CN208737294U - A kind of monitoring system for tobacco smoke equipment - Google Patents
A kind of monitoring system for tobacco smoke equipment Download PDFInfo
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- CN208737294U CN208737294U CN201821300719.7U CN201821300719U CN208737294U CN 208737294 U CN208737294 U CN 208737294U CN 201821300719 U CN201821300719 U CN 201821300719U CN 208737294 U CN208737294 U CN 208737294U
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- tobacco smoke
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Abstract
The utility model discloses a kind of monitoring systems for tobacco smoke equipment, comprising: multiple vibrating sensors, plc data acquisition station, database server, CMS real-time state monitoring server, and warning device, vibrating sensor is adapted to mount to cigarette machine, for acquiring the vibration data at cigarette machine different location, plc data acquisition station and the vibrating sensor communicate to connect, database server by electronic communications network (ECN) respectively with CMS real-time state monitoring server, plc data acquisition station, and warning device communication connection, database server receives the real-time vibration data from plc data acquisition station and is sent to CMS real-time state monitoring server, CMS real-time state monitoring server is monitored real-time vibration data, database server according to vibration analysis and Fault diagnosis technology carries out malfunction monitoring to the real-time vibration data that receives and generates alarm signal being sent to warning device, and warning device carries out warning note.
Description
Technical field
The utility model relates to tobacco smoke equipment technical fields, are in more detail related to a kind of for tobacco smoke equipment
Monitoring system.
Background technique
Cigarette machine be one is the mechanical equipment that pipe tobacco is rolled into a roll to cigarette with cigarette paper, with the raising of the degree of automation,
Its structure composition also becomes increasingly complex precision.Due to mechanical equipment longtime running, the case where inevitably will appear senile abrasion, exist
Certain probability of failure.Once the equipment of some key position is damaged, it is on the one hand likely to result in whole cigarette flowing water
Line stops production, and on the other hand it could even be possible to causing irremediable damage to cigarette machine, brings about great losses to production plant.
The maintenance of cigarette machine is mainly still taken in the prior art and inspects periodically maintenance and periodic replacement rapid wear portion
The measure of part, but this way falls behind relatively, economic cost is also very high, and there are serious hysteresis quality, can cause to plan
Interior and unplanned halt production, seriously drags down production efficiency.
In conclusion this field needs the new monitoring system for tobacco smoke equipment of one kind to solve the above problems.
Utility model content
The purpose of this utility model is to provide a kind of monitoring system for tobacco smoke equipment, realizes and tobacco is rolled up
The real time on-line monitoring of cigarette equipment reduces the failure rate of tobacco smoke equipment, extends the working life of cigarette machine, it is ensured that
Equipment is effectively and reliably run.
To achieve the goals above, the utility model provides a kind of monitoring system for tobacco smoke equipment comprising:
Multiple vibrating sensors, are adapted to mount to cigarette machine, for acquiring the vibration at cigarette machine different parts
Data；
Suitable for the plc data acquisition station being arranged in cigarette machine control cabinet, the plc data acquisition station and the vibration are passed
Sensor communication connection, the vibration data detected for collecting multiple vibrating sensors；
Database server；
CMS real-time state monitoring server；And
Warning device, wherein the database server is supervised with the CMS real-time status respectively by electronic communications network (ECN)
Server, the plc data acquisition station and warning device communication connection are surveyed, the database server reception comes from
The real-time vibration data of the plc data acquisition station is simultaneously sent to the CMS real-time state monitoring server, and the CMS is real-time
Status monitoring services device is monitored real-time vibration data, and the database server is according to vibration analysis and fault diagnosis skill
Art carries out malfunction monitoring and generates alarm signal to be sent to the warning device, the alarm to the real-time vibration data received
Device carries out warning note.
Preferred embodiment according to the present utility model, the database server are linux system, mySQL framework.
Preferred embodiment according to the present utility model, the monitoring system for tobacco smoke equipment further comprise with
The memory of the database server communication connection, for saving the data acquired during network failure.
Preferably, the memory is CF memory card.
Preferably, the warning device is real-time audible-visual alarm lamp, and warning note is carried out in the form of acousto-optic.
The above-mentioned and other purpose of the utility model, feature, advantage will be in the following detailed description with attached drawing into one
Step is clear.
Detailed description of the invention
Fig. 1 is the configuration schematic diagram of preferred embodiment according to the present utility model；
Fig. 2 is the schematic view of the mounting position of the vibrating sensor of preferred embodiment according to the present utility model；
Fig. 3 is another schematic view of the mounting position of the vibrating sensor of preferred embodiment according to the present utility model；
In figure: database server 10；Plc data acquisition station 20；CMS real-time state monitoring server 30；Warning device
40；Vibrating sensor 50；Memory 60；Cutting wheel 71；Cutter head 72；VE_ vulcanization bed blower 73；The big blower 74 of VE_；Manipulator
75；Cigarette receiving wheel 76；The second transmission case of Max 77；The big blower 78 of Max.
Specific embodiment
In the following, being described further in conjunction with attached drawing and specific embodiment to utility model, it should be noted that
Under the premise of not colliding, new reality can be formed between various embodiments described below or between each technical characteristic in any combination
Apply example.
It is described below for disclosing the utility model so that those skilled in the art can be realized the utility model.It retouches below
Preferred embodiment in stating is only used as illustrating, it may occur to persons skilled in the art that other obvious modifications.It is retouched following
The basic principle of the utility model defined in stating can be applied to other embodiments, deformation scheme, improvement project, etc. Tongfangs
The other technologies scheme of case and the spirit and scope without departing from the utility model.
It will be understood by those skilled in the art that in the exposure of the utility model, term " longitudinal direction ", " transverse direction ", "upper",
The orientation or position of the instructions such as "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outside"
Relationship is to be based on the orientation or positional relationship shown in the drawings, and is merely for convenience of describing the present invention and simplifying the description, and
It is not that the device of indication or suggestion meaning or element must have a particular orientation, be constructed and operated in a specific orientation, therefore
Above-mentioned term should not be understood as limiting the present invention.
It is understood that term " one " is interpreted as " at least one " or " one or more ", i.e., in one embodiment,
The quantity of one element can be one, and in a further embodiment, the quantity of the element can be it is multiple, term " one " is no
It can be interpreted as the limitation to quantity.
Referring to Fig. 1 of attached drawing, the monitoring system for tobacco smoke equipment of preferred embodiment according to the present utility model
It will be elucidated in following description, the monitoring system for tobacco smoke equipment is realized to tobacco smoke equipment
Real time on-line monitoring reduces the failure rate of tobacco smoke equipment, extends the working life of cigarette machine, it is ensured that equipment is effective
Reliably run.
As shown in Fig. 1, the monitoring system for tobacco smoke equipment includes multiple vibrating sensors 50, PLC number
According to acquisition station 20, database server 10, CMS real-time state monitoring server 30 and warning device 40.The vibrating sensing
Device 50 is adapted to mount to cigarette machine, for acquiring the vibration data at cigarette machine different location.The plc data acquisition station
20 communicate to connect with the vibrating sensor 50, suitable for being arranged in cigarette machine control cabinet, for collecting multiple vibrations
The vibration data that sensor 50 detects.
Specifically, the plc data acquisition station 20 includes PLC and the vibrating data collection module for being connected to PLC, institute
It states the vibration data that vibrating data collection module collection is detected from the vibrating sensor 50 of different location and is sent to
PLC, PLC focus on the vibration data received.
Further, the database server 10 by electronic communications network (ECN) respectively with the CMS real-time state monitoring
Server 30, the plc data acquisition station 20 and the warning device 40 communicate to connect.The database server 10 connects
It receives the real-time vibration data from the plc data acquisition station 20 and is sent to the CMS real-time state monitoring server 30, institute
CMS real-time state monitoring server 30 is stated to be monitored real-time vibration data.The database server 10 is according to vibration point
Analysis and fault diagnosis technology carry out malfunction monitoring and generate alarm signal to be sent to the report to the real-time vibration data received
Alarm device 40, the warning device 40 carry out warning note.
It will be readily appreciated by those skilled in the art that the electronic communications network (ECN) can be any realization database clothes
Be engaged in device 10 respectively with the CMS real-time state monitoring server 30, the plc data acquisition station 20 and the warning device
The electronic communications network (ECN) communicated between 40.For example, the electronic communications network (ECN) can be a local area network (LAN), a Metropolitan Area Network (MAN)
(MAN), a wide area network (WAN) waits one kind of Internets.The electronic communications network (ECN) also can be, but not limited to be GSM, 3G
Mobile communication network (CDMA, CDMA 200, TD-CDMA, WCDMA etc.), 4G mobile communications network (TD-LTE, FDD-LTE etc.),
Communication networks such as 5G mobile communication network, satellite communication etc..In addition, the CMS real-time state monitoring server 30, described
Plc data acquisition station 20 and the warning device 40 can also be by first accessing WLAN (WLAN), Bluetooth transmission
(Bluetooth) or the networks such as hot spot (Hot Point) it, then accesses or is connected to by these wireless communication networks again and is described
The mode of electronic communications network (ECN) is realized and is communicated between the database server 10.
Specifically, the alarm signal that the database server 10 generates includes: real-time vibration trend alarm, total vibration
It is worth Threshold Alerts, frequency range alarm, the alarm of bearing fault frequency alarm, gear distress, the alarm of housing washer failure-frequency, rolling
The alarm of dynamic bearing inner ring failure-frequency, rolling bearing retainer failure-frequency are alarmed, rolling bearing rolling element failure-frequency is alarmed,
Shaft coupling fracture defect frequency alarm, the alarm of cigarette tool bit abrasion failure-frequency, cigarette cutter head fracture defect frequency alarm, gear
The alarm of broken teeth failure-frequency, gear make the alarm of tooth failure-frequency, blower imbalance fault frequency alarm and blower and misalign event
Hinder frequency alarm.
The monitoring system for tobacco smoke equipment provided by the utility model is real for key equipment on cigarette line
On-line real time monitoring is showed, has been alarmed using vibration analysis and fault diagnosis technology setting fault level, recent months can be predicted extremely
Fault alarm in half a year, to guarantee that equipment is effectively and reliably run.Design in this way, allow producers more
Add the stock of arranged rational standby redundancy, shut down maintenance and replacement component.
Preferably, the warning device 40 is real-time audible-visual alarm lamp, and warning note is carried out in the form of acousto-optic.
As shown in Figures 2 and 3, it is preferable that cutting wheel 71, the cutter head of cigarette machine is arranged in the vibrating sensor 50
72, the big blower 74 of VE_ vulcanization bed blower 73, VE_, manipulator 75, cigarette receiving wheel 76, the second transmission case of Max 77, the big blower of Max
78, for acquiring the vibration equipment data of these positions.
The vibrating sensor 50 is by AB glue or metal-to-metal adhesive hydropexis in equipment surface.
Preferably, the database server 10 is linux system, mySQL framework.
It is noted that the monitoring system for tobacco smoke equipment further comprises and the database service
The memory 60 that device 10 communicates to connect avoids network failure to prison for saving the data acquired during network failure
Survey process has an adverse effect.
Preferably, the memory 60 is CF memory card.
It should be understood by those skilled in the art that foregoing description and the embodiments of the present invention shown in the drawings are only used as
It illustrates and is not intended to limit the utility model.The purpose of this utility model completely and effectively realizes.The function of the utility model
Energy and structural principle show and illustrate in embodiment, under without departing from the principle, the embodiments of the present invention
Can there are any deformation or modification.
Claims (7)
1. a kind of monitoring system for tobacco smoke equipment characterized by comprising
Multiple vibrating sensors, are adapted to mount to cigarette machine, for acquiring the vibration data at cigarette machine different parts；
Suitable for the plc data acquisition station being arranged in cigarette machine control cabinet, the plc data acquisition station and the vibrating sensor
Communication connection, the vibration data detected for collecting multiple vibrating sensors；
Database server；
CMS real-time state monitoring server；And
Warning device, wherein the database server is taken with the CMS real-time state monitoring respectively by electronic communications network (ECN)
Business device, the plc data acquisition station and warning device communication connection, the database server are received from described
The real-time vibration data of plc data acquisition station is simultaneously sent to the CMS real-time state monitoring server, the CMS real-time status
Monitoring server is monitored real-time vibration data, and the database server is according to vibration analysis and fault diagnosis technology pair
The real-time vibration data that receives carries out malfunction monitoring and generates alarm signal being sent to the warning device, the warning device
Warning note is carried out after receiving alarm signal.
2. the monitoring system for tobacco smoke equipment as described in claim 1, which is characterized in that the database server
For linux system, mySQL framework.
3. the monitoring system for tobacco smoke equipment as described in claim 1, which is characterized in that further comprise with it is described
The memory of database server communication connection, for saving the data acquired during network failure.
4. the monitoring system for tobacco smoke equipment as claimed in claim 3, which is characterized in that the memory is CF storage
Deposit card.
5. the monitoring system for tobacco smoke equipment as described in claim 1, which is characterized in that the warning device is real
When audible-visual alarm lamp.
6. the monitoring system for tobacco smoke equipment as described in claim 1, which is characterized in that the vibrating sensor is set
The cutting wheel in cigarette machine, cutter head, VE_ vulcanization bed blower, the big blower of VE_, manipulator, cigarette receiving wheel, Max second is set to be driven
The big blower of case, Max.
7. the monitoring system for tobacco smoke equipment as described in claim 1, which is characterized in that the vibrating sensor is logical
AB glue or metal-to-metal adhesive hydropexis are crossed in equipment surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821300719.7U CN208737294U (en) | 2018-08-13 | 2018-08-13 | A kind of monitoring system for tobacco smoke equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821300719.7U CN208737294U (en) | 2018-08-13 | 2018-08-13 | A kind of monitoring system for tobacco smoke equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208737294U true CN208737294U (en) | 2019-04-12 |
Family
ID=66030530
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821300719.7U Active CN208737294U (en) | 2018-08-13 | 2018-08-13 | A kind of monitoring system for tobacco smoke equipment |
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| CN (1) | CN208737294U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113418731A (en) * | 2021-06-21 | 2021-09-21 | 河南中烟工业有限责任公司 | Online fault diagnosis method for cigarette making machine set |
| CN113418730A (en) * | 2021-06-21 | 2021-09-21 | 河南中烟工业有限责任公司 | Online monitoring method for operating state of cigarette making machine |
-
2018
- 2018-08-13 CN CN201821300719.7U patent/CN208737294U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113418731A (en) * | 2021-06-21 | 2021-09-21 | 河南中烟工业有限责任公司 | Online fault diagnosis method for cigarette making machine set |
| CN113418730A (en) * | 2021-06-21 | 2021-09-21 | 河南中烟工业有限责任公司 | Online monitoring method for operating state of cigarette making machine |
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