevent volatile matter to be attached on quartz tube wall, optical lens surface.
Claims (6)
- null1. a LED ultraviolet light irradiation cable crosslinking apparatus,Its composition includes: irradiation casing,It is characterized in that: described irradiation box house has quartz pipe,Described quartz pipe one end has collection cigarette smoke removing device,The described quartz pipe other end has resistance cigarette device,One group of UV LED chip is installed around quartz pipe in described irradiation box body,Described UV LED chip front end is provided with collimated device,Described UV LED chip rear end is connected with water-cooled base,Described UV LED chip is connected with electrical control cabinet by LED power supply circuit,Described water cooling base is connected with refrigeration compressor by cooling water pipe,Described water cooling base is connected with return water tank by cooling back water pipe,Described refrigeration compressor is connected with water circulating pump by cooling water pipe,Described water circulating pump is connected with return water tank by cooling water pipe.
- null2. according to the LED ultraviolet light irradiation cable crosslinking apparatus described in claim 1,It is characterized in that: in described electrical control cabinet, there is temperature control equipment、Power controls device、Light controlling device,Described attemperating unit includes temperature sensor,Described temperature sensor is arranged on described cooling back in water pipe,Described temperature sensor is connected with thermometer dial plate,Described thermometer dial plate is arranged on inside described electrical control cabinet,Described thermometric instrument is connected with human-computer interaction device,Described human-computer interaction device includes touch screen,Described touch screen is connected with Programmable Logic Controller,Described power controls device and includes power-supply system,Described power-supply system respectively with described Programmable Logic Controller、UV LED chip connects,Described light control system includes photoelectric sensor,Described photoelectric sensor is arranged in described irradiation box body,Described photoelectric sensor is connected with light-operated instrumental panel,Described light-operated instrumental panel is arranged on inside described electrical control cabinet,Described light-operated instrumental panel is connected with described human-computer interaction device.
- 3. according to the LED ultraviolet light irradiation cable crosslinking apparatus described in claim 1 or 2, it is characterized in that: described UV LED chip includes PCB substrate, described PCB substrate is welded one group of LED lamp bead.
- 4. according to the LED ultraviolet light irradiation cable crosslinking apparatus described in claim 1 or 2 or 3, it is characterized in that: described collimated device is the one in parallel light lens, condenser lens, diffused light runner plate, described parallel light lens, described condenser lens, the material of described diffused light runner plate are the one in quartz material, hard glass material, simple glass material.
- 5. according to the LED ultraviolet light irradiation cable crosslinking apparatus described in claim 1 or 2 or 3 or 4, it is characterized in that: described collection cigarette smoke removing device includes sucktion fan, described sucktion fan is connected with smoke discharging pipe, described resistance cigarette device includes high pressure positive blower, and the outlet air surface of described resistance cigarette device is ring section.
- 6. utilize the processing of LED ultraviolet light irradiation cable crosslinking apparatus described in one of claim 1-5, a method of work, it is characterized in that: this processing method comprises the steps:First, relation according to design power Yu speed calculates the quantity that linear array UV LED chip is single, thus designs the length of cooling base, coated with thermally conductive silicone grease on the surface of cooling base, the substrate having welded ultraviolet LED is pressed on the cooling base coating heat-conducting silicone grease, and is screwed;At the side mounted lens collimator apparatus of cooling base, then the light source of the most single group linear array is uniformly distributed installation irradiation box house;Then, each cooling base is connected with cooling water pipe, and be connected on the refrigeration compressor on irradiation casing, described refrigeration compressor, the external water cooling unit designed is made up of refrigeration compressor, water circulating pump, return water tank, and return water tank front end is placed with temperature sensor and Temperature Feedback at this to temperature control instrument is carried out data to cryogenic temperature shows;This method of work comprises the steps:First, collection cigarette smoke extractor is arranged on the side of irradiation tank inlet, and collection cigarette smoke extractor produces negative pressure of vacuum, and Way in enters the cigarette stopped with quartz pipe with air due to the effect of negative pressure, sucks from the side of collection cigarette smoke extractor, discharges from opposite side;Quartz pipe centrage overlaps with the centrage of irradiation casing, and the other side of quartz pipe connects resistance cigarette device, and the blast of the position of this device is more than quartz pipe porch blast, when being illuminated cable when by quartz pipe;Under the ultraviolet irradiation that ultraviolet LED produces, the insulating barrier being illuminated cable crosslinks reaction, in the process, owing to having auxiliary agent, cross-linking agent etc. to volatilize in being illuminated the insulating barrier of cable, produce a large amount of smog, this smog is at resistance cigarette device) and collect the Way in flowing to quartz pipe under the effect that cigarette smoke extractor produces negative pressure, when flowing through the position of collection cigarette smoke extractor, discharge under the negative pressure of vacuum effect that collection cigarette smoke extractor produces, thus prevent volatile matter to be attached on quartz tube wall, optical lens surface.
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106531351A (en) * | 2016-11-30 | 2017-03-22 | 苏州市宏业灯具设备有限公司 | Thermal infrared processing apparatus for signal cable preparation |
CN107029964A (en) * | 2017-06-16 | 2017-08-11 | 江苏固立得精密光电有限公司 | A kind of UV LED curing solidified for cable |
CN107544165A (en) * | 2017-09-25 | 2018-01-05 | 京东方科技集团股份有限公司 | A kind of vacuum aligns abutted equipment and its to cassette method |
CN107906382A (en) * | 2017-12-21 | 2018-04-13 | 哈尔滨哈普电气技术有限责任公司 | Cross-linking radiation ultraviolet leds generating means and processing, method of work |
CN112117055A (en) * | 2020-09-15 | 2020-12-22 | 深圳市永成光电子股份有限公司 | Crosslinked cable ultraviolet irradiation equipment |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106531351A (en) * | 2016-11-30 | 2017-03-22 | 苏州市宏业灯具设备有限公司 | Thermal infrared processing apparatus for signal cable preparation |
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CN107544165A (en) * | 2017-09-25 | 2018-01-05 | 京东方科技集团股份有限公司 | A kind of vacuum aligns abutted equipment and its to cassette method |
CN107906382A (en) * | 2017-12-21 | 2018-04-13 | 哈尔滨哈普电气技术有限责任公司 | Cross-linking radiation ultraviolet leds generating means and processing, method of work |
CN112117055A (en) * | 2020-09-15 | 2020-12-22 | 深圳市永成光电子股份有限公司 | Crosslinked cable ultraviolet irradiation equipment |
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