CN208766238U - A kind of solenoid valve Visual retrieval equipment - Google Patents

A kind of solenoid valve Visual retrieval equipment Download PDF

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Publication number
CN208766238U
CN208766238U CN201820986149.5U CN201820986149U CN208766238U CN 208766238 U CN208766238 U CN 208766238U CN 201820986149 U CN201820986149 U CN 201820986149U CN 208766238 U CN208766238 U CN 208766238U
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CN
China
Prior art keywords
solenoid valve
detected
display device
visual retrieval
retrieval equipment
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Expired - Fee Related
Application number
CN201820986149.5U
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Chinese (zh)
Inventor
艾穗江
刘兵
阳悠悠
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Guangdong Macro Gas Appliance Co Ltd
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Guangdong Macro Gas Appliance Co Ltd
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Priority to CN201820986149.5U priority Critical patent/CN208766238U/en
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Expired - Fee Related legal-status Critical Current
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Abstract

The utility model discloses a kind of solenoid valve Visual retrieval equipment characterized by comprising connecting terminal, for connecting solenoid valve to be detected, and the test as electromagnetic valve coil circle number to be detected;Display device is operated, for inputting, showing solenoid valve variate-value to be detected;Suggestion device, for issue solenoid valve to be detected whether He Ge standby signal;Processing unit for receiving, handling the input signal of the connecting terminal and the operation display device, and controls the suggestion device and issues corresponding standby signal.When actually detected, after inputting corresponding detection parameters by operation display device and connect electromagnetic valve terminal, it will be able to which the no power production test for realizing solenoid valve lights whether prompt is qualified product by corresponding red light or green light;And coherent detection information can be fed back on the visual interface, operation application is very convenient.

Description

A kind of solenoid valve Visual retrieval equipment
Technical field
The utility model relates to solenoid valve detection technique field more particularly to a kind of solenoid valve Visual retrieval equipment.
Background technique
Water heater enters average family extensively at present, and with stepping up for living standards of the people, people are to family It is also higher and higher with the requirement of hot water;The gas utensils such as thermostate gas combustion water heater, wall-hung boiler nearly all use sectional combustion at present Mode, and just need to be used as sectioning valve using solenoid valve using sectional combustion, in addition the cut-off air valve on total road, then a hot water Device at least needs 2 solenoid valves;Some rises higher, and several or there are 3~5 solenoid valves on the water heater of minimum load to reduce, therefore It is also more and more that solenoid valve manufactures producer.For solenoid valve as gas-fired equipment important component, traditional performance is particularly significant, mesh Moving ahead all is manually to check whether solenoid valve valve opening voltage, maintenance voltage, release voltage accord with by manually carrying out energization detection in the industry It closes and requires;It needs to install, disassembly associated clamps and logical compressed air are tested, many and diverse (time-consuming more) and the appearance of operation sequence Error-prone, there are missing inspection situations, and human cost is also significantly increased.Therefore how to realize that the no power of solenoid valve traditional performance is efficient Test will be particularly important.
Utility model content
The Visual retrieval equipment of solenoid valve detection can be realized without being powered the utility model proposes a kind of.
To achieve the above objectives, the utility model adopts the following technical solution.
A kind of solenoid valve Visual retrieval equipment characterized by comprising connecting terminal, for connecting electromagnetism to be detected Valve, the detection as electromagnetic valve coil circle number to be detected;Display device is operated, for inputting, showing solenoid valve variable to be detected Value;Suggestion device, for issue solenoid valve to be detected whether He Ge standby signal;Processing unit, described in receiving, handling The input signal of connecting terminal and the operation display device, and control the suggestion device and issue corresponding standby signal.
As a further illustration of the above scheme, the connecting terminal, the operation display device, the suggestion device and The processing unit is all disposed on the same shell.
As a further illustration of the above scheme, being equipped with heat release hole on the housing.
As a further illustration of the above scheme, the operation display device is made of operation button and display screen or institute Stating operation display device is touch display screen, and operation button is equipped in the touch display screen.
As a further illustration of the above scheme, the operation button includes: setting button, increases key, reduces key With determining key.
As a further illustration of the above scheme, the suggestion device is indicator light or sound prompt device.
As a further illustration of the above scheme, the indicator light includes red indicating light and green indicator light two, or, The indicator light is the single led lamp with red and green color.
The beneficial effects of the utility model are:
One, when actually detected, after inputting corresponding detection parameters by operation display device and connect electromagnetic valve terminal, just The no power production test that can be realized solenoid valve lights whether prompt is qualified product by corresponding red light or green light;And energy Enough to feed back coherent detection information on the visual interface, operation application is very convenient.
Two, it is not necessary that solenoid valves, which can ensure product full inspection when due to detection Under the premise of, production efficiency is greatly improved, detection determines that the time only needs about 5 second time.
Detailed description of the invention
Fig. 1 show solenoid valve Visual retrieval device structure schematic diagram provided by the utility model.
Fig. 2 show electromagnetic valve coil skeleton structure schematic diagram.
Fig. 3 show solenoid valve visible detection method flow chart provided by the utility model.
Description of symbols:
1: connecting terminal, 2: operation display device, 3: suggestion device, 4: shell, 5: heat release hole.
Specific embodiment
In the description of the present invention, it should be noted that for the noun of locality, if any term " center ", " transverse direction ", " longitudinal direction ", " length ", " width ", " thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", The indicating positions such as "bottom", "inner", "outside", " clockwise ", " counterclockwise " and positional relationship are orientation based on the figure or position Relationship is set, narration the utility model is merely for convenience of and simplifies description, rather than the device or element of indication or suggestion meaning It must have a particular orientation, constructed and operated with particular orientation, should not be understood as the specific protection model for limiting the utility model It encloses.
In addition, being used for description purposes only if any term " first ", " second ", it is not understood to indicate or imply relatively heavy The property wanted or the quantity for implicitly indicating technical characteristic." first " is defined as a result, " second " feature can be expressed or implicit include One or more this feature, in the utility model description, " at least " is meant that one or more, unless otherwise bright It is really specific to limit.
In the present invention, except as otherwise clear stipulaties and restriction, if any term " assembling ", " connected ", " connection " term It should go to understand as broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected;It is also possible to machine Tool connection;It can be directly connected, be also possible to be connected by intermediary, can be and be connected inside two elements.For For those of ordinary skill in the art, can understand as the case may be above-mentioned term in the present invention specifically contain Justice.
In utility model, unless otherwise specified and limited, fisrt feature second feature "upper" or "lower" can be with It is directly contacted including the first and second features, also may include that fisrt feature and second feature are not direct contacts but pass through it Between other characterisation contact.Moreover, fisrt feature second feature " on ", " under " and " above " include fisrt feature It right above second feature and oblique upper, or is only to indicate that first feature horizontal height is higher than the height of second feature.First Feature second feature " on ", " under " and " below " include that fisrt feature is directly under or diagonally below the second feature, or only Only indicate that first feature horizontal height is lower than second feature.
Below with reference to the attached drawing of specification, specific embodiment of the present utility model is further described, makes this reality With novel technical solution and its benefits are clearer.It is exemplary for describing embodiment below with reference to attached drawing , it is intended to it explains the utility model, and should not be understood as limiting the present invention.
As shown in Figure 1, a kind of solenoid valve Visual retrieval equipment characterized by comprising connecting terminal 1, for connecting Solenoid valve to be detected, the test as electromagnetic valve coil circle number to be detected;Display device 2 is operated, it is to be detected for inputting, showing Solenoid valve variate-value;Suggestion device 3, for issue solenoid valve to be detected whether He Ge standby signal;Processing unit, for connecing It receives, handle the input signal of the connecting terminal 1 and the operation display device 2, and control the suggestion device 3 and issue accordingly Standby signal.
Wherein, the connecting terminal 1, the operation display device 2, the suggestion device 3 and the processing unit are all set It sets on the same shell 4.Heat release hole 5 is additionally provided on the shell 4.
In the present embodiment, the preferably described operation display device 2 is made of operation button and display screen, and the preferably described operation is pressed Key includes: setting button, increases key, reduces key and determine key.It is preferred that the suggestion device 3 is red green indicator light, it is red Color represent it is unqualified, green represent qualification.In other embodiments, the operation display device is touch display screen, described Suggestion device is sound prompt device, is not limited to the present embodiment.
A kind of solenoid valve Visual retrieval equipment provided in this embodiment, it is defeated by operation display device 2 when actually detected After entering corresponding detection parameters and connecting electromagnetic valve terminal, it will be able to the no power production test for realizing solenoid valve, by corresponding Red light or green light light whether prompt is qualified product;And coherent detection information can be fed back on the visual interface, operation is answered With very convenient.In addition, it is not necessary that solenoid valves, which can ensure to produce when due to detection Under the premise of product full inspection, production efficiency is greatly improved.
In conjunction with shown in Fig. 2, Fig. 3, specific testing principle is as follows:
Because its internal dynamic iron core is considered that solenoid valve is any by suction and electromagnetic force collective effect after electromagnetic valve coil is powered Installation direction, for ensure any situation can valve opening, electromagnetic force need to overcome the devices gravity such as dynamic core, since dynamic iron core is by frictional force It is smaller, it is offset subsequently through design margin;Following formula, solenoid valve ability valve opening movement need to be met, and should also have certain Dynamic response requirement, it is therefore desirable to certain design margin.
FQuiet wicking+ F > P × Δ S+FBullet+G
The electromagnetic force formula F that coil generates when calculating steady operation according to direct current solenoidal magnets formula:
In formula: Φ is working gas gap magnetic flux, unit Wb;B is working gas gap magnetic induction intensity, unit T;μ0For vacuum Magnetic conductivity, value are 4 π × 10-7Wb/A·m;S is magnetic circuit sectional area, unit m2;Do not consider that leakage field and other connecting portions are deposited Air gap (under normal circumstances, solenoid valve is except at air gap, rest part is all made of the good material of magnetic property, the overwhelming majority Magnetomotive force drop is at air gap), it is believed that main air gap is armature travel, and air gap (iron core stroke) magnetic induction of electromagnet is strong at this time Spend B are as follows:
N is coil turn in formula;I is current strength, unit A;U is supply voltage, unit V;R is wire resistor, Unit is Ω;δ is gas length, unit m;Therefore it can obtain:
In formula: S is magnetic circuit sectional area, unit m2;μ0It is 4 π * 10 for space permeability-7Wb/Am;N is coil turn Number;I is coil current, unit A;δ is gas length (iron core stroke), unit m;In addition NI product (is called magnetomotive force E Number of ampere turns), it is similar with induced potential E in circuit;It is as follows for the solution of magnetomotive force E.
Turn number N Equivalent Calculation (including film thickness), actual coil the number of turns is also comprising film thickness:
In formula: L is around line width, unit mm;D2 is coiling outer diameter, unit mm;D1 is coiling internal diameter, and unit is mm;D is enamel-cover linear diameter, unit mm.
Therefore coiling outer diameter D 2, winding length are respectively as follows:
But above formula D2 is coiling outer diameter, includes film thickness, and the calculating of actual electromagnetic power should subtract film thickness, therefore practical Effective coiling length is respectively as follows: with removal film thickness D2 '
Wherein Δ is the value that copper wire diameter d is subtracted comprising film thickness enameled wire average diameter;Such as 0.18 enamel-cover Line, enameled wire mean outside diameter is 0.204mm, then Δ=0.024, is commonly used shown in solenoid valve line footpath referring in particular to table one:
Table one
Enamel-cover linear diameter d Outer diameter Δ
0.140 0.160 0.020
0.160 0.182 0.022
0.170 0.193 0.023
0.180 0.204 0.024
0.200 0.226 0.026
Coiling equivalent internal resistance are as follows:
Coiling equivalent current:
Magnetomotive force E:
So coil generating electromagnetic power F:
In formula: S is magnetic circuit sectional area,Unit is mm2;μ0It is 4 π * for space permeability 10-7Wb/Am;ρ be copper resistivity, 0.01709;D is enamel-cover linear diameter, unit mm;U is coil equivalent voltage, and unit is V;δ is gas length (iron core stroke), unit mm;D1 is coiling internal diameter, unit mm;D2 ' be remove film thickness around Line outer diameter, unit mm.
It is (complete in dynamic iron core and static iron core surface after considering that dynamic iron core is magnetized completely by active force and reaction force relationship When full actuation, that is, δ ≈ 0) know static iron core to dynamic iron core maximum electromagnetic attraction are as follows:
Another because solenoid valve is in addition at air gap, rest part is all made of the good material of magnetic property, and most magnetic are dynamic Potential drop is that have following formula to the electromagnetic attraction of static iron core at air gap:
NI=∑ (HL) ≈ H0×δ
Wherein H0For magnetic field strength at air gap, unit A/m;δ is gas length (iron core stroke) unit mm;According to following Two formulas can obtain B0:
It is lost to reduce air gap under same distance, increases magnetic conductivity, be typically chosen tapered surface design;In practical function distance It (is not attracted completely) when larger, a correction factor a and gas length δ need to be added, for correcting in big air gap due to magnetic flux Uneven distribution cause error so that static iron core is a Practical Formula to the electromagnetic attraction of dynamic iron core.
B is magnetic induction intensity, unit Gs (1T=10000Gs) in formula;S is magnetic circuit sectional area, unit cm2;δ is air gap Length (iron core stroke) unit is cm;A is correction factor, according to stroke 0.5-5mm, a empirical value general 3~5;And stroke Bigger, the value of a is also bigger.
To sum up 5. formula and 7. formula calculate solenoid valve valve opening design margin λ:
Wherein FEnvelopeFor magnetic valve spring valve sealing force, unit N;G is the gravity such as movable iron core of electromagnetic valve, gasket, unit N;P is Calibrating gas pressure is 5kPa constant;Δ S is gasket area, is π × D2 Gasket/ 4, DGasketFor gasket diameter.
For valve opening state:
According to existing DB44/T402.5-2007 standard, 8. voltage U=0.7U in formulaVolume;When standard design margin λ=0.95 It is preferably to select in~1.10 ranges, solenoid valve is judged to qualified product;As solenoid valve valve opening standard design margin λ > 1.10, deposit It is excessive in design, lead to solenoid valve high expensive;As standard design margin λ < 0.95, it is insufficient to there is design, it is understood that there may be no Comply with standard situation.
For maintaining state:
According to existing DB44/T402.5-2007 standard, 8. voltage U=0.33U in formulaVolume;Static iron core of electromagnetic valve is by pressure N Are as follows:
N=F+FQuiet wicking—(FEnvelope+ k δ+G), judge N > 0.1 for qualification;Wherein k is spring force coefficient.
For release conditions:
According to existing DB44/T402.5-2007 standard, 8. voltage U=0.15U in formulaVolume;Static iron core of electromagnetic valve is by pressure N Are as follows:
N=F+FQuiet wicking—(FEnvelope+ k δ+G), judge N < 0 for qualification;Wherein k is spring force coefficient.
Therefore in the present embodiment, constant, electricalresistivityρ, the space permeability μ of copper need to only be inputted0, correction factor a, Standard Gases Press P.Variables D 1, L, d, δ, UVolume、FEnvelope、k、G、DGasket;The no power production test that solenoid valve can be realized, is automatically performed correlometer It calculates, determines whether qualified product.And when testing, electromagnetic valve coil circle number N, standard design margin λ can display real-time, maintain state N Value, release conditions N value.
In the present embodiment, production before by input solenoid valve variable (constant is solidificated in device program) coiling internal diameter D1, Around line width L, enamel-cover linear diameter d, gas length (iron core stroke) δ, voltage rating UVolume, spring valve sealing force FEnvelope, spring system The gravity G, gasket diameter D gasket such as number k, movable iron core of electromagnetic valve, gasket;After the good electromagnetic valve terminal of grafting, equipment is provided Now more mature inductance method or hall effect type or magnetic pressure phase-comparison method can obtain electromagnetic valve coil the number of turns N, according to the number of turns N system It is automatically performed relevant calculation judgement, the no power production test of solenoid valve can be realized, determine whether qualified product;And any ring Section appearance is unqualified, then product determines unqualified.
From the foregoing description of structures and principles it should be understood by those skilled in the art that, the utility model It is not limited to above-mentioned specific embodiment, it is equal using the improvement of techniques well known and substitution on the basis of the utility model The protection scope of the utility model is fallen in, the protection scope of the utility model should be limited by each claim and its equivalent It.The part not illustrated in specific embodiment is the prior art or common knowledge.

Claims (8)

1. a kind of solenoid valve Visual retrieval equipment characterized by comprising
Connecting terminal, for connecting solenoid valve to be detected, the detection as electromagnetic valve coil circle number to be detected;
Display device is operated, for inputting, showing solenoid valve variate-value to be detected;
Suggestion device, for issue solenoid valve to be detected whether He Ge standby signal;
Processing unit, for receiving, handling the input signal of the connecting terminal and the operation display device, and described in control Suggestion device issues corresponding standby signal.
2. a kind of solenoid valve Visual retrieval equipment according to claim 1, which is characterized in that the connecting terminal, institute Operation display device, the suggestion device and the processing unit is stated to be all disposed on the same shell.
3. a kind of solenoid valve Visual retrieval equipment according to claim 2, which is characterized in that be equipped on the housing Heat release hole.
4. a kind of solenoid valve Visual retrieval equipment according to claim 1, which is characterized in that the operation display device It is made of operation button and display screen.
5. a kind of solenoid valve Visual retrieval equipment according to claim 1, which is characterized in that the operation display device For touch display screen, operation button is equipped in the touch display screen.
6. a kind of solenoid valve Visual retrieval equipment according to claim 4 or 5, which is characterized in that the operation button Include: setting button, increase key, reduce key and determine key.
7. a kind of solenoid valve Visual retrieval equipment according to claim 1, which is characterized in that the suggestion device is to refer to Show lamp or sound prompt device.
8. a kind of solenoid valve Visual retrieval equipment according to claim 7, which is characterized in that the indicator light includes red Color indicator light and green indicator light two, or, the indicator light is the single led lamp with red and green color.
CN201820986149.5U 2018-06-26 2018-06-26 A kind of solenoid valve Visual retrieval equipment Expired - Fee Related CN208766238U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108802509A (en) * 2018-06-26 2018-11-13 广东万家乐燃气具有限公司 A kind of solenoid valve Visual retrieval device and method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108802509A (en) * 2018-06-26 2018-11-13 广东万家乐燃气具有限公司 A kind of solenoid valve Visual retrieval device and method
CN108802509B (en) * 2018-06-26 2024-05-03 广东万家乐燃气具有限公司 Visual detection equipment and method for electromagnetic valve

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Granted publication date: 20190419

Termination date: 20210626