CN208368466U - A kind of UV lamp automatic producing device - Google Patents
A kind of UV lamp automatic producing device Download PDFInfo
- Publication number
- CN208368466U CN208368466U CN201821056591.4U CN201821056591U CN208368466U CN 208368466 U CN208368466 U CN 208368466U CN 201821056591 U CN201821056591 U CN 201821056591U CN 208368466 U CN208368466 U CN 208368466U
- Authority
- CN
- China
- Prior art keywords
- mercury
- automatic producing
- outer coupling
- lamp automatic
- producing device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000010438 heat treatment Methods 0.000 claims abstract description 33
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 claims abstract description 32
- 229910052753 mercury Inorganic materials 0.000 claims abstract description 32
- 230000008878 coupling Effects 0.000 claims abstract description 31
- 238000010168 coupling process Methods 0.000 claims abstract description 31
- 238000005859 coupling reaction Methods 0.000 claims abstract description 31
- 230000007246 mechanism Effects 0.000 claims abstract description 18
- 238000001816 cooling Methods 0.000 claims description 6
- 239000000498 cooling water Substances 0.000 claims description 6
- 230000003028 elevating effect Effects 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 239000010453 quartz Substances 0.000 abstract description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 abstract description 6
- 230000006872 improvement Effects 0.000 description 9
- AYJRCSIUFZENHW-UHFFFAOYSA-L barium carbonate Chemical compound [Ba+2].[O-]C([O-])=O AYJRCSIUFZENHW-UHFFFAOYSA-L 0.000 description 6
- 239000007789 gas Substances 0.000 description 6
- 239000011521 glass Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000005086 pumping Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 230000008450 motivation Effects 0.000 description 2
- 238000004659 sterilization and disinfection Methods 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 229910001422 barium ion Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229960004424 carbon dioxide Drugs 0.000 description 1
- 229910002090 carbon oxide Inorganic materials 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000006223 plastic coating Substances 0.000 description 1
- -1 printing Substances 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Landscapes
- Physical Or Chemical Processes And Apparatus (AREA)
Abstract
The utility model discloses a kind of UV lamp automatic producing devices, including rack, the rack is equipped with fluorescent tube mounting base, the side of the mounting base is equipped with heating device, the other side of the mounting base is equipped with outer coupling device, it include control device, air charging system and air extractor in the rack, the control device is electrically connected with outer coupling device, air charging system with air extractor and heating device；It is equipped in the outer coupling device plus mercury mechanism, the air charging system, air extractor is connected to by pipeline with outer coupling device.The utility model realizes the automatic production of quartz burner, improves work efficiency, and improve the Forming Quality of product by control device, air charging system, air extractor and outer coupling device.
Description
Technical field
The utility model relates to the automatic producing devices of a kind of production equipment of lighting apparatus, especially UV lamp.
Background technique
Ultraviolet radiator (UV lamp) pipe is fluorescent tube made of the special role using ultraviolet light.It is widely used in food and drink disinfection, food
Product production, disinfection household electric appliances, bamboo-wood floor, furniture, ornament materials, printing, tin graphed sheet tank, plastic coating, label, circuit
The industries such as plate, CD；Quartz burner is also that semiconductor, electronic component, liquid crystal etc. are bonded cured perfect light source.Ultraviolet radiator
For pipe in processing, exhaust is a crucial production stage, determines service life and the photoelectric properties of entire fluorescent tube.Firstly the need of
Exhaust pipe is injected into station, locks position switch, vacuum pump pumping reaches certain vacuum degree, connects that electricity is auto-power on, and electrode is logical
Electricity, using the barium carbonate on the Current Decomposition electrode gradually increased, barium carbonate is decomposed into barium ions and two under the action of electric current
Carbonoxide can accelerate the speed of discharge and the pumping of foreign gas by heating device in decomposable process and vacuum
Degree, while few vapor inside the glass tube that can gasify；Reach certain vacuum degree and after the time, needs to utilize inflation system
System is charged into the argon gas of some amount, is rinsed to the residual impurity gas inside glass tube；Then it vacuumizes again, guarantees to reach
Best vacuum environment inside fluorescent tube；And when completing to vacuumize, it is also necessary to be charged into fluorescent tube protection in quartz burner
Gas, is finally put into mercury in fluorescent tube again, and processing is completed in encapsulation.But in the prior art, the processing of quartz burner is all
Substantially it is accomplished manually.Not only low efficiency, and processing quality is bad.
Utility model content
Technical problem to be solved by the utility model is: setting for quartz burner processing can be automatically performed by providing one kind
It is standby.
The solution that the utility model solves its technical problem is: a kind of UV lamp automatic producing device, including rack, institute
Rack is stated equipped with fluorescent tube mounting base, the side of the mounting base is equipped with heating device, and the other side of the mounting base is equipped with
Outer coupling device, includes control device, air charging system and air extractor in the rack, and the control device and outer coupling device fill
Device of air is electrically connected with air extractor and heating device；It is equipped in the outer coupling device and adds mercury mechanism, the air charging system, pumping
Device of air is connected to by pipeline with outer coupling device.
As a further improvement of the above technical scheme, the rack is equipped with workbench, and the workbench, which is equipped with, to be slided
Motivation structure, the heating device installation is on the sliding mechanism.
As a further improvement of the above technical scheme, the heating device includes heating frame, and the heating frame is located at peace
The lower section of seat is filled, is set on the heating frame there are two igniter, two igniters are V-shaped.
As a further improvement of the above technical scheme, the lower section of the heating frame is equipped with slide plate, the slide plate and heating
It is connected between frame by elevating mechanism, the sliding equipment includes sliding rail and driving unit, and the slide plate and sliding rail sliding connect
It connects, the driving unit is installed on the workbench, and the driving unit driving slide plate is moved forward and backward along sliding rail.
As a further improvement of the above technical scheme, the outer coupling device includes shell, and described plus mercury mechanism is mounted on
In shell, described plus mercury mechanism includes storage mercury cylinder, mercury needle and dosage unit, and the mercury needle passes through the storage mercury cylinder, described
Dosage unit drives mercury needle to move up and down.
As a further improvement of the above technical scheme, cooling body is additionally provided with outside the shell.
As a further improvement of the above technical scheme, the cooling body includes circulating cooling water channel, the cooling water
Road is mounted on the lower section of shell.
As a further improvement of the above technical scheme, the lower section of the workbench is equipped with storage tank, in the storage tank
It is placed with vacuum pump and air accumulator, the vacuum pump is connected to air extractor, and the air accumulator is connected to air charging system, inflation dress
It sets and quantitative control inflation may be implemented.
As a further improvement of the above technical scheme, stating control device includes connecing electric module, described to connect electric module and include
Transformer.
As a further improvement of the above technical scheme, the mounting base has multiple, and multiple mounting bases are disposed side by side on machine
On frame.
The beneficial effects of the utility model are: the utility model passes through control device, air charging system, air extractor and outer
Coupling device realizes the automatic production of quartz burner, improves work efficiency, and improves the Forming Quality of product.
Detailed description of the invention
It, below will be to required in embodiment description in order to illustrate more clearly of the technical scheme in the embodiment of the utility model
Attached drawing to be used is briefly described.Obviously, described attached drawing is a part of the embodiment of the utility model, rather than complete
Portion's embodiment, those skilled in the art without creative efforts, can also be obtained according to these attached drawings it
His design scheme and attached drawing.
Fig. 1 is the whole stereoscopic schematic diagram of the utility model；
Fig. 2 is the stereoscopic schematic diagram of the outer coupling device of the utility model；
Fig. 3 is the cross-sectional view of the outer coupling device of the utility model.
Specific embodiment
It is carried out below with reference to technical effect of the embodiment and attached drawing to the design of the utility model, specific structure and generation
It clearly and completely describes, to be completely understood by the purpose of this utility model, feature and effect.Obviously, described embodiment
It is a part of the embodiment of the utility model, rather than whole embodiments, it is based on the embodiments of the present invention, the skill of this field
Art personnel other embodiments obtained without creative efforts belong to the model of the utility model protection
It encloses.In addition, all connection/connection relationships being previously mentioned in text, not singly refer to that component directly connects, and referring to can be according to specific reality
Situation is applied, by adding or reducing couple auxiliary, to form more preferably coupling structure.Each technology in the invention is special
Sign, can be with combination of interactions under the premise of not conflicting conflict.
Referring to Fig.1~Fig. 3, a kind of UV lamp automatic producing device, including rack 1, the rack 1 are equipped with fluorescent tube mounting base
11, the side of the mounting base 11 is equipped with heating device 2, and the other side of the mounting base 11 is equipped with outer coupling device 3, the machine
Include control device, air charging system 4 and air extractor 5 in frame 1, the control device and outer coupling device 3, air charging system 4 and takes out
Device of air 5 and heating device 2 are electrically connected；It is equipped in the outer coupling device 3 plus mercury mechanism 6, the air charging system 4, pumping fills
Setting 5, by pipeline and outer coupling device to connect 3 logical.
When production, the UV lamp pipe for having filled electrode is mounted in mounting base, between outer coupling device and UV lamp pipe
It is sintered a glass tube, so that outer coupling device is connected to the inside of UV lamp pipe；Then it is powered by connection module by electrode, so that electric
Barium carbonate on extremely decomposes, and heating device heats UV lamp pipe so that the impurity in UV lamp pipe other be faster discharged, then
Air extractor vacuumizes UV lamp pipe by outer coupling device, and the gas after vaporization is discharged rapidly, and has worked as
After full discharge, protective gas is passed into UV lamp pipe by air charging system by outer coupling device, while adding mercury mechanism by quantitative mercury
It is put into UV lamp pipe.Finally, so that the realization of UV lamp pipe is isolated from the outside, completing fluorescent tube by the glass tube of fusing connection
Processing.Whole process is all the automated production that each step is realized by control device, improve UV lamp pipe you plus
It is apt qualitative and improve processing efficiency.It is further used as preferred embodiment, stating control device includes meeting electric module, institute
Stating and connecing electric module includes transformer.By connecing electric module control, realizes that automatic current ladder increases and decompose.
It is further used as preferred embodiment, 1 is equipped with workbench 12 in the rack, and the workbench 12, which is equipped with, to be slided
Motivation structure 13, the heating device 2 are mounted on sliding equipment 13.The heating device 2 includes heating frame 21, the heating frame
21 are located at the lower section of mounting base 11, are set on the heating frame 21 there are two igniter 22, two igniters 22 are V-shaped.Due to
General fluorescent tube has certain length, and igniter can only carry out local heating to one of point of fluorescent tube, therefore pass through setting
Sliding equipment can make fluorescent tube that can be integrally evenly heated.
It is further used as preferred embodiment, the lower section of the heating frame 21 is equipped with slide plate, the slide plate and heating frame
Between by elevating mechanism be connected to, the sliding equipment 13 include sliding rail and driving unit, the slide plate and sliding rail sliding connect
It connects, the driving unit is installed on the workbench, and the driving unit driving slide plate is moved forward and backward along sliding rail.When needing to heat
When, by rising heating frame, working efficiency can be improved.
It is further used as preferred embodiment, the outer coupling device 3 includes shell 31, and described plus mercury mechanism 6 is mounted on
In shell 31, described plus mercury mechanism 6 includes storage mercury cylinder, mercury needle and dosage unit, and the mercury needle passes through the storage mercury cylinder, institute
Stating dosage unit drives mercury needle to move up and down.A groove can be set in the lower end of mercury needle, when mercury needle passes through storage mercury cylinder up and down
When, groove can take quantitative mercury out of, which is added in UV lamp pipe.
It is further used as preferred embodiment, is additionally provided with cooling body 32 outside the shell 31.
It is further used as preferred embodiment, the cooling body 32 includes circulating cooling water channel, the cooling water channel
It is mounted on the lower section of shell 31.It is close due to being equipped in outer coupling device since UV lamp pipe can be heated persistently in process of production
Therefore in order to avoid the inside of the external coupling device of heat has an impact, therefore a cooling is arranged in the lower end of shell in sealing mechanism
Mechanism protects outer coupling device.
It is further used as preferred embodiment, the lower section of the workbench is equipped with storage tank, is placed in the storage tank
Vacuum pump and air accumulator, the vacuum pump are connected to air extractor, and the air accumulator is connected to air charging system.
It is further used as preferred embodiment, the mounting base has multiple, and multiple mounting bases are arranged side by side on the rack.
In order to improve working efficiency, multiple mounting bases can be set in a general rack, while adding to multiple UV lamp pipes
Work processing.
The better embodiment of the utility model is illustrated above, but the invention be not limited to it is described
Embodiment, those skilled in the art can also make various equivalent changes without departing from the spirit of the present invention
Type or replacement, these equivalent variation or replacement are all included in the scope defined by the claims of the present application.
Claims (10)
1. a kind of UV lamp automatic producing device, including rack, it is characterised in that: the rack is equipped with fluorescent tube mounting base, described
The side of mounting base is equipped with heating device, and it includes control in the rack that the other side of the mounting base, which is equipped with outer coupling device,
Device, air charging system and air extractor, the control device and outer coupling device, air charging system and air extractor and heating device
Electrical connection；It is equipped in the outer coupling device plus mercury mechanism, the air charging system, air extractor is connected by pipeline and outer coupling device
It is logical.
2. UV lamp automatic producing device according to claim 1, it is characterised in that: the rack is equipped with workbench, institute
Workbench is stated equipped with sliding equipment, the heating device installation is on the sliding mechanism.
3. UV lamp automatic producing device according to claim 2, it is characterised in that: the heating device includes heating frame,
The heating frame is located at the lower section of mounting base, is set on the heating frame there are two igniter, two igniters are V-shaped.
4. UV lamp automatic producing device according to claim 3, it is characterised in that: the lower section of the heating frame, which is equipped with, to be slided
Plate is connected between the slide plate and heating frame by elevating mechanism, and the sliding equipment includes sliding rail and driving unit, described
Slide plate is slidably connected with sliding rail, and the driving unit is installed on the workbench, before the driving unit driving slide plate is along sliding rail
After move.
5. UV lamp automatic producing device according to claim 1, it is characterised in that: the outer coupling device includes shell, institute
It states plus mercury mechanism is installed in the housing, described plus mercury mechanism includes storage mercury cylinder, mercury needle and dosage unit, and the mercury needle passes through institute
The storage mercury cylinder stated, the dosage unit drive mercury needle to move up and down.
6. UV lamp automatic producing device according to claim 5, it is characterised in that: be additionally provided with cooler outside the shell
Structure.
7. UV lamp automatic producing device according to claim 6, it is characterised in that: the cooling body includes circulating cooling
Water channel, the cooling water channel are mounted on the lower section of shell.
8. UV lamp automatic producing device according to claim 2, it is characterised in that: the lower section of the workbench is equipped with storing
Case is placed with vacuum pump and air accumulator in the storage tank, and the vacuum pump is connected to air extractor, the air accumulator and inflation
Device connection.
9. UV lamp automatic producing device according to claim 2, it is characterised in that: the mounting base has multiple, Duo Gean
Seat is filled to be arranged side by side on the rack.
10. UV lamp automatic producing device according to claim 1, it is characterised in that: the control device includes connecing electric mould
Block, described to connect electric module include transformer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821056591.4U CN208368466U (en) | 2018-07-04 | 2018-07-04 | A kind of UV lamp automatic producing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821056591.4U CN208368466U (en) | 2018-07-04 | 2018-07-04 | A kind of UV lamp automatic producing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208368466U true CN208368466U (en) | 2019-01-11 |
Family
ID=64924651
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821056591.4U Expired - Fee Related CN208368466U (en) | 2018-07-04 | 2018-07-04 | A kind of UV lamp automatic producing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208368466U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111341629A (en) * | 2020-05-19 | 2020-06-26 | 佛山雪莱特照明有限公司 | Processing technology of quartz glass ultraviolet lamp tube |
-
2018
- 2018-07-04 CN CN201821056591.4U patent/CN208368466U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111341629A (en) * | 2020-05-19 | 2020-06-26 | 佛山雪莱特照明有限公司 | Processing technology of quartz glass ultraviolet lamp tube |
| CN111341629B (en) * | 2020-05-19 | 2020-08-28 | 佛山雪莱特照明有限公司 | Processing technology of quartz glass ultraviolet lamp tube |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190111 |