CN208728877U - Welding equipment - Google Patents
Welding equipment Download PDFInfo
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- CN208728877U CN208728877U CN201821284379.3U CN201821284379U CN208728877U CN 208728877 U CN208728877 U CN 208728877U CN 201821284379 U CN201821284379 U CN 201821284379U CN 208728877 U CN208728877 U CN 208728877U
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- wing plate
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- 238000003466 welding Methods 0.000 title claims abstract description 251
- 238000001514 detection method Methods 0.000 claims description 21
- 230000003137 locomotive effect Effects 0.000 claims description 16
- 230000000712 assembly Effects 0.000 claims description 13
- 238000000429 assembly Methods 0.000 claims description 13
- 210000001015 abdomen Anatomy 0.000 claims description 4
- 230000003287 optical effect Effects 0.000 claims 1
- 238000000034 method Methods 0.000 description 16
- 230000008569 process Effects 0.000 description 14
- 230000007246 mechanism Effects 0.000 description 5
- 239000000523 sample Substances 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000011897 real-time detection Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 210000001364 upper extremity Anatomy 0.000 description 1
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Abstract
The utility model discloses a kind of welding equipments.For welding the crossbeam of folding carton, crossbeam includes web and wing plate, and at angle between web and wing plate, welding equipment includes welder, laser scanner, processor and clamping device；Welder includes welding gun, wig-wag and arc sensor for welding web and wing plate, welder, and for driving torch swinging, arc sensor is used to detect the welding current or weldingvoltage during torch swinging wig-wag；Laser scanner is connected with welder, and laser scanner is for scanning web and wing plate, to form scanning signal；Welder and laser scanner are electrically connected with processor, processor carries out the welding of swing arc weld joint tracking according to welding current or weldingvoltage control welder, and processor controls welder according to scanning signal and the additional structure on crossbeam is welded or avoided；Clamping device is configured to rotationally clamp web and wing plate.The welding precision of crossbeam is high as a result, and speed is fast.
Description
Technical field
The utility model relates to crossbeam technical field of welding equipment.
Background technique
Now, folding carton crossbeam is one of the main component for constituting folding carton chassis.Folding carton crossbeam has specification more, whole
Body irregular structure, shape with camber and have the characteristics that notch.Additional folding case crossbeam be additionally provided with gutter channel, stiffening plate,
Assist the additional structures such as upper flange.Therefore in welding processing folding carton crossbeam, the above structure of folding carton crossbeam makes to be welded
The operating difficulties such as conveying, clamping, positioning, turn, the Automation of Welding of workpiece (web and wing plate of crossbeam), that is, have above-mentioned
The folding carton crossbeam of structure largely reduces the efficiency of welding processing.
Have between the web of crossbeam and two wing plates at the top and bottom of web and all has two weld seams, totally four
Weld seam.When welding folding carton crossbeam, two weld seams between web and a wing plate are first welded, workpiece one to be welded is rotated
Determine angle.Then welding web and another wing plate.Therefore, during welding crossbeam, workpiece to be welded is needed at 65 °
Rotation in~180 ° of angular ranges.In the prior art, since the operation of rotation workpiece to be welded is by being accomplished manually, thus workpiece
Clamping, rotation precision is low and the consistency of the initial position of workpiece is poor, and then the welding starting point of workpiece is difficult to determine,
Further increase the welding difficulty of folding carton crossbeam.Therefore, there is welding in the welding of folding carton crossbeam now
Speed is slow, employment is more, large labor intensity, the problems such as personnel is serious, security risk is more, leads to the whole production of folding carton in this way
The production efficiency of line is low.
Accordingly, it is desirable to provide a kind of welding equipment, at least to be partially solved issue noted above.
Utility model content
A series of concept of reduced forms is introduced in utility model content part, this will be in specific embodiment part
Middle further description.The utility model content part of the utility model is not meant to attempt to limit claimed
Technical solution key feature and essential features, do not mean that the guarantor for attempting to determine technical solution claimed more
Protect range.
In order at least be partially solved the above problem, the utility model discloses a kind of welding equipments, fold for welding
The crossbeam of case, crossbeam includes web and wing plate, at angle between web and wing plate, which is characterized in that welding equipment includes:
Welder, welder is for welding web and wing plate, and welder includes welding gun, the swing that connect with welding gun
Device and arc sensor, wig-wag is for driving torch swinging, and arc sensor is for detecting during torch swinging
Welding current or weldingvoltage；
Laser scanner, laser scanner are connected with welder, and laser scanner is for scanning web and wing plate, with shape
At scanning signal；
Processor, welder and laser scanner are electrically connected with processor, and processor is according to welding current or welding
Voltage controls welder and carries out the welding of swing arc weld joint tracking, and processor controls welder to crossbeam according to scanning signal
On additional structure welding or evacuation；And
Clamping device, clamping device are configured to rotationally clamp web and wing plate.
Welding equipment according to the present utility model, welding current or weldingvoltage of the processor according to arc sensor, control
Welder processed carries out the welding of swing arc weld joint tracking to web and wing plate, and the precision of welding is high.And in the process of welding
In the additional structure on crossbeam is welded or is avoided, with accelerate welding crossbeam speed；The welding of the utility model simultaneously
Equipment is fixed and is rotated web and wing plate by clamping device, and the position precision between web and wing plate is high, and then improves weldering
Connect the precision of crossbeam.
Optionally, additional structure includes at least one of stiffening plate, gutter channel and auxiliary upper flange.
Optionally, welding equipment further includes welding starting point detection device, and welding starting point detection device is welded for determination
Point.
Optionally, welding equipment further includes the telescopic device being telescopically arranged along the width direction of crossbeam, welder
It is connect with telescopic device with laser scanner, so that telescopic device drives welder and laser scanner in the width of crossbeam
Direction is mobile.
Optionally, welding equipment further includes drive carriage, and welder is arranged in drive carriage, and drive carriage is for driving
Dynamic welder moves up in a first direction and with first direction at the second party of angle.
Optionally, welding equipment further includes the moveable locomotive of length direction along crossbeam, and welder and laser are swept
Device is retouched to be arranged on locomotive.
Optionally, welding equipment further includes height adjustment device, and welder and laser scanner are filled with height adjustment
Connection is set, to adjust the height of welder and laser scanner.
Optionally, clamping device includes the first clamp assemblies for clamping one end of crossbeam, and for clamping crossbeam
The other end the second clamp assemblies, the second clamp assemblies are movably disposed along the length direction of crossbeam, for clamping not
With the crossbeam of length.
Optionally, welding equipment further includes the transport device for transporting crossbeam, and transport device includes for transporting vertically
The lifting apparatus of crossbeam and horizontal conveyance device for horizontal transport crossbeam.
Detailed description of the invention
The following drawings of the utility model embodiment is originally practical for understanding in this as a part of the utility model
It is novel.Shown in the drawings of the embodiments of the present invention and its description, for explaining the principles of the present invention.In attached drawing
In,
Fig. 1 is a kind of main view of folding carton crossbeam；
Fig. 2 is another folding carton crossbeam main view；
Fig. 3 is the main view according to the welding equipment of preferred embodiments of the present invention；
Fig. 4 be Fig. 3 in welding equipment welder, laser scanner, telescopic device and drive carriage install to
Main view (crossbeam is shown) on locomotive；
Fig. 5 is the enlarged view (crossbeam is wherein not shown) of the part A in Fig. 3；And
Fig. 6 is the top view in the direction B in Fig. 4.
Description of symbols:
110: crossbeam 111: web
112: wing plate 113: additional structure
1131: stiffening plate 1132: gutter channel
1133: auxiliary upper flange 114: end angle steel
120: welder 121: welding gun
122: wig-wag 130: laser scanner
140: telescopic device 150: drive carriage
160: locomotive 170: clamping device
171: the first clamp assemblies, 172: the second clamp assemblies
180: height adjustment device 190: transport device
191: lifting apparatus 192: horizontal conveyance device
Specific embodiment
In the following description, a large amount of concrete details are given more thoroughly to manage in order to provide to the utility model
Solution.It will be apparent, however, to one skilled in the art that the utility model embodiment may not need one or more
These a details and be carried out.In other examples, in order to avoid obscuring with the utility model embodiment, for
Some technical characteristics well known in the art are not described.
In order to thoroughly understand the utility model embodiment, detailed structure will be proposed in following description.Obviously, originally
The execution of utility model embodiment is not limited to the specific details that those skilled in the art is familiar with.The utility model
Better embodiment is described in detail as follows, however other than these detailed descriptions, the utility model can also have other implementations
Mode.
It should be noted that being previously stored with welding route and welding starting point in this preferred embodiment, in processor.When
So, in other unshowned embodiments, it can also generate welding route in real time in the processor before welding and weld
Point.
The utility model provides a kind of welding equipment.The welding equipment is used to weld the crossbeam 110 of Collapsible container.Such as
Shown in Fig. 1 and Fig. 2, the crossbeam 110 of Collapsible container includes web 111 and two wing plates 112.The plane at the place of wing plate 112
Perpendicular to the plane where web 111.Two wing plates 112 include the upper flange positioned at 111 top of web, and are located at web
The lower wing plate of 111 lower sections.It is I-shaped structure that upper flange, lower wing plate and web 111, which constitute cross sectional shape,.It is appreciated that
Crossbeam 110 can also only include a web 111 and a wing plate 112.
As shown in Figure 1, be provided with additional structure 113 on crossbeam 110 and the end angle steel 114 at 111 both ends of web is set,
Additional structure 113 includes gutter channel 1132, auxiliary upper flange 1133 and stiffening plate 1131.Stiffening plate 1131 is arranged in bottom wing
The junction of plate and web 111, and stiffening plate 1131 is welded to connect with lower wing plate and web 111 respectively, to reinforce crossbeam 110
Structural strength.The lower section of upper flange is arranged in auxiliary upper flange 1133, and upper flange 1133 is assisted to connect with upper flange.Greatly
The top of beam 110 is additionally provided with gutter channel 1132.It is appreciated that additional structure 113 also may include stiffening plate 1131, gutter channel
At least one of 1132 and auxiliary upper flange 1133.
As shown in Figures 3 to 6, the welding equipment of this preferred embodiment includes locomotive 160, welder 120, laser
Scanner 130, welding starting point detection device (not shown), telescopic device 140, drive carriage 150 and height adjustment device
180.Wherein, locomotive 160 can be moved along the length direction of crossbeam 110.Welder 120 is arranged in drive carriage 150.Weldering
Point detection device, laser scanner 130 and drive carriage 150 is picked up to be arranged on telescopic device 140.Telescopic device 140 is set
It sets on height adjustment device 180, the setting of height adjustment device 180 moves together on locomotive 160, and with locomotive 160.
As shown in Figures 4 to 6, in this preferred embodiment, welder 120 is used to weld 111 He of web of crossbeam 110
Wing plate 112.Specifically, welder 120 includes welding gun 121, the wig-wag 122 and arc sensor connecting with welding gun 121
(not shown).For example, welder 120 includes six welding gun 121, it is every that welding gun 121 is connected to respective wig-wag 122.
During the welding process, wig-wag 122 can drive the backswing on the generally perpendicular direction with welding route of welding gun 121
It is dynamic, i.e., swing welding is carried out to crossbeam 110, such weld strength is high.And in the swing process of welding gun 121, arc sensing
Device detects welding current or weldingvoltage, then welding current or weldingvoltage are passed to the processor described later, this
Sample processor can carry out swing arc weld seam to web 111 to be welded and wing plate 112 according to welding current or weldingvoltage
Tracking welding.It is appreciated that arc sensor and wig-wag 122 are it is so structured that two independent parts, also can be configured to
One component.
Preferably, six side for three in welding gun 121 being arranged in web 111, six set other three in welding gun 121
Two weld seams between web 111 and upper flange can be welded welding gun 121 in the other side of web 111, such six simultaneously by setting,
Or two weld seams between web 111 and lower wing plate.Certainly, welder 120 also may include the welding gun 121 of other quantity,
For example including two or four equal number of welding guns, the utility model is compared with no restrictions.
In present embodiment, laser scanner 130 and welder 120 are connected, and laser scanner 130 is for scanning web
111 and wing plate 112, to form scanning signal.Specifically, laser scanner 130 obtains abdomen to be welded according to industrial camera
The picture signal of plate 111 and wing plate 112, and then generate scanning signal.And scanning signal is sent to the processing described later
Device.In this way, processor can control the additional structure 113 on the welding of welder 120 or evacuation crossbeam according to scanning signal.
In present embodiment, welder 120 is arranged in drive carriage 150, and drive carriage 150 is for driving welding dress
120 are set to move up in a first direction and with first direction at the second party of angle.As a result, during the welding process, when hereinafter
When the processor of description judges that welder 120 deviates welding route according to the welding current or weldingvoltage of arc sensor,
Processor controls drive carriage 150 and acts, and then drives welding gun 121 and wig-wag 122 in a first direction or second direction shifting
It is dynamic, so that welding gun 121 and wig-wag 122 return to welding route, and web 111 and wing plate to be welded are welded along welding route
112, to realize dynamic arc weld tracking welding.During the welding process, when processor is according to the scanning signal of laser scanner
Determine that processor controls drive carriage 150 and acts when encountering additional structure 113, so that the welding of welder 120 or evacuation crossbeam
Additional structure 113 on 110.For example, drive carriage 150 may include the first leadscrew-nut mechanism and the second leadscrew-nut mechanism,
First leadscrew-nut mechanism along crossbeam 110 width direction extend, i.e., first direction be crossbeam 110 width direction.Second
Thick stick nut body extends along the short transverse of crossbeam 110, i.e. short transverse of the second direction for crossbeam 110, such first lead screw
Nut body and the second leadscrew-nut mechanism are configured to " ten " font.
In this preferred embodiment, welding starting point detection device is for determining welding starting point.Specifically, welding starting point is examined
Surveying device is the probe for being provided with sensor.Welding starting point detection device according to the welding starting point stored in processor, detection to
The web 111 and wing plate 112 of welding, and then determine actual bit of the welding starting point on web 111 and wing plate 112 to be welded
It sets, and the physical location is sent to the processor described later.In this way, processor is true according to the physical location of welding starting point
Determine actual welding route, and control welding gun 121 since the physical location of welding starting point, is welded along actual welding route to be welded
Web 111 and wing plate 112.
In this preferred embodiment, as shown in Figures 4 to 6, telescopic device 140 can be stretched along the width direction of crossbeam 110
The setting of contracting ground.Drive carriage 150, laser scanner 130 and welding starting point detection device are arranged on telescopic device 140.This
Sample, telescopic device 140 can drive laser scanner 130, drive carriage 150 and welding starting point detection device to exist as needed
The width direction of crossbeam 110 is mobile.Before welding, it when web 111 and wing plate 112 to be welded are fixed on welding position, stretches
Compression apparatus 140 drive laser scanner 130, drive carriage 150 and welding starting point detection device towards web 111 to be welded and
Wing plate 112 is mobile.After the completion of welding, telescopic device 140 drives laser scanner 130, drive carriage 150 and welding starting point to examine
Device is surveyed far from web 111 and wing plate 112 to be welded.Preferably, telescopic device 140 sets for the width direction along crossbeam 110
The cylinder set.It is appreciated that telescopic device can also be hydraulic cylinder or leadscrew-nut mechanism, as long as can be along the width of crossbeam 110
The telescopic setting in direction, those skilled in the art, which can according to need, to be configured.
In this preferred embodiment, telescopic device 140 is arranged on height adjustment device 180.In other words, height adjustment
Device 180 can adjust the height of telescopic device 140.In this way, before welding web 111 and wing plate 112 to be welded, it can basis
The height of crossbeam 110, by adjusting height adjustment device 180, driving welder 120, laser scanner 130 are in crossbeam 110
Short transverse on move, and then adjust the height of welder 120, laser scanner 130 and welding starting point detection device,
So that welder 120, laser scanner 130 and welding starting point detection device are highly adaptable to web 111 to be welded
With the position of the weld seam of wing plate 112.Preferably, height adjustment device 180 is screw-nut structure.Specifically, height adjustment fills
Setting 180 may include the handwheel that can be rotated the lead screw of setting and be fixedly connected with one end of lead screw, and can be in the height of crossbeam 110
The equipment mounting frame moved on direction is spent, the threaded hole with threads of lead screw cooperation, lead screw and screw thread are provided on equipment mounting frame
Hole is threadedly coupled.Welder 120, laser scanner 130 and welding starting point detection device are arranged on equipment mounting frame.This
Sample user, which rotates handwheel, can be raised and lowered welder 120, laser scanner 130 and welding starting point detection device.
Certainly, in a not shown embodiment, height adjustment device 180 is also it is so structured that automatically regulate.
During welding crossbeam 110, in order to fix web 111 and wing plate 112 to be welded.This preferred embodiment
In, welding equipment is additionally provided with clamping device 170.Clamping device 170 is for clamping web 111 and wing plate 112 to be welded.
In order to facilitate the web 111 and wing plate 112 to be welded of rotation crossbeam 110, in present embodiment, clamping device
170 can be rotatably set.The precision for rotating web 111 and wing plate 112 to be welded as a result, is high.In present embodiment, pass through folder
Device 170 to be held to fix and rotate web 111 and wing plate 112 to be welded, the position precision between web 111 and wing plate 112 is high,
And then improve the precision of welding crossbeam.Also, determine that welding starting point provides condition for start position detection device.
Specifically, clamping device 170 include the first clamp assemblies 171 and with the first clamp assemblies 171 spaced the
Two clamp assemblies 172.First clamp assemblies 171 are used to clamp one end of crossbeam 110, and the second clamp assemblies 172 are big for clamping
The other end of beam 110.Preferably, along the length direction of crossbeam 110, the second movably setting of clamp assemblies 172.It presss from both sides as a result,
The crossbeam 110 of different length, such as the crossbeam 110 of 40 rulers or 20 rulers can be clamped by holding device 170.Welding equipment is suitable in this way
The welding of the crossbeam 110 of different length specification.
In order to facilitate transport crossbeam 110, the welding equipment of this preferred embodiment includes for transporting web to be welded
111 and wing plate 112 transport device 190, transport device 190 include lifting apparatus 191 and horizontal conveyance device 192.Lifting dress
191 are set for transporting web 111 and wing plate 112 to be welded in the vertical direction.Specifically, lifting apparatus 191 can be perpendicular
The hydraulic cylinder being directly arranged.As long as transporting web 111 and wing plate 112 to be welded in the vertical direction it is appreciated that being able to achieve, lift
Rising device 191 can also be other structures, such as gear & rack structure.Horizontal conveyance device 192 for transporting in the horizontal direction
Defeated web 111 and wing plate 112 to be welded, specifically, horizontal conveyance device 192 are horizontally disposed drag chain structure.Certain water
Flat conveyer 192 is also possible to horizontally disposed conveyer belt.It is further preferred that the shape of drag chain structure and abdomen to be welded
The shape of plate 111 and wing plate 112 is corresponding, thus facilitates and places web 111 and wing plate 112 in horizontal conveyance device 192.
In order to realize automation control, in this preferred embodiment, welding equipment further includes processor, processor and welding
Device 120, laser scanner 130, height adjustment device 180, welding starting point detection device, telescopic device 140, drive carriage
150, locomotive 160, clamping device 170 and transport device 190 are electrically connected.Processor controls welder according to welding route
120, laser scanner 130, height adjustment device 180, welding starting point detection device, telescopic device 140, locomotive 160, clamping
Device 170 and transport device 190 act, to weld crossbeam 110.
In present embodiment, during welding crossbeam 110, need to the stiffening plate 1131 of additional structure 113, flowing water
Slot 1132 is welded or is avoided with auxiliary upper flange 1133, is shortened welding process to the processing time of additional structure 113, is accelerated
Weld the speed of entire crossbeam 110.Specifically, during the welding process, processor is believed according to the scanning of laser scanner 130
Number, it determines welding route and determines stiffening plate 1131, the type of gutter channel 1132 and auxiliary upper flange 1133 and position.It is welding
In termination process, when encountering gutter channel 1132, processor controls drive carriage 150 and acts, and jumps onto welding gun 121, is moved to stream
The corresponding position of sink 1132, to be welded to gutter channel 1132.After the completion of gutter channel 1132 welds, processor control driving
Balladeur train 150 acts, and jumps off welding gun 121, moves back to welding route, to continue to weld web 111 and wing plate 112 to be welded.
During the welding process, when encountering auxiliary upper flange 1133, processor controls drive carriage 150 and acts, and jumps welding gun 121
On, it is moved to the auxiliary corresponding position of upper flange 1133, to weld to auxiliary upper flange 1133.Upper flange 1133 is assisted to weld
After the completion of connecing, processor control drive carriage 150 act, jump off welding gun 121, move back to welding route, with continue welding to
The web 111 and wing plate 112 of welding.During the welding process, when encountering stiffening plate 1131, processor controls drive carriage
150 movements, make welding gun 121 exit crossbeam 110, that is, the direction for being directed away from crossbeam 110 is mobile to avoid stiffening plate 1131, in this way
It can avoid the component such as welding gun 121 moved together with locomotive 160 and stiffening plate 1131 collided.In welding gun 121 along big
After the mobile fixed range of the length direction of beam 110, at this time on the length direction of crossbeam 110 and locomotive 160 moves together
Component is moved away from the position where stiffening plate 1131.Processor controls drive carriage 150 and acts, and welding gun 121 is made to move back to welding road
Line, to continue to weld web 111 and wing plate 112.
During welding crossbeam 110, due to web 111 to be welded or 112 thermal deformation of wing plate and processing, assembly
The various errors generated, the welding position of welding gun 121 may deviate welding route, cause welding precision low.It is above-mentioned in order to solve
Problem, in this preferred embodiment, during the welding process, processor controls wig-wag 122 and welding gun 121 is driven to swing.It is welding
In the swing process of rifle 121, arc sensor detects welding current or weldingvoltage, then passes welding current or weldingvoltage
Pass processor.In this way, processor can be according to the actual welding position of welding current or weldingvoltage real-time judge welding gun 121
Whether route, and then real-time control drive carriage 150 are welded in deviation, adjust the position of welding gun 121 and wig-wag 122, control weldering
Rifle 121 welds web 111 and wing plate 112 to be welded along welding route, realizes the welding of swing arc weld joint tracking.Specifically,
On welding route and welding route two sides welding currents or weldingvoltage are prestored in processor, if welding route two
The welding current value of side is different or welding voltage value is different, then illustrates that welding gun 121 deviates welding route.Such as on the left of welding route
Welding current value be greater than welding route on the right side of welding current value, then illustrate at this time welding gun 121 be biased to welding route on the right side of, this
When processor control wig-wag 122, telescopic device 140 and height adjustment device 180 act, and welding gun 121 is made to move back to welding
Route to realize automatic compensation, and then realizes the welding of swing arc weld joint tracking.If the current value on the left of welding route is less than
The current value on the right side of route is welded, then exactly the opposite, which is not described herein again.If welding the welding current value phase of route two sides
Deng, then illustrate welding gun 121 along welding route weld web 111 or wing plate 112 to be welded.In present embodiment, processor
Use digital signal processor for control core, the above-mentioned error in compensation welding process, realization weld seam are automatic automatically in real time
The purpose of tracking avoids the welding position of welding gun 121 from deviateing welding route.Web 111 and wing plate to be welded are welded as a result,
112 welding precision is high.Also, the welding gun 121 swung can effectively increase the stirring action to molten bath, therefore be set using above-mentioned
The welding equipment welding crossbeam 110 set improves welding quality and speed compared with traditional straight line welding.This preferred implementation
In mode, arc sensor detects welding current.
In this preferred embodiment, welding equipment can also include the control panel with processor electrical connection, control plane
Plate includes touch display screen.As a result, control panel can real-time display welding parameter, the working condition of welding equipment, Yi Jijin
Row fault alarm.The control panel of above-mentioned setting uses advanced human-computer interaction interface, including MANUAL CONTROL mode and automatic control
Molding formula.By the touch screen operation of control panel, preset parameter is carried out, and then adjusts welding torch position, angle and the width of swing
Degree.Therefore the welding equipment of above-mentioned setting is able to satisfy the requirement of a variety of welding procedures, simple and direct-viewing operation.
The utility model welding equipment welding crossbeam 110 the course of work the following steps are included:
Step 1, processor controlled level conveyer 192 are run, in the horizontal direction, by drag chain by abdomen to be welded
Plate 111 and the transport of wing plate 112 and the corresponding position of welder 120.
Web 111 and wing plate 112 to be welded are moved to welder by step 2, processor control lifting apparatus 191
Height where 120.
Step 3, processor control clamping device 170 clamp web 111 and wing plate 112 to be welded.Rotate clamping device
170, by web 111 to be welded and the rotation of wing plate 112 to preset angle, to weld.Such as make the flat of 111 place of web
Face is in a vertical state, and the plane where making wing plate 112 is in horizontality.It is right in the welding equipment of this preferred embodiment
In the crossbeam 110 of size >=40 rulers folding carton, as shown in Figure 1, clamping web 111 and the wing to be welded by the way of inner support
Plate 112, i.e., on the length direction of crossbeam 110, clamping device 170 is from the inside of crossbeam 110 to the end angle steel of crossbeam 110
114 apply the active force towards 110 outside of crossbeam, to support web 111 and wing plate 112 to be welded.And for size≤20
The folding carton crossbeam 110 of ruler, as shown in Fig. 2, clamping web 111 and wing plate 112 to be welded by the way of outer clip, i.e., big
On the length direction of beam 110, clamping device 170 applies court to web 111 to be welded and wing plate 112 from the outside of crossbeam 110
To the clamping force of 110 inside of crossbeam, to clamp web 111 and wing plate 112 to be welded.Then step 4 is executed, upper flange is welded
It is connected on web 111.
Step 4, processor control telescopic device 140 and height adjustment device 180 move, so that welder 120, laser
Scanner 130 and welding starting point detection device are moved to and weld the corresponding welding position of route；Then processor is according to place
The welding starting point control welding starting point detection device movement stored in reason device, determines the physical location and practical weldering of welding starting point
Connect route；Then processor controls welding gun 121, starts to weld in the position of welding starting point.Processor controls locomotive 160 at this time
It is moved along the length direction of crossbeam 110, so that welder welds web 111 and wing plate to be welded along actual welding route
112.During the welding process, wig-wag 122 drives welding gun 121 to swing, while arc sensor real-time detection welding current, and
Welding current is sent to processor, processor adjusts the weldering of welding gun 121 according to welding current, real-time control drive carriage 150
Position is connect, welding gun 121 is made to weld web 111 and wing plate 112 to be welded along actual welding route, and then realizes swing arc weldering
Seam tracking welding；During locomotive 160 is mobile, laser scanner 130 scans web 111 and wing plate 112, generates scanning
Signal, and it is sent to processor；Processor determines stiffening plate 1131, gutter channel 1132 and auxiliary upper limb according to scanning signal
The type of plate 1133 and position, so control drive carriage 150 act, make welding gun 121 to stiffening plate 1131, gutter channel 1132 with
Assist the welding of upper flange 1133 or evacuation；Step 4 is executed up to the welding completion of upper flange and web 111, goes to step
5。
Step 5, processor control clamping device 170 rotate 180 °, so that web 111 to be welded and wing plate 112 are overturn
180 °, step 4 is repeated, lower wing plate is soldered on web 111, until the welding of lower wing plate and web 111 is completed.
Unless otherwise defined, the technology of technical and scientific term used herein and the technical field of the utility model
The normally understood meaning of personnel is identical.Term used herein is intended merely to describe specifically to implement purpose, it is not intended that limit
The utility model processed.Terms such as herein presented " components " can both indicate single part, can also indicate multiple
The combination of part.The terms such as herein presented " installation ", " setting " can both indicate that a component was attached directly to separately
One component can also indicate that a component is attached to another component by middleware.Herein in one embodiment
The feature of description can be applied in combination another embodiment individually or with other feature, unless this feature is another at this
It is not suitable for or is otherwise noted in a embodiment.
The utility model is illustrated by above embodiment, but it is to be understood that, above embodiment
It is only intended to the purpose illustrated and illustrated, and is not intended to limit the invention within the scope of described embodiment.This
Field technical staff it is understood that introduction according to the present utility model can also make more kinds of variants and modifications, this
A little variants and modifications are all fallen within the utility model range claimed.
Claims (9)
1. a kind of welding equipment, for welding the crossbeam of folding carton, the crossbeam includes web and wing plate, the web and described
At angle between wing plate, which is characterized in that the welding equipment includes:
Welder, for the welder for welding the web and the wing plate, the welder includes welding gun and institute
The wig-wag and arc sensor of welding gun connection are stated, the wig-wag is for driving the torch swinging, the arc sensing
Device is used to detect the welding current or weldingvoltage during the torch swinging；
Laser scanner, the laser scanner are connected with the welder, and the laser scanner is for scanning the abdomen
Plate and the wing plate, to form scanning signal；
Processor, the welder and the laser scanner are electrically connected with the processor, and the processor is according to institute
It states welding current or the weldingvoltage controls the welder and carries out the welding of swing arc weld joint tracking, the processor root
It controls the welder according to the scanning signal additional structure on the crossbeam is welded or avoided；And
Clamping device, the clamping device are configured to rotationally clamp the web and the wing plate.
2. welding equipment according to claim 1, which is characterized in that the additional structure include stiffening plate, gutter channel with
Assist at least one of upper flange.
3. welding equipment according to claim 1, which is characterized in that the welding equipment further includes welding starting point detection dress
It sets, the welding starting point detection device is for determining welding starting point.
4. welding equipment according to claim 1, which is characterized in that the welding equipment further includes the width along the crossbeam
The telescopic device that degree direction is telescopically arranged, the welder and the laser scanner connect with the telescopic device
It connects, so that the telescopic device drives the welder and the laser scanner mobile in the width direction of the crossbeam.
5. welding equipment according to claim 1, which is characterized in that the welding equipment further includes drive carriage, described
Welder be arranged in the drive carriage, the drive carriage for drive the welder in a first direction and with institute
First direction is stated to move up at the second party of angle.
6. welding equipment according to claim 1, which is characterized in that the welding equipment further includes the length along the crossbeam
The moveable locomotive in direction, the welder and the laser scanner are arranged on the locomotive.
7. welding equipment according to claim 1, which is characterized in that the welding equipment further includes height adjustment device, institute
State welder and the laser scanner connect with the height adjustment device, with adjust the welder and it is described swash
The height of optical scanner.
8. welding equipment according to claim 1, which is characterized in that the clamping device includes for clamping the crossbeam
One end the first clamp assemblies, and the second clamp assemblies of the other end for clamping the crossbeam, second clamping
Component is movably disposed along the length direction of the crossbeam, with the crossbeam for clamping different length.
9. welding equipment according to claim 1, which is characterized in that the welding equipment further includes described big for transporting
The transport device of beam, the transport device include lifting apparatus for transporting the crossbeam vertically and for described in horizontal transport
The horizontal conveyance device of crossbeam.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821284379.3U CN208728877U (en) | 2018-08-09 | 2018-08-09 | Welding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821284379.3U CN208728877U (en) | 2018-08-09 | 2018-08-09 | Welding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208728877U true CN208728877U (en) | 2019-04-12 |
Family
ID=66030235
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821284379.3U Active CN208728877U (en) | 2018-08-09 | 2018-08-09 | Welding equipment |
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| Country | Link |
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| CN (1) | CN208728877U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110605461A (en) * | 2019-10-25 | 2019-12-24 | 河北岳泓智机科技开发有限公司 | Swinging device for automatic tracking of welding seam |
| CN110711983A (en) * | 2019-11-12 | 2020-01-21 | 中冶赛迪工程技术股份有限公司 | Robot welding work unit and operation process thereof |
-
2018
- 2018-08-09 CN CN201821284379.3U patent/CN208728877U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110605461A (en) * | 2019-10-25 | 2019-12-24 | 河北岳泓智机科技开发有限公司 | Swinging device for automatic tracking of welding seam |
| CN110711983A (en) * | 2019-11-12 | 2020-01-21 | 中冶赛迪工程技术股份有限公司 | Robot welding work unit and operation process thereof |
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Address after: Shajiao Industrial Zone, Da'ao Town, Xinhui District, Jiangmen City, Guangdong Province Patentee after: GUANGDONG XINHUI CIMC SPECIAL TRANSPORTATION EQUIPMENT Co.,Ltd. Country or region after: China Patentee after: CHINA INTERNATIONAL MARINE CONTAINERS (GROUP) Ltd. Patentee after: CIMC Container (Group) Co.,Ltd. Address before: 529144 Shajiao Industrial Zone, Daao Town, Xinhui District, Jiangmen City, Guangdong Province Patentee before: GUANGDONG XINHUI CIMC SPECIAL TRANSPORTATION EQUIPMENT Co.,Ltd. Country or region before: China Patentee before: CHINA INTERNATIONAL MARINE CONTAINERS (GROUP) Ltd. Patentee before: CIMC CONTAINERS HOLDING Co.,Ltd. |