CN208752022U - Deep learning machine vision automatic on-line cloth examination device based on raspberry pie - Google Patents

Deep learning machine vision automatic on-line cloth examination device based on raspberry pie Download PDF

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Publication number
CN208752022U
CN208752022U CN201820914131.4U CN201820914131U CN208752022U CN 208752022 U CN208752022 U CN 208752022U CN 201820914131 U CN201820914131 U CN 201820914131U CN 208752022 U CN208752022 U CN 208752022U
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China
Prior art keywords
raspberry pie
cloth
light source
deep learning
machine vision
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Expired - Fee Related
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CN201820914131.4U
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Chinese (zh)
Inventor
景军锋
曹振军
李鹏飞
苏泽斌
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Xian Polytechnic University
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Xian Polytechnic University
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Abstract

Originally practical newly to disclose a kind of deep learning machine vision automatic on-line cloth examination device based on raspberry pie, including machinery frame, the upper horizontal of machinery frame is evenly arranged with several light sources, light source is located at right above cloth to be detected, horizontal homogeneous is gone back above machinery frame is provided with several plane cameras, plane camera is corresponded with light source position and quantity is consistent, plane camera and light source are uniformly distributed relative to the wide cut of cloth to be detected, each plane camera is respectively connected with an image capture controller, all image capture controllers are connect with interchanger, interchanger connect composition data communication network with primary processor raspberry pie again, primary processor raspberry pie is also connected with internet cloud server and display, cloth to be detected is wound on the winder after examining, the utility model solves perching low output existing in the prior art, effect Rate difference and problem with high costs.

Description

Deep learning machine vision automatic on-line cloth examination device based on raspberry pie
Technical field
The utility model belongs to textile industry fabric defects detection equipment technical field, and in particular to one kind is based on raspberry pie Deep learning machine vision automatic on-line cloth examination device.
Background technique
Cloth inspecting machine, which is that apparel industry production is preceding, carries out the especially big breadth such as cotton, hair, fiber crops, silk, chemical fibre, double width and single width cloth The special equipment of a set of indispensability of detection, by cloth inspecting machine to cloth to be detected progress assessment of conformity or unqualified, simultaneously According to the grade for the parameter evaluatings cloth such as the type of fault and number occur.Due to cloth inspecting machine weaving process in play it is important Role, so the accuracy rate and cost of cloth inspecting machine are most important.It is accomplished manually currently, defect detection mainly passes through, tradition Artificial perching speed it is unhappy, low output, inefficient.Artificial perching has certain technical requirements and eyesight to want inspection man simultaneously It asks.Long-term vision is concentrated, and asthenopia is easy to cause, and suffers from occupational disease, and labor intensity is high.Inspection man can only generally detect per hour To 200 faults or so, it is more than this range, is easy to produce the omission of examination and erroneous judgement.The skills such as computer technology and machine learning in recent years The rapid development of art, many enterprises throw oneself into the research of automatic on-line perching, due to the limitation of its algorithm, for perching to picture The inspection of main practical monochrome dyeing fabric.Its high price simultaneously, and the burdensome cost of many enterprises.
Utility model content
The purpose of the utility model is to provide a kind of, and the deep learning machine vision automatic on-line perching based on raspberry pie fills It sets, solves the problems, such as perching low output existing in the prior art, inefficient and with high costs.
The utility model is the technical scheme adopted is that the deep learning machine vision automatic on-line perching based on raspberry pie Device, including machinery frame, the upper horizontal of machinery frame are evenly arranged with several light sources, and light source is located at right above cloth to be detected, Horizontal homogeneous is gone back above machinery frame is provided with several plane cameras, plane camera and light source position one-to-one correspondence and quantity one It causes, plane camera and light source are uniformly distributed relative to the wide cut of cloth to be detected, and each plane camera is respectively connected with an image Acquisition controller, all image capture controllers are connect with interchanger, and interchanger connect composition with primary processor raspberry pie again Data communication network, primary processor raspberry pie are also connected with internet cloud server and display, and cloth to be detected is by examining After wind on the winder.
The utility model is also characterized by
Plane camera is located at the surface of the horizontal median axis of several light sources.
Light source is annular LED light source.
Plane camera is the area array cameras of COMS+BASLER industrial camera lens.
Image capture controller and primary processor raspberry pie are raspberry pie three generations's Type B.
The utility model has the beneficial effects that the deep learning machine vision automatic on-line cloth examination device based on raspberry pie, Image is concurrently acquired simultaneously by using a number of camera, and deep learning convolutional neural networks detection algorithm can online certainly Dynamic detection fault, and save, assess cloth, maximum detection fabric width 330cm, speed of service 400m/min are detected minimum Fault 0.2mm.The data result of detection is stored into Cloud Server simultaneously, parking of alarming immediately when detecting fault, and right The classification of fault result, auxiliary operation worker, in the adjustment of process, avoid the waste of cloth by the gross for after, promote the matter of cloth production Amount.
Detailed description of the invention
Fig. 1 is the structural representation of deep learning machine vision automatic on-line cloth examination device of the utility model based on raspberry pie Figure.
In figure, 1. primary processor raspberry pies, 2. internet cloud servers, 3. displays, 4. image capture controllers, 5. are handed over It changes planes, 6. area array cameras, 7. light sources, 8. detected cloth, 9. up- coilers, 10. machinery frames.
Specific embodiment
The utility model is described in detail with reference to the accompanying drawings and detailed description.
Deep learning machine vision automatic on-line cloth examination device of the utility model based on raspberry pie, structure as shown in Figure 1, Including machinery frame 10, the upper horizontal of machinery frame 10 is evenly arranged with several light sources 7, light source 7 be located at cloth 8 to be detected just on Side, the top of machinery frame 10 go back horizontal homogeneous and are provided with several plane cameras 6, plane camera 6 and 7 position of light source correspond and Quantity is consistent, and wide cut of the plane camera 6 with light source 7 relative to cloth 8 to be detected is uniformly distributed, and each plane camera 6 is all connected with There is an image capture controller 4, all image capture controllers 4 are connect with interchanger 5, interchanger 5 and and primary processor Raspberry pie 1 connects composition data communication network, and primary processor raspberry pie 1 is also connected with internet cloud server 2 and display 3, Cloth 8 to be detected is wrapped on up- coiler 9 after examining.
Plane camera 6 is located at the surface of the horizontal median axis of several light sources 7.
Light source 7 is annular LED light source.
Plane camera 6 is the area array cameras of COMS+BASLER industrial camera lens.
Image capture controller 4 and primary processor raspberry pie 1 are raspberry pie three generations's Type B.
Plane camera 6, light source 7 and 4 quantity of image capture controller are 4~6.
Deep learning machine vision automatic on-line cloth examination device of the utility model based on raspberry pie, in artificial intelligence and machine Under the overall background of the technology development of device vision, deep learning and machine vision are relied on, guarantees the accuracy rate of fabric defects detection, Automatic on-line perching is realized using the hardware platform of raspberry pie, the specific working principle is as follows:
The underface for the light source 7 for allowing detected cloth 8 to be placed through on machinery frame 10, light source 7 are fixed on machinery frame 10 Face, and with detected 8 keeping parallelism of cloth;Plane camera 6 is fixed in the horizontal median axis of light source 7, plane camera 6 is logical It crosses CSI bus interface and connect the unit for completing most basic acquisition picture with image capture controller 4, in an identical manner basis The uniform transversely arranged consistent image capture controller 4 of installation number of the breadth of cloth, so that tested cloth is completely covered;It will Image capture controller 4 is connected with interchanger 5, and accesses primary processor raspberry pie 1, composition data communication network, completes data Be exchanged with each other;The digital picture for collecting cloth whole picture reaches primary processor raspberry pie 1 by data communication network, in conjunction with Primary processor raspberry pie 1, realization handle collected cloth digital picture;Automatic on-line fabric inspecting system is to pass through depth Learning algorithm, off-line learning training obtain model and realize online perching then by model transplantations into system;Perching it is final As a result device end is shown in by display 3;Primary processor raspberry pie 1 by perching data result and collects at the same time Fault data sample be stored in Cloud Server via internet cloud server 2 and BSBC encryption technology, use SSH agreement real The remote debugging of existing automatic on-line cloth examination device, is conducive to the subsequent update of equipment, provides data for intelligent terminal.Pass through reality Investigation cloth, which generally requires, detects the fault on its surface, and conventional cloth wide cut is larger, so using 4 tunnel Image Acquisition System;Image procossing in automatic Cloth Inspecting System uses deep learning convolutional neural networks, has for computing resource biggish Demand, therefore the collecting work using 4 raspberry pies as the completion image of image capture controller 4, and apply a raspberry pie As primary server --- primary processor raspberry pie 1 passes through 5 networking of interchanger, the distribution of the automatic on-line fabric inspecting system of realization Formula hardware platform;Primary processor raspberry pie 1, up- coiler 9, internet cloud server 2, plane camera 6 and light source 7 etc. are mutually close Cooperation provides for the efficient, stable of automatic on-line fabric inspecting system and accurately best guarantee, people is not only greatly saved in this way Work detection is time-consuming, and the status for also sufficiently avoiding the current high enterprise of automatic on-line perching equipment price that from can not undertaking not only detects As a result objective stabilization, and testing cost has been saved, improve detection efficiency.
The utility model realizes the on-line checking of fault using deep learning, in the premise of effective data set off-line training Condition realizes the automatic on-line detection of fabric defects, and the accuracy rate of testing result is protected at the same time;Meeting system It operates normally, significantly reduces the cost of automatic on-line perching equipment, realize pushing away on a large scale for automatic on-line perching equipment Extensively, it is of great significance for the development of textile enterprise;The utility model uses the polishing mode of LED annular light source, effectively The area array cameras avoided is during acquisition, the non-uniform problem of light, while solving the meeting under special fault type The practical problem for generating projection, obtains the image information of high quality, is the key condition of automatic on-line cloth examination device;This is practical new Type uses the OV5647 camera module group of size design mechanical structure and 500W pixel by the camera lens of BASLER industrial camera The CMOS sensitive chip of mould group is located on the central axes of camera lens simultaneously encapsulation process by dress synthesis, so that minimum fault reaches 0.2mm;The utility model is transversely arranged using several table top array cameras, covers complete cloth cover, and realize 330cm whole picture cloth cover Online perching;The utility model is concurrently executed using several processes and the thinking of the processing of distributed computing, more efficient benefit With computing resource, different calculating tasks is distributed in the controller of Image-capturing platform respectively, realizes automatic cloth inspection device The speed of service of 400m/min;Automatic Cloth Inspecting System in the utility model realizes cloud storage, and detection device will can acquire in real time Fault sample and perching data be uploaded to cloud space, the monitoring center in factory can be directly accessed cloud communication platform monitoring Equipment operation condition.Secondly according to the data set collected in cloud platform, producer can improve and rise according to their own needs Grade equipment, is more advantageous to engineer and efficiently debugs and solve plant issue.Finally, to avoid letting out for cloud platform monitoring information Leakage, detection data use BSBC encryption technology during transmission, reduce the dependency degree to key, and are promoted conscientiously certainly The safety of dynamic perching data.

Claims (5)

1. the deep learning machine vision automatic on-line cloth examination device based on raspberry pie, which is characterized in that including machinery frame (10) The upper horizontal of machinery frame (10) is evenly arranged with several light sources (7), and light source (7) is located at right above cloth to be detected (8), mechanical Horizontal homogeneous is gone back above frame (10) and is provided with several plane cameras (6), and plane camera (6) and light source (7) position correspond And quantity is consistent, wide cut of the plane camera (6) with light source (7) relative to cloth to be detected (8) is uniformly distributed, each plane camera (6) it is respectively connected with an image capture controller (4), all image capture controllers (4) connect with interchanger (5), exchange Machine (5) connect composition data communication network with primary processor raspberry pie (1) again, and primary processor raspberry pie (1) is also connected with interconnection Net Cloud Server (2) and display (3), cloth (8) to be detected are wrapped on up- coiler (9) after examining.
2. the deep learning machine vision automatic on-line cloth examination device according to claim 1 based on raspberry pie, feature It is, the plane camera (6) is located at the surface of the horizontal median axis of several light sources (7).
3. the deep learning machine vision automatic on-line cloth examination device according to claim 1 based on raspberry pie, feature It is, the light source (7) is annular LED light source.
4. the deep learning machine vision automatic on-line cloth examination device according to claim 1 based on raspberry pie, feature It is, the plane camera (6) is the area array cameras of COMS+BASLER industrial camera lens.
5. the deep learning machine vision automatic on-line cloth examination device according to claim 1 based on raspberry pie, feature It is, described image acquisition controller (4) and primary processor raspberry pie (1) are raspberry pie three generations's Type B.
CN201820914131.4U 2018-06-13 2018-06-13 Deep learning machine vision automatic on-line cloth examination device based on raspberry pie Expired - Fee Related CN208752022U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111340802A (en) * 2020-03-25 2020-06-26 嘉兴学院 Intelligent cloth inspecting machine capable of automatically inspecting cloth by adopting artificial intelligence technology
CN111650208A (en) * 2020-06-01 2020-09-11 东华大学 Tour type woven fabric defect on-line detector

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111340802A (en) * 2020-03-25 2020-06-26 嘉兴学院 Intelligent cloth inspecting machine capable of automatically inspecting cloth by adopting artificial intelligence technology
CN111650208A (en) * 2020-06-01 2020-09-11 东华大学 Tour type woven fabric defect on-line detector
CN111650208B (en) * 2020-06-01 2021-08-27 东华大学 Tour type woven fabric defect on-line detector

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Granted publication date: 20190416

Termination date: 20200613