CN208762387U - Printing and dyeing sludge processing unit - Google Patents
Printing and dyeing sludge processing unit Download PDFInfo
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- CN208762387U CN208762387U CN201821022039.3U CN201821022039U CN208762387U CN 208762387 U CN208762387 U CN 208762387U CN 201821022039 U CN201821022039 U CN 201821022039U CN 208762387 U CN208762387 U CN 208762387U
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- sludge
- process tank
- drying process
- air accumulator
- printing
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Abstract
The utility model relates to a kind of printing and dyeing sludge processing units, dismountable sealing cover is connected at the top of sludge drying process tank, bottom is provided with air inlet and discharge port, the air inlet of gas outlet and freezing machine on sealing cover connects, the gas outlet of freezing machine and the air inlet of air accumulator connect, and the gas outlet of air accumulator is connect with the air inlet of sludge drying process tank；Booster pump is connect with air accumulator；Sludge drying process tank is internally provided with stirring rotary shaft and ultrasonic transducer；Stirring blade is provided in stirring rotary shaft；Several are arranged in ultrasonic transducer, and interval is uniformly arranged in processing inner tank wall, and each ultrasonic transducer is electrically connected with the supersonic generator being arranged in outside process tank body.Rationally, easy to operate, operating cost is low for Tthe utility model system design, is broken up using sludge fixture of the ultrasonic wave to desiccation, is finally fixed particulate matter by sludge drying, facilitates postorder processing, storage, reduces storage occupied space.
Description
Technical field
The utility model relates to sludge treatment device fields, in particular, being related to a kind of printing and dyeing sludge processing unit.
Background technique
A large amount of printing and dyeing sludge can be generated during treatment of dyeing wastewater, and printing and dyeing sludge belongs in China and " keeps under strict control useless
Object ", since the moisture content of printing and dyeing sludge is usually 80% or so, not only occupied space, but also environment is easily polluted, enterprise needs
Special disposal department is sent to after being carried out dehydrating it again to be further processed.Enterprise usually utilizes drying equipment pair at present
Printing and dyeing sludge is carried out dehydrating, such as application No. is 2017206541857 Chinese patents: a kind of drying of printing and dyeing sludge is set
It is standby, it has the disadvantage in that (1) sludge is stirred in stir chamber in the technical solution and is formed blocks of solid object by heated drying,
On the one hand easily stirring flabellum is damaged, influences mixing effect, on the other hand easily to blocking discharge port；(2) only by
Lead to hot-air in one shaft and stirring flabellum and carry out drying sludge, drying effect is poor, and the time is long.
Utility model content
The purpose of the utility model is to overcome the above deficiencies in the existing technologies, and provide a kind of structure design conjunction
Reason, the fireballing printing and dyeing sludge processing unit of sludge drying.
The technical scheme in the invention for solving the above technical problem is: a kind of printing and dyeing sludge processing unit, feature
It is: including sludge drying process tank, freezing machine, air accumulator and booster pump；The sludge drying process tank is placed on a support
On seat, top is connected with dismountable sealing cover, and bottom is provided with air inlet and discharge port, and discharge port is screwed by setting
Lid two is sealed；Feed inlet and gas outlet are provided on the sealing cover, the end of feed inlet, which is provided with, screws lid one, outlet
Mouth is connect by pipeline one with the air inlet of freezing machine, and the gas outlet of freezing machine is connected by the air inlet of pipeline two and air accumulator
It connects, and is provided with valve one on pipeline two, the gas outlet of air accumulator is connected by the air inlet of pipeline three and sludge drying process tank
It connects, and is provided with valve two on pipeline three；The booster pump is connect with air accumulator, for increasing to the gas in air accumulator
Pressure；The sludge drying process tank is internally provided with stirring rotary shaft and ultrasonic transducer；It is provided in stirring rotary shaft
Stirring blade, stirring rotary shaft are arranged in a vertical direction, are driven by motor, which is fixedly mounted on above sealing cover,
The top of stirring rotary shaft passes through sealing cover and the output shaft of motor is attached；Several are arranged in ultrasonic transducer, interval
Be uniformly arranged in processing inner tank wall, each ultrasonic transducer with the supersonic generator that is arranged in outside process tank body
It is electrically connected.
Preferably, valve one described in the utility model and valve two are check valve, valve one can only make gas by cold
Solidifying machine enters air accumulator, and valve two can only make gas enter sludge drying process tank from air accumulator.
Preferably, being provided with bearing, bearing at the mating connection of stirring rotary shaft described in the utility model and sealing cover
Certain support positioning action is played to stirring rotary shaft, rotates it more stably.
Preferably, supersonic generator described in the utility model is fixedly mounted on support base.
Preferably, storage is dry air in air accumulator described in the utility model, the temperature of dry air is 41 DEG C, is guaranteed
Mud drying process carries out at low ambient temperatures, avoids generating harmful substance, gas etc. because of high temperature.
The working process of the utility model is as follows:
(1) a certain amount of sludge is injected in mud drying and other treatment tank by feed inlet, then tightens and screws a pair of of feed inlet of lid
It is sealed；Start motor and supersonic generator；
(2) valve one, valve two, the dry air that heating treatment is 41 DEG C by freezing machine heating, dry air storage are opened
There are in air accumulator；
(3) dry air is sent into sludge drying process tank by booster pump and drying and processing is carried out to sludge, sludge is stirring
It mixes blade and ultrasonic wave is broken up under effect, final desiccation is fixed particulate matter from discharge port output, and sludge is in drying process
The humid air of generation enters freezing machine by the gas outlet on sealing cover, pipeline one, then passes through the heat treatment of freezing machine
After become dry air and act on mud drying process.
The utility model compared with prior art, has the following advantages that and effect:
(1) rationally, structure is simple, and easy to operate, operating cost is low for whole system design；
(2) humid air that sludge generates in drying process acts on mud drying process after processing, reduces gas row
It puts, reduces pollution；
(3) sludge carries out uniform desiccation dehydration, the dirt furthermore with ultrasonic wave to desiccation under the action of stirring blade
Mud fixture is broken up, and is finally fixed particulate matter by sludge drying, facilitates postorder to handle, stores, reduction storage occupies sky
Between；The temperature of dry air is 41 DEG C, and desiccation effect is good, will not generate harmful substance etc. because of high temperature.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model embodiment.
Description of symbols: sludge drying process tank 1；Sealing cover 1-1；Feed inlet 1-2；Screw one 1-3 of lid；Gas outlet 1-
4；Screw two 1-5 of lid；Discharge port 1-6；Air inlet 1-7；Stir rotary shaft 2；Stirring blade 2-1；Ultrasonic transducer 3；Ultrasound
Wave producer 4；Motor 5；Bearing 6；Support base 7；Pipeline 1；Freezing machine 9；Pipeline 2 10；Valve 1；Air accumulator 12；Pressurization
Pump 13；Valve 2 14；Pipeline 3 15.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawing and by embodiment, and following embodiment is pair
The explanation of the utility model and the utility model is not limited to following embodiment.
Embodiment.
Referring to Fig. 1.
A kind of printing and dyeing sludge processing unit of the present embodiment, including sludge drying process tank 1, freezing machine 9, air accumulator 12 and increasing
Press pump 13.Sludge drying process tank 1 is placed on support base 7, and top is connected with dismountable sealing cover 1-1, and bottom is set
It is equipped with air inlet 1-7 and discharge port 1-6.Discharge port 1-6 screws two 1-5 of lid by setting and is sealed, will when needing to discharge
Two 1-5 of lid is screwed to remove.
Feed inlet 1-2 and gas outlet 1-4 are provided on sealing cover 1-1, the end of feed inlet 1-2, which is provided with, screws one 1- of lid
3, opening screws one 1-3 of lid and is injected printing and dyeing sludge in sludge drying process tank 1 by feed inlet 1-2, and charging is completed to tighten rotation
Tight one 1-3 of lid is sealed feed inlet 1-2.
Gas outlet 1-4 is connect by pipeline 1 with the air inlet of freezing machine 9, and the gas outlet of freezing machine 9 passes through pipeline 2 10
It is connect with the air inlet of air accumulator 12, and is provided with valve 1 on pipeline 2 10, valve 1 selects check valve, makes gas only
Air accumulator 12 can be entered by freezing machine 9, then the dry air that air-treatment is 41 DEG C by the heating of freezing machine 9 in the present embodiment stores up
There are in air accumulator 12.
The gas outlet of air accumulator 12 is connect by pipeline 3 15 with the air inlet 1-7 of sludge drying process tank 1, and pipeline three
Valve 2 14 is provided on 15, valve 1 also selects check valve, makes gas that can only enter sludge drying from air accumulator 12 and handles
In tank 1.In order to can smoothly enter into the dry air in air accumulator 12 in sludge drying process tank 1 in the present embodiment, using pressurization
13 connection air accumulator 12 of pump, is pressurized the dry air in air accumulator 12, the working principle of booster pump 13 can refer to existing skill
Art.
Sludge drying process tank 1 is internally provided with stirring rotary shaft 2 and ultrasonic transducer 3.It is set in stirring rotary shaft 2
It is equipped with stirring blade 2-1, stirring rotary shaft 2 is arranged in a vertical direction, is driven by motor 5, which is fixedly mounted on close
It covers above 1-1, the top of stirring rotary shaft 2 passes through sealing cover 1-1 and the output shaft of motor 5 is attached, and stirs rotation
Bearing 6 is provided at the mating connection of shaft 2 and sealing cover 1-1,6 pairs of stirring rotary shafts 2 of bearing play certain support positioning and make
With rotating it more stably.
Several are arranged in ultrasonic transducer 3, and interval is uniformly arranged on 1 inner wall of sludge drying process tank, each ultrasound
Wave transducer 3 is electrically connected with the supersonic generator 4 being arranged in outside process tank body, in the present embodiment, ultrasonic wave hair
Raw device 4 is fixedly mounted on support base 7, as the connection type and working principle of ultrasonic transducer and supersonic generator,
It can refer to the prior art.
In the present embodiment, sludge carries out uniform desiccation dehydration under the action of stirring blade 2-1, furthermore with ultrasonic wave pair
The sludge fixture of desiccation is broken up, and is finally fixed particulate matter by sludge drying, facilitates postorder processing, storage, reduces
Store occupied space；The temperature of dry air is 41 DEG C, and desiccation effect is good, will not generate harmful substance, gas etc. because of high temperature.
The working process of the utility model is as follows:
(1) a certain amount of sludge is injected in mud drying and other treatment tank by feed inlet 1-2, then tightens and screws 1-3 pairs of lid one
Feed inlet 1-2 is sealed；Start motor 5 and supersonic generator 4；
(2) valve 1, valve 2 14 are opened, the dry air that heating treatment is 41 DEG C by the heating of freezing machine 9 does sky
Gas is stored in air accumulator 12；
(3) dry air is sent into sludge drying process tank 1 by booster pump 13 and drying and processing is carried out to sludge, sludge exists
Stirring blade 2-1 and ultrasonic wave are broken up under effect, and final desiccation is that fixed particulate matter is exported from discharge port 1-6, and sludge is dry
The humid air generated during changing enters freezing machine 9 by gas outlet 1-4, the pipeline 1 on sealing cover 1-1, then passes through
Become dry air after the heat treatment of freezing machine 9 and acts on mud drying process.
In addition, it should be noted that, the specific embodiments described in this specification, the shape of parts and components are named
Title etc. can be different, and above content is only to the utility model structure example explanation described in this specification.
All equivalence changes or simple change done according to structure, feature and principle described in the concept of the patent of the utility model, are wrapped
It includes in the protection scope of the utility model patent.Those skilled in the art of the present invention can be to described
Specific embodiment does various modifications or additions or is substituted in a similar manner, without departing from the knot of the utility model
Structure or beyond the scope defined by this claim, all should belong to the protection range of the utility model.
Claims (5)
1. a kind of printing and dyeing sludge processing unit, it is characterised in that: including sludge drying process tank, freezing machine, air accumulator and pressurization
Pump；The sludge drying process tank is placed on a support base, and top is connected with dismountable sealing cover, and bottom is provided with
Air inlet and discharge port, discharge port screw lid two by setting and are sealed；Feed inlet and outlet are provided on the sealing cover
Mouthful, the end of feed inlet, which is provided with, screws lid one, and gas outlet is connect by pipeline one with the air inlet of freezing machine, and freezing machine goes out
Port is connect by pipeline two with the air inlet of air accumulator, and valve one is provided on pipeline two, and the gas outlet of air accumulator passes through
Pipeline three is connect with the air inlet of sludge drying process tank, and valve two is provided on pipeline three；The booster pump and air accumulator
Connection, for being pressurized to the gas in air accumulator；The sludge drying process tank be internally provided with stirring rotary shaft and
Ultrasonic transducer；Stirring blade is provided in stirring rotary shaft, stirring rotary shaft is arranged in a vertical direction, is driven by motor
Dynamic, which is fixedly mounted on above sealing cover, and the top for stirring rotary shaft passes through sealing cover and the output shaft of motor is connected
It connects；Several are arranged in ultrasonic transducer, interval be uniformly arranged on processing inner tank wall on, each ultrasonic transducer with set
The supersonic generator outside process tank body is set to be electrically connected.
2. printing and dyeing sludge processing unit according to claim 1, it is characterised in that: the valve one and valve two are list
To valve.
3. printing and dyeing sludge processing unit according to claim 1, it is characterised in that: the stirring rotary shaft and sealing cover
Bearing is provided at mating connection.
4. printing and dyeing sludge processing unit according to claim 1, it is characterised in that: the supersonic generator is fixedly mounted
On support base.
5. printing and dyeing sludge processing unit according to claim 1, it is characterised in that: storage is dry sky in the air accumulator
Gas, the temperature of dry air are 41 DEG C.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821022039.3U CN208762387U (en) | 2018-06-29 | 2018-06-29 | Printing and dyeing sludge processing unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821022039.3U CN208762387U (en) | 2018-06-29 | 2018-06-29 | Printing and dyeing sludge processing unit |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208762387U true CN208762387U (en) | 2019-04-19 |
Family
ID=66128600
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821022039.3U Active CN208762387U (en) | 2018-06-29 | 2018-06-29 | Printing and dyeing sludge processing unit |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208762387U (en) |
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2018
- 2018-06-29 CN CN201821022039.3U patent/CN208762387U/en active Active
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