CN208733292U - A kind of circular weaving machine staplings, complete latitude monitoring device - Google Patents
A kind of circular weaving machine staplings, complete latitude monitoring device Download PDFInfo
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- CN208733292U CN208733292U CN201821260538.6U CN201821260538U CN208733292U CN 208733292 U CN208733292 U CN 208733292U CN 201821260538 U CN201821260538 U CN 201821260538U CN 208733292 U CN208733292 U CN 208733292U
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- circular weaving
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- 238000009941 weaving Methods 0.000 title claims abstract description 36
- 238000012806 monitoring device Methods 0.000 title claims abstract description 14
- 238000006243 chemical reaction Methods 0.000 claims description 12
- 230000005611 electricity Effects 0.000 claims description 9
- 230000005674 electromagnetic induction Effects 0.000 claims description 4
- 230000003447 ipsilateral effect Effects 0.000 claims description 3
- 230000005389 magnetism Effects 0.000 claims description 3
- 238000012545 processing Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 4
- 238000012544 monitoring process Methods 0.000 abstract description 2
- 238000001514 detection method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000009940 knitting Methods 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000009954 braiding Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000006837 decompression Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004146 energy storage Methods 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
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Abstract
A kind of circular weaving machine staplings, complete latitude monitoring device, including controller, signal collection unit and power supply unit, the signal collection unit connect said supply unit；The signal collection module includes the corresponding magnetic original part being fixed on shuttle seat of reel, and it is correspondingly arranged at the signal picker on shuttle bracket, the signal picker includes first processor, the first processor is equipped with Hall sensor and signal emission module, and the controller is equipped with signal receiving module.This programme does not need any part contact weft circle, signal picker, power supply unit and magnetic original part are each attached on the ontology of shuttle, and structure is simply easy, will not generate extra interference, realize that the monitoring of the weft use state data in each shuttle controls in circular weaving machine operation process.
Description
Technical field
The utility model relates to circular weaving machine field more particularly to a kind of circular weaving machine staplings, complete latitude monitoring device.
Background technique
For existing circular weaving machine in braiding operation process, the generally automatic stop arrangement without staplings or complete latitude works as appearance
When staplings or complete latitude, manual shut-down can only be carried out and be pocessed, thus be easy to cause product quality problem.And it is existing traditional
Detection stops the device of latitude, and basic is also by spring arrangement, and one end presses against the coil surface of shuttle, after stopping latitude, by spring
The deformation of device or bending state variation generate different electric signals and emit to control device, and ability controlled device obtains simultaneously
Halt instruction is made, because of such device, it is necessary to there is the surface of corresponding component press coil, so necessarily affect coil
The tension of silk thread, and then the state of each shuttle is influenced, so that the tightness of finished product, integrality is affected, moreover, with exchange
Motor frequency-adjustable speed-adjustable Technique Popularizing is applied to circular weaving machine manufacturing field, keeps the knitting property of circular weaving machine more perfect, and to disconnected
More stringent requirements are proposed for latitude and complete latitude control technology, it is needed to be automatically tracked with the operating condition of weft-run-out signal generator for tubular knitting
Formula control.The existing complete latitude autostop technology of staplings is not able to satisfy the needs of circular weaving machine development.
The rack of circular weaving machine is rounded, and the internal circumference along rack is provided with multiple shuttles, and the shuttle of circular weaving machine includes shuttle
Bottom plate, the front end of shuttle bottom plate are connected with fore-stock, and the rear end of shuttle bottom plate is connected with after-poppet, common between fore-stock and after-poppet
Activity, which is worn, is connected to seat of reel, and seat of reel is in cylindrical type, for being socketed weft circle.When work, seat of reel can be with the fortune of circular weaving machine
Row constantly rotation, weft circle rolls continuous unwrapping wire with seat of reel, while multiple shuttles are circumferentially run along rack, how in this way
Structure in detection device is rationally set, realize the whole-process control of weft use state when working circular weaving machine, be urgently to be resolved
Problem.
Utility model content
The purpose of the utility model is to provide it is a kind of can the weft of monitored over time shuttle operate week when, weft revolving speed frequency
Rate and weft be disconnected, the complete various states of latitude, and design structure is reasonable, does not influence the staplings of the normal rotation of shuttle, complete latitude detection device.
To achieve the above objectives, the present invention adopts the following technical solutions:
A kind of circular weaving machine staplings, complete latitude monitoring device, including controller, signal collection unit and power supply unit, the letter
Number collector unit connects said supply unit；The signal collection module includes that the corresponding magnetism being fixed on shuttle seat of reel is former
Part, and the signal picker being correspondingly arranged on shuttle bracket, the signal picker include first processor, and described first
Processor is equipped with Hall sensor and signal emission module, and the controller is equipped with signal receiving module.
Be further arranged to: the magnetism original part includes the fixed ring being fixedly attached on shuttle seat of reel, the fixation
Ring is equipped at least one piece of permanent magnet.
Be further arranged to: the signal picker includes shell compatible with the processor size, the shell
It is located at the ipsilateral of place shuttle with the fixed ring, the Hall sensor is located at one end in shell close to the fixed ring.
Be further arranged to: the power supply module includes battery.
Be further arranged to: the power supply module includes the electricity for being used to generate magnetic field being fixedly installed in circular weaving machine rack
Magnetic ejector and the magnetoelastic transducer to generate electricity for electromagnetic induction；The magnetoelastic transducer is fixedly installed on shuttle, the electricity
The running track of the position of magnetic ejector and the magnetoelastic transducer is corresponding, and the magnetoelastic transducer connects the signal acquisition
Device.
Be further arranged to: the electromagnetic launcher includes second processor, and the second processor includes alternating current conversion
Module, the alternating current conversion module are connected with low pressure conversion module, and the low pressure conversion module is connected with magnetic signal transmitting module；
The magnetic signal transmitting module includes the transmitting coil positioned at the transmitter lower end.
Be further arranged to: the magnetoelastic transducer includes third processor, and the third processor includes that magnetic signal connects
Module is received, the magnetic signal receiving module is connected with rectification module, and the rectification module is connected with accumulator module, institute's energy storage
Circuit module connects the signal picker；The magnetic signal receiving module includes the reception positioned at the magnetoelastic transducer upper end
Coil；The coil section of the transmitting coil and the coil section of the receiving coil are perpendicular.
Be further arranged to: the magnetoelastic transducer and the signal picker are located at the heteropleural of place shuttle.
In the utility model, for controlling the operation of circular weaving machine, power supply unit is used for signal acquisition controller
Unit provides power supply, can be battery.By the way that magnetic original part is arranged in one end of seat of reel, and in bracket corresponding with the end
Upper fixed setting signal picker, the Hall sensor position in signal picker is fixed, magnetic when seat of reel constantly rotates
Original part is then constantly rotated with seat of reel, and when magnetic original part passes through Hall sensor device, Hall sensor receives pulse letter
Number, and controller is sent to by signal emission module, the signal receiving module of controller receives the letter of signal picker submitting
Number, it is pocessed according to signal, calculates the revolving speed of the seat of reel in shuttle per minute, and then obtained every shuttle in circular weaving machine
Weft use state in son achievees the purpose that the weft use state to shuttle each in circular weaving machine detects, circular weaving machine
When work, the weft circle on seat of reel is with constantly coming into operation, and the outer diameter of weft circle can constantly become smaller, and revolving speed also can be accordingly by slow
Become faster, when the revolving speed of seat of reel exceed preset revolving speed when, or occur other broken string without revolving speed exception when, controller will control
Circular weaving machine is out of service, and staff is reminded to replace weft, avoids losing.Such setting does not need any part contact
Weft circle, signal picker, power supply unit and magnetic original part are each attached on the ontology of shuttle, and structure is simply easy, will not produce
Raw extra interference, without extra line arrangement.
Detailed description of the invention:
Fig. 1 is the electrical block diagram of the utility model embodiment.
Fig. 2 is the scheme of installation of electromagnetic launcher 4 and magnetoelastic transducer 5 in the utility model embodiment.
Fig. 3 is the structural schematic diagram of signal collection unit and magnetoelastic transducer 5 in the utility model embodiment.
Fig. 4 is the half section structure diagram of power supply unit in the utility model embodiment.
Specific embodiment:
Below with reference to Fig. 1 to Fig. 4, the technical solution of the utility model is described further, but is not limited to this explanation.
A kind of circular weaving machine staplings, complete latitude monitoring device, including controller, signal collection unit and power supply unit, signal are received
Collect unit and connects power supply unit；Signal collection unit includes the corresponding magnetic original part being fixed on shuttle seat of reel, and corresponding
Signal picker on shuttle bracket is set, and signal picker includes first processor, and first processor is passed equipped with Hall
Sensor and signal emission module, controller are equipped with signal receiving module.
As shown in figure 3, magnetic original part includes the fixed ring 1 being fixedly attached on shuttle seat of reel, fixed ring 1 is equipped with one
Block permanent magnet 2.One end of fixed ring 1 and shuttle seat of reel annular in shape is adapted, and is just docked, be will not influence seat of reel itself
Operation, the setting of one piece of permanent magnet 2 is simple light, reduces burden, can transmission primaries when permanent magnet 2 is by Hall original part
Electric impulse signal calculates revolving speed and length by the frequency of electric signal.Signal picker includes and processor size is adapted
Shell 3, shell 3 and fixed ring 1 be located at the ipsilateral of place shuttle, and Hall sensor is located at shell 3 close to the one of fixed ring 1
Side.The chip of shell 3 and processor essence is small light, is easy installation and fixes, and hardly generates burden and fixed ring to shuttle
1 be correspondingly arranged, keeps signal transmission more directly accurate.Fixed ring 1 and shell 3 are respectively positioned on the left side of shuttle.
Power supply unit includes battery.By the way that one piece of battery, and connection signal collector unit are fixedly installed on shuttle
It realizes power supply, is the way of most simple economy, but due to the electricity of battery is limited, needs to regularly replace.
Power supply unit includes the electromagnetic launcher 4 being fixedly installed in circular weaving machine rack and the magnetic for electromagnetic induction power generation
Electric transducer 5；Magnetoelastic transducer 5 is fixedly installed on shuttle, the position of electromagnetic launcher 4 and the operation rail of magnetoelastic transducer 5
Mark is corresponding, 5 connection signal collector unit of magnetoelastic transducer.Existing some theoretic controls stop the technical side of the disconnected dimension of latitude
Case is arranged complicated electronic original part, is required to be powered, and still, shuttle is outer in rotation in addition to weft circle, itself be also needs with
Circular weaving machine rack constantly revolve, in this case, fixed wire passage is set, is very difficult and does not sound feasible
Border, and battery itself needs long-term replacement inconvenient, does not have to connect wires in shuttle therefore, it is necessary to one kind, moreover it is possible to it holds
The mode of continuous power supply in the application, passes through and electromagnetic launcher 4, the position of electromagnetic launcher 4 itself is arranged in fixed circular weaving machine rack
It sets and is fixed on the rack, facilitate energization, magnetoelastic transducer 5 is set on shuttle, and magnetoelastic transducer 5 is as the revolution of shuttle is one
It is moved on the circumference of a fixation, electromagnetic launcher 4 can be correspondingly arranged with any one point on this circumference, work as magnetoelastic transducer
5 when being moved to the lower section of electromagnetic launcher 4, and magnetic energy is converted into electric energy by electromagnetic induction, to supply signal collection unit
Electricity.So, there is no need to avoid the trouble of wiring to access electric wire or setting battery in shuttle.Electromagnetic Launching
One or more can be set in device 4, can also realize storage by the way that battery is arranged in magnetoelastic transducer 5.
Electromagnetic launcher 4 includes second processor, and second processor includes alternating current conversion module, for changing alternating current-direct current
Electricity, alternating current conversion module are connected with low pressure conversion module, for converting voltage to safe 36V low-voltage below, low pressure
Conversion module is connected with magnetic signal transmitting module.Magnetic signal transmitting module includes the transmitting coil positioned at 4 lower end of electromagnetic launcher
6, electromagnetic launcher 4 generates magnetic field by transmitting coil for after alternating current conversion and pressure stabilizing decompression.Magnetoelastic transducer 5 includes third
Processor, third processor include magnetic signal receiving module, and magnetic signal receiving module is connected with rectification module, rectification module connection
There are accumulator module, accumulator Module connection signal collector, magnetic signal receiving module includes being located on magnetoelastic transducer 5
The receiving coil 7 at end；The coil section of transmitting coil 6 and the coil section of receiving coil 7 are perpendicular, after transmitting coil 6 is powered
Magnetic field is generated, and when the rotation of magnetoelastic transducer 5 to 4 lower section of electromagnetic launcher, the receiving coil 7 in magnetoelastic transducer 5 couples
To the magnetic field of transmitting coil 6, the cutting magnetic field in quick rotation generates electric current, and by current storage to the storage of third processor
It can circuit the inside.The setting of accumulator, so that only needing that an electromagnetic launcher 4, Mei Gesuo is arranged in circular weaving machine rack
Son fills primary electricity within its period of revolution, and electric energy is stored in accumulator, and the power supply of each period of revolution can be completed, rectification
The setting of module, so that lasting power supply is more stable.
As shown in figure 3, magnetoelastic transducer 5 and signal collection unit are located at the heteropleural of place shuttle.Signal picker is located at
On the fore-stock of shuttle, magnetoelastic transducer 5 is located on the after-poppet of shuttle, and the line of the two can be distributed on the shuttle bottom of shuttle
Or be hidden in seat of reel, such setting structure is more scientific and reasonable, will not generate frictional force, interferes the operation of shuttle.
In the application, by setting electromagnetic launcher 4 and magnetoelastic transducer 5, solve the problems, such as to provide power supply for shuttle,
Wiring hardly possible, complicated trouble are avoided, setting signal collector unit is passed through, realizes the real-time monitoring to weft circle revolving speed.
Controller itself has cpu chip, keyboard, display etc. for the component of operational observations, and cpu chip itself is built-in with prior setting
Good program, makes different processing to the variation of weft circle revolving speed in different time periods, when having monitored abnormal, output stops
Machine instruction, guarantees product quality.The technical solution of the application is scientific and reasonable for structure, consider conscientiously circular weaving machine operating condition and
Rule, stability are good, it is not easy to be out of order, facilitate large-scale popularization application.
For those skilled in the art of the present invention, without departing from the concept of the premise utility,
Its architectural form cans be flexible and changeable, and only makes several simple deduction or replace, all shall be regarded as belonging to by the utility model
The scope of patent protection that the claims submitted determine.
Claims (8)
1. a kind of circular weaving machine staplings, complete latitude monitoring device, which is characterized in that single including controller, signal collection unit and power supply
Member, the signal collection unit connect said supply unit；The signal collection module includes that correspondence is fixed on shuttle seat of reel
On magnetic original part, and the signal picker being correspondingly arranged on shuttle bracket, the signal picker includes the first processing
Device, the first processor are equipped with Hall sensor and signal emission module, and the controller is equipped with signal receiving module.
2. a kind of circular weaving machine staplings as described in claim 1, complete latitude monitoring device, which is characterized in that the magnetism original part packet
The fixed ring (1) being fixedly attached on shuttle seat of reel is included, the fixed ring (1) is equipped at least one piece of permanent magnet (2).
3. a kind of circular weaving machine staplings as claimed in claim 2, complete latitude monitoring device, which is characterized in that the signal picker
Including shell (3) compatible with the processor size, the shell (3) and the fixed ring (1) are located at place shuttle
Ipsilateral, the Hall sensor is located at one end in shell (3) close to the fixed ring (1).
4. a kind of circular weaving machine staplings, complete latitude monitoring device as described in claims 1 or 2 or 3, which is characterized in that the power supply
Unit includes battery.
5. a kind of circular weaving machine staplings, complete latitude monitoring device as described in claims 1 or 2 or 3, which is characterized in that the power supply
Unit includes the electromagnetic launcher (4) for being used to generate magnetic field being fixedly installed in circular weaving machine rack and generates electricity for electromagnetic induction
Magnetoelastic transducer (5)；The magnetoelastic transducer (5) is fixedly installed on shuttle, the position of the electromagnetic launcher (4) and institute
The motion profile for stating magnetoelastic transducer (5) is corresponding, and the magnetoelastic transducer (5) connects the signal collection unit.
6. a kind of circular weaving machine staplings as claimed in claim 5, complete latitude monitoring device, which is characterized in that the electromagnetic launcher
It (4) include second processor, the second processor includes alternating current conversion module, and the alternating current conversion module is connected with low pressure and turns
Block is changed the mold, the low pressure conversion module is connected with magnetic signal transmitting module；The magnetic signal transmitting module includes being located at the electricity
The transmitting coil (6) of magnetic ejector (4) lower end.
7. a kind of circular weaving machine staplings as claimed in claim 6, complete latitude monitoring device, which is characterized in that the magnetoelastic transducer
It (5) include third processor, the third processor includes magnetic signal receiving module, and the magnetic signal receiving module is connected with whole
Flow module, the rectification module are connected with accumulator module, and the accumulator module connects the signal collection unit；Institute
Stating magnetic signal receiving module includes the receiving coil (7) positioned at the magnetoelastic transducer (5) upper end；The transmitting coil (6)
Coil section and the coil section of the receiving coil (7) are perpendicular.
8. a kind of circular weaving machine staplings as claimed in claim 7, complete latitude monitoring device, which is characterized in that the magnetoelastic transducer
(5) and the signal collection unit is located at the heteropleural of place shuttle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821260538.6U CN208733292U (en) | 2018-08-06 | 2018-08-06 | A kind of circular weaving machine staplings, complete latitude monitoring device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821260538.6U CN208733292U (en) | 2018-08-06 | 2018-08-06 | A kind of circular weaving machine staplings, complete latitude monitoring device |
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| Publication Number | Publication Date |
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| CN208733292U true CN208733292U (en) | 2019-04-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201821260538.6U Expired - Fee Related CN208733292U (en) | 2018-08-06 | 2018-08-06 | A kind of circular weaving machine staplings, complete latitude monitoring device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108774795A (en) * | 2018-08-06 | 2018-11-09 | 苍南县佳帝电子科技有限公司 | A kind of circular weaving machine staplings, complete latitude monitoring device |
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2018
- 2018-08-06 CN CN201821260538.6U patent/CN208733292U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108774795A (en) * | 2018-08-06 | 2018-11-09 | 苍南县佳帝电子科技有限公司 | A kind of circular weaving machine staplings, complete latitude monitoring device |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190412 |
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| CF01 | Termination of patent right due to non-payment of annual fee |