CN208720785U - A kind of folded burning system of the tunnel oven of foamed ceramic light weight board - Google Patents
A kind of folded burning system of the tunnel oven of foamed ceramic light weight board Download PDFInfo
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- CN208720785U CN208720785U CN201821019838.5U CN201821019838U CN208720785U CN 208720785 U CN208720785 U CN 208720785U CN 201821019838 U CN201821019838 U CN 201821019838U CN 208720785 U CN208720785 U CN 208720785U
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- backing plate
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Abstract
The utility model discloses a kind of tunnel ovens of foamed ceramic light weight board to fold burning system, including feeding line, tunnel oven and lower stockline, wherein, the kiln car includes bracket, the bracket is equipped at least two layers of saggar, every layer of saggar includes backing plate, coaming plate and high temperature resistant paper, and the coaming plate rides upon the surrounding of backing plate, and the high temperature resistant paper is equipped on the backing plate and coaming plate；The feeding line includes at least two feeding unit materials, the feeding unit material includes the cleaning unit for clearing up backing plate, coaming plate, for consolidation or set up the backing plate consolidation unit of backing plate, for being laid with the first laying unit of high temperature resistant paper on backing plate, coaming plate for setting up coaming plate on backing plate sets up unit, for being laid with the second laying unit of high temperature resistant paper on coaming plate, the cloth material unit of cloth is carried out in saggar.Using the utility model, realize that multi-laminate is burnt, high degree of automation, high production efficiency saves cost and space.
Description
Technical field
The utility model relates to ceramic wafer technical field more particularly to a kind of folded burnings of tunnel oven of foamed ceramic light weight board
System.
Background technique
(ceramic polishing is useless from the wastes such as ceramics factory's waste material and industrial waste for basis material used in foamed ceramic
Slag or cinder or stone material waste residue etc.), if these wastes are not handled, arbitrarily accumulation or landfill will be polluted the environment,
Waste resource.
The foamed ceramic product is light-weight with its, intensity is high, fire prevention, antidetonation, heat-insulated, sound insulation, strong modularity, is easy to remove
Fortune, it is widely applicable the advantages that gradually start to use in China.Again because its raw material is cinder, ceramic polishing waste residue, slag
Etc. solid waste, in terms of resource makes full use of with environmental protection have positive social effect.
The formula system of existing foamed ceramic generally comprises polishing slag and foaming agent, and polishing slag dosage is less, mostly
It is 50% or so.For foaming agent additional amount 1.2% or so, additional amount is more, higher cost.Because existing foamed bricks are whole
Brick is thicker, and the more difficult oxidation of formula system, the formula system of foamed ceramic determines that it must be burnt into using tunnel oven, tunnel
The firing period of kiln is generally 24-26 hours, and firing period is long, and temperature is higher.
Moreover, as shown in Figure 1, foamed ceramic plate made from the prior art, internal to form multilayer stomata.In the mistake of foaming
Cheng Zhong since foamed time is longer, and is affected by gravity, and lower layer's stomata can be crushed, so that the whole uniformity of product
It is bad.
It is basic to be manually operated in addition, the firing of existing tunnel oven is all that single layer is burnt in a heap, need a large amount of manpower, low efficiency,
It is at high cost.
Utility model content
Technical problem to be solved by the utility model is to provide a kind of folded burnings of the tunnel oven of foamed ceramic light weight board
System realizes that multi-laminate is burnt, and high degree of automation, high production efficiency saves cost and space.
Technical problem to be solved in the utility model also resides in, and the tunnel oven for providing a kind of foamed ceramic light weight board is folded
Burning system realizes low temperature fast firing, and the foamed ceramic light weight board being fired into is on same section, stomata indifference from top to bottom
Different, bubble uniformity is high.
In order to solve the above-mentioned technical problem, the utility model provides a kind of folded burning of tunnel oven of foamed ceramic light weight board
System, comprising: feeding line, for raw material to be carried out cloth on kiln car；Tunnel oven is used for foamed ceramic light weight board green body
It is burnt into；And lower stockline, for foamed ceramic light weight board to be unloaded；
Wherein, the kiln car includes bracket, and the bracket is equipped at least two layers of saggar, and every layer of saggar includes backing plate, encloses
Plate and high temperature resistant paper, the coaming plate ride upon the surrounding of backing plate, and the high temperature resistant paper is equipped on the backing plate and coaming plate；
The feeding line includes: at least two for installing the feeding unit material of saggar and cloth；
The feeding unit material includes:
For clearing up the cleaning unit of backing plate, coaming plate；
For consolidation or set up the backing plate consolidation unit of backing plate；
For being laid with the first laying unit of high temperature resistant paper on backing plate；
Coaming plate for setting up coaming plate on backing plate sets up unit；
For being laid with the second laying unit of high temperature resistant paper on coaming plate；
The cloth material unit of cloth is carried out in saggar.
As an improvement of the above scheme, the bracket is equipped at least three layers of saggar, and the feeding line includes at least three
Installation unit；
Green body in saggar carries out multi-laminate burning in tunnel oven, to form foamed ceramic light weight board.
As an improvement of the above scheme, the lower stockline includes at least two for dismantling the lower material list of saggar and blanking
Member:
The blanking unit includes；
For unloading the first unloading unit of coaming plate；
For unloading the second unloading unit of foamed ceramic light weight board；
For downloading the third unloading unit of backing plate.
As an improvement of the above scheme, first laying unit includes shop fixtures tissue machine, and the coaming plate sets up unit packet
Manipulator is included, second laying unit includes paving side tissue machine；
First laying unit, coaming plate set up unit and the second laying unit is sequentially connected；
The coaming plate is set up unit and is correspondingly arranged with the first unloading unit, and the manipulator unloads the first unloading unit
Coaming plate is transplanted on coaming plate and sets up unit.
As an improvement of the above scheme, first laying unit, coaming plate set up unit and the second laying unit is additionally provided with
Consolidation machine, the consolidation machine include elevation and subsidence mechanical arm and clap neat component, and the neat component of bat clap to backing plate and coaming plate returns together
It is whole.
As an improvement of the above scheme, the cleaning unit be descaling machine, the descaling machine include hairbrush, driving mechanism and
Vacuum cleaner system, the driving mechanism driving hairbrush roll.
As an improvement of the above scheme, the backing plate is mullite backing plate, silicon carbide backing plate or cordierite backing plate；
The coaming plate is mullite coaming plate, silicon carbide coaming plate or cordierite coaming plate；
The high temperature resistant paper is aluminum silicate fiber paper.
As an improvement of the above scheme, the foamed ceramic light weight board is mainly by the raw material system of following weight percentage
At:
Ceramic polishing waste residue 70-96%, clay 0-10%, feldspar 0-20%, foaming agent 0.01-0.6%, stabilizer 0.1-
4%.
As an improvement of the above scheme, the foamed ceramic light weight board is mainly by the raw material system of following weight percentage
At:
Ceramic polishing waste residue 75-95%, clay 0.1-10%, feldspar 0.1-20%, foaming agent 0.1-0.4%, stabilizer
0.1-3%.
As an improvement of the above scheme, the clay is one of black mud, kaolin, municipal sludge, ooze or a variety of；
The foaming agent is silicon carbide or grinding head for polishing reclaimed materials, and the main component of the grinding head for polishing reclaimed materials includes carbon
SiClx and resin.
Implement the utility model, has the following beneficial effects:
One, the tunnel oven of the utility model foamed ceramic light weight board folds burning system, including feeding line, tunnel oven and blanking
Line, wherein kiln car is equipped at least two layers of saggar, and the green body in saggar carries out multi-laminate burning in tunnel oven, realizes that low temperature is fast
It burns, greatly reduces the oxidation reaction phases-time of formula, even if shortening firing period, ceramic wafer can also be grilled thoroughly, be mentioned
High yield, reduces the energy consumption of unit product.It, can also be in low temperature, short moreover, green body not will receive the influence of multiple-layer stacked
It is grilled thoroughly in time, guarantees product quality, substantially increase production efficiency, and the space occupied of tunnel oven can be reduced.
Two, the feeding line of the utility model and lower stockline are directed to each layer of saggar and are equipped with feeding unit material and blanking unit,
Each feeding unit material includes clearing up unit, backing plate consolidation unit, the first laying unit, coaming plate to set up unit, the second laying list
Member and cloth material unit, each blanking unit include the first unloading unit, the second unloading unit, third unloading unit, feed material list
Member and blanking unit are correspondingly arranged, and with steady ordered can successively carry out feeding and blanking, it is possible to reduce manual labor power, it is real
Existing full-automatic production, greatly improves production efficiency.
Three, the coaming plate of feeding line sets up unit and the first unloading unit of lower stockline is correspondingly arranged, and manipulator is unloaded first
The coaming plate of carrier unit unloading is transplanted on coaming plate and sets up unit, reduces the moving distance between feeding, blanking, facilitates operation, so that
The layout of production line is more reasonable, reduces production space occupied.
Four, the raw material of the foamed ceramic light weight board includes ceramic polishing waste residue 70-96%, foaming agent 0.01-
0.6%, stabilizer 0.1-4%, which increase the additional amount of ceramic polishing waste residue, the additional amount of ceramic polishing waste residue is reached as high as
96%, while the additional amount of foaming agent being reduced to 0.01-0.6%.On the basis of this, the manganese dioxide that 0.1-4% is added is steady
Determine agent, the uniformity of bubble can be improved, even if in same section, stomata indifference from top to bottom, so that the entirety of product
Uniformity is good.
Finally, foamed ceramic light weight board good quality, pressure resistance as made from above-mentioned folded burning system and folded firing method
Degree >=4.5Mpa, bulk density: 200-1100Kg/m3, thermal coefficient :≤0.15W/m DEG C, combustion rating: A1 grades, water absorption rate:
< 2%, radioactive indicator: IRa≤ 1.0, Ir≤1.0。
Detailed description of the invention
Fig. 1 is the sectional view of prior art foamed ceramic light weight board；
Fig. 2 is that the tunnel oven of the utility model foamed ceramic light weight board folds the schematic diagram of burning system；
Fig. 3 is the partial enlarged view in the portion A in Fig. 2；
Fig. 4 is the partial enlarged view in the portion B in Fig. 2；
Fig. 5 is the partial enlarged view in the portion C in Fig. 2；
Fig. 6 is the main view of the utility model kiln car；
Fig. 7 is the left view of the utility model kiln car；
Fig. 8 is the top view of the utility model kiln car.
Specific embodiment
It is practical new to this below in conjunction with attached drawing to keep the purpose of this utility model, technical solution and advantage clearer
Type is described in further detail.
Referring to fig. 2, the tunnel oven that the utility model provides a kind of foamed ceramic light weight board folds burning system, comprising: is used for
Raw material is subjected to cloth on kiln car 4, to form the feeding line 1 of green body；For green body to be burnt into, to form foamed ceramic
The tunnel oven 2 of light weight board；And the lower stockline 3 for unloading foamed ceramic light weight board.
Referring to Fig. 6-8, the kiln car 4 includes bracket 41, and the bracket 41 is equipped at least two layers of saggar 42, every layer of saggar
42 include backing plate 43, coaming plate 44 and high temperature resistant paper 45, and the coaming plate 44 rides upon the surrounding of backing plate 43, the backing plate 43 and coaming plate
The high temperature resistant paper 45 is equipped on 44.
Preferably, the bracket 41 is equipped at least three layers of saggar 42, and the green body in saggar 42 carries out more in tunnel oven 2
Stacking is burnt, to form foamed ceramic light weight board.The utility model uses tunnel oven multi-laminate firing method, realizes low temperature fast firing,
The oxidation reaction phases-time for greatly reducing formula can also grill thoroughly ceramic wafer even if shortening firing period, improve
Yield reduces the energy consumption of unit product.Moreover, the method that the utility model uses multi-laminate to burn, green body not will receive multilayer
The influence of superposition can also guarantee product quality, substantially increase production efficiency, and can subtract in low temperature, grill thoroughly in the short time
The space occupied of few tunnel oven.
It should be noted that the number of plies of the saggar 42 of above-mentioned kiln car can be set according to the actual situation, such as 4,
5,6,7,8,9,10 layers, embodiments thereof are not limited to the utility model illustrated embodiment.
The backing plate 43 is preferably mullite backing plate, silicon carbide backing plate or cordierite backing plate, has thermal expansion coefficient small, heat
The advantages that shake stability is good, itself is unlikely to deform and cracks, long service life.
The coaming plate 44 is preferably mullite coaming plate, silicon carbide coaming plate or cordierite coaming plate, has thermal expansion coefficient small, heat
The advantages that shake stability is good, itself is unlikely to deform and cracks, long service life.
The high temperature resistant paper 45 refers to the paper that can be subjected to 1220 DEG C of high temperature, preferably aluminum silicate fiber paper, aluminium silicate fiber
Dimension paper is made of primary raw material of wet therapy forming process of metal and stone alumina-silicate ceramic fibre cotton, has ideal under high temperature environment
Heat-insulated, heat preservation, sealing, electrical isolation, sound-absorbing, strainability.Its thermal capacity is low, thermal conductivity is low, electrical insulation capability is excellent, mechanical
Processing performance is excellent, intensity is high, it is anti-tear pull, flexibility it is high.
The feeding line 1 includes: at least two for installing the feeding unit material 11 of saggar and cloth, wherein on each
Material unit 11 includes:
For clearing up the cleaning unit 111 of backing plate, coaming plate；
For consolidation or set up the backing plate consolidation unit 112 of backing plate；
For being laid with the first laying unit 113 of high temperature resistant paper on backing plate；
Coaming plate for setting up coaming plate on backing plate sets up unit 114；
For being laid with the second laying unit 115 of high temperature resistant paper on coaming plate；
The cloth material unit 116 of cloth is carried out in saggar.
The lower stockline 3 includes at least two for dismantling the blanking unit 31 of saggar and blanking, wherein each blanking
Unit 31 includes:
For unloading the first unloading unit 311 of coaming plate；
For unloading the second unloading unit 312 of foamed ceramic light weight board；
For downloading the third unloading unit 313 of backing plate.
Specifically, the cleaning unit 111 is descaling machine, the descaling machine includes hairbrush, driving mechanism and vacuum cleaning
System, the driving mechanism driving hairbrush roll.The utility model is by driving the hairbrush rolled and vacuum cleaner system to pad
Plate, coaming plate surface carry out cleaning collection.
First laying unit 113 includes shop fixtures tissue machine, and it includes manipulator 117, institute that the coaming plate, which sets up unit 114,
Stating the second laying unit 115 includes paving side tissue machine, and first laying unit 113, coaming plate are set up unit 114 and second and be laid with
Unit 115 is sequentially connected, successively carry out on backing plate be laid with high temperature resistant paper, upper coaming plate, on coaming plate be laid with high temperature resistant paper place
Reason.
The coaming plate is set up unit 114 and is correspondingly arranged with the first unloading unit 311, and the manipulator 117 is unloaded first
The coaming plate of unit unloading 311 is transplanted on coaming plate and sets up in the respective layer of unit 114, reduces the moving distance between feeding, blanking,
Facilitate operation, so that the layout of production line is more reasonable, reduces production space occupied.
First laying unit 113, coaming plate set up unit 114 and the second laying unit 115 is additionally provided with consolidation machine, described
Consolidation machine includes elevation and subsidence mechanical arm and claps neat component, claps neat component by the outer dimension surrounding of backing plate, coaming plate and is set with the neat gas of bat
Cylinder, to after clapping neat station, elevation and subsidence mechanical arm drives to clap neat component and drop to designated position and clap to boron plate surrounding returns kiln car together
It is whole, it claps and finishes the neat component rise of elevator drive bat together, kiln car walking goes to next station.
It should be noted that the descaling machine that the utility model cleaning unit 111 is selected, selects commercially available descaling machine；And
The paving side tissue machine that the shop fixtures tissue machine and the second laying unit 115 that first laying unit 113 is selected are selected, selects commercially available paving
Paper machine.
In conjunction with Fig. 2, the workflow of the utility model is as follows:
One, into feeding line 1, the feeding unit material 11A including carrying out installing bottom layer saggar installs the feed material list of middle layer saggar
The feeding unit material 11C of first 11B and installation upper layer saggar.
Referring to Fig. 3, passes sequentially through cleaning unit 111 and clear up backing plate and coaming plate, by 112 consolidation pad of backing plate consolidation unit
Plate is laid with high temperature resistant paper on backing plate by the first laying unit 113, unit 114 is set up by coaming plate carries out upper coaming plate, passes through
Second laying unit 115 is laid with high temperature resistant paper, by 116 cloth of cloth material unit on coaming plate, forms bottom saggar；
Referring to fig. 4, it passes sequentially through backing plate consolidation unit 112 and is laid with backing plate, backing plate coaming plate is cleared up by cleaning unit 111,
By 112 consolidation backing plate of backing plate consolidation unit, high temperature resistant paper is laid on backing plate by the first laying unit 113, passes through coaming plate
Unit 114 is set up to carry out coaming plate, be laid with high temperature resistant paper on coaming plate by the second laying unit 115, by cloth material unit 116
Cloth forms middle layer saggar；
It referring to Fig. 5, passes sequentially through backing plate consolidation unit 112 and is laid with backing plate, backing plate coaming plate is cleared up by cleaning unit 111,
By 112 consolidation backing plate of backing plate consolidation unit, high temperature resistant paper is laid on backing plate by the first laying unit 113, passes through coaming plate
Unit 114 is set up to carry out coaming plate, be laid with high temperature resistant paper on coaming plate by the second laying unit 115, by cloth material unit 116
Cloth forms upper layer saggar；
4, the kiln car for being paved with material is finally sent to kiln by supply unit.
Two, the kiln car for being paved with material is burnt into tunnel oven 2, and foamed ceramic light weight board finished product is obtained after firing.
Three, after kiln car comes out from the kiln tail of tunnel oven 2, into lower stockline 3, the lower material list including carrying out unloading upper layer saggar
First 31A unloads the blanking unit 31B of middle layer saggar and the blanking unit 31C of unloading bottom saggar.
It referring to Fig. 5, passes sequentially through the first unloading unit 311 and unloads coaming plate, it is light to unload foamed ceramic by the second unloading unit 312
Lumber downloads backing plate by third unloading unit 313, to dismantle upper layer saggar；
Then, referring to fig. 4, pass sequentially through the first unloading unit 311 and unload coaming plate, foaming is unloaded by the second unloading unit 312
Ceramic light weight board downloads backing plate by third unloading unit 313, to dismantle middle layer saggar；
Finally, passing sequentially through the first unloading unit 311 referring to Fig. 3 and unloading coaming plate, foaming is unloaded by the second unloading unit 312
Ceramic light weight board, to dismantle bottom saggar, 3 end of operation of lower stockline.
With this circulating repetition.
Further, the foamed ceramic light weight board is mainly made of the raw material of following weight percentage: ceramic polishing is useless
Slag 70-96%, clay 0-10%, feldspar 0-20%, foaming agent 0.01-0.6%, stabilizer 0.1-4%.
Preferably, the foamed ceramic light weight board is mainly made of the raw material of following weight percentage: ceramic polishing is useless
Slag 75-95%, clay 0.1-10%, feldspar 0.1-20%, foaming agent 0.1-0.4%, stabilizer 0.1-3%.
The utility model increases the additional amount of ceramic polishing waste residue, while reducing the additional amount of foaming agent.On this basis
On, the manganese dioxide stabilizer of 0.1-4% is added, the uniformity of bubble can be improved, even if in same section, from top to bottom
Stomata indifference, so that the whole uniformity of product is good.The stomata of foamed ceramic light weight board entirety section is circular hole, and from
The pore size of top to bottm is almost the same, and the uniform pore diameter of firing is good.
Manganese dioxide is amphoteric oxide, it is black powder solid highly stable under a kind of room temperature.Meet reducing agent
When, oxidisability is shown as, when meeting strong oxidizer, shows as reproducibility.The prior art usually using manganese dioxide as oxidant or
Catalyst uses.The utility model is used manganese dioxide as bubble stabilizer, and manganese dioxide can be by anti-with formula
Ying Hou makes the wall of stomata toughen up, while keeping the uniformity of formula more preferable, even if in same section, hole from top to bottom
Indifference avoids stomata from being crushed, and improves the uniformity of bubble, and the whole uniformity of product is good.
The foaming agent is silicon carbide or grinding head for polishing reclaimed materials, and the main component of the grinding head for polishing reclaimed materials includes carbon
SiClx and resin.Silicon carbide is a kind of foamed material, and the presence of the material makes it in sintering procedure unlike conventional ceramic
It shrinks, is expansion instead, so that high-strength light ceramic wafer for building be made more to hold in size and thickness than traditional ceramics plate
It is easy to do to big and thick.Grinding head for polishing reclaimed materials is added as substrate raw material, is because grinding head for polishing ingredient itself is exactly silicon carbide
And resin, and silicon carbide is exactly the foaming agent added in the utility model formula, so the utility model can be by foaming agent
Additional amount is reduced to 0.01-0.6%, is reduced the dosage of foaming agent, is reduced cost.
Meanwhile the ceramic polishing waste residue of 70-96% is introduced in formula, environment-protective circulating utilization is not only improved, it is also possible that
It is internal after the sintering of foamed ceramic light weight board that there is firm similar cellular hole configurations, have environmentally protective, light, square
Just it constructs, mitigate the advantages that building load.The additional amount of the utility model ceramic polishing waste residue is far longer than existing foaming pottery
Porcelain plate reduces cost, reinforces the recycling to solid waste.
The clay is one of black mud, kaolin, municipal sludge, ooze or a variety of.The utility model raw material is added
Clay and feldspar, silicon, aluminium, potassium, sodium ingredient ratio in adjustable Base Formula, making to foam, brick wall is harder, and intensity is higher, goes forward side by side
One step is recycled waste solids.
The utility model uses tunnel oven multi-laminate firing method, wherein the process for calcining includes:
(1) it is warming up to T1, T1It is 800-900 DEG C, and in T10-30min is kept the temperature, wherein, 400 DEG C of liter is warming up to by 0 DEG C
Warm rate is 10-20 DEG C/min, is warming up to T by 400 DEG C1Heating rate be 1-8 DEG C/min；
(2) it is warming up to T2, T2It is 1150-1220 DEG C, and keeps the temperature 0-60min in the highest temperature, wherein by T1It is warming up to T2's
Heating rate is 1-8 DEG C/min；
(3) slow cooling, by T2The rate of temperature fall for being cooled to 600 DEG C is 3-9 DEG C/min, is cooled to 50 DEG C by 600 DEG C
Rate of temperature fall is 1-4 DEG C/min.
Preferably, the process for calcining includes:
(1) it is warming up to 800-900 DEG C, and in 800-900 DEG C of heat preservation 0-30min, wherein 400 DEG C of liter is warming up to by 0 DEG C
Warm rate is 15 DEG C/min, and the heating rate for being warming up to 800 DEG C by 400 DEG C is 5 DEG C/min；
(2) it is warming up to 1150-1220 DEG C, and keeps the temperature 0-60min in the highest temperature, wherein is warming up to 1150 DEG C by 800 DEG C
Heating rate is 5 DEG C/min；
(3) slow cooling, the rate of temperature fall for being cooled to 600 DEG C by 1150 DEG C is 6 DEG C/min, is cooled to 50 DEG C by 600 DEG C
Rate of temperature fall be 2 DEG C/min.
The resulting foamed ceramic light weight board of the utility model is done into technology detection, as a result as follows:
| Project | The utility model |
| Compression strength | ≥4.5Mpa |
| Bulk density | 200-1100Kg/m3 |
| Thermal coefficient | ≤0.15W/m℃ |
| Combustion rating | A1 grades |
| Water absorption rate | < 2% |
| Radioactive indicator | IRa≤ 1.0, Ir≤1.0 |
Therefore, the utility model is on the basis of solving foamed ceramic light weight board internal porosity, it is ensured that it has
Good compression strength, and heat insulation effect is good, good flame resistance, radioactive indicator is low.
The utility model is further described with specific embodiment below
Embodiment 1
(1) it is formulated: ceramic polishing waste residue 95.5%, foaming agent 0.5%, manganese dioxide stabilizer 4%.
(2) preparation method:
By raw material mixing according to the ratio, and through ball milling, powder is obtained；
Powder is subjected to cloth by feeding line on kiln car, then carries out kiln car push-in tunnel oven at three stacking burnings
Reason, obtains foamed ceramic light weight board, wherein process for calcining is as follows: (a) it is warming up to 800 DEG C, and in 800 DEG C of heat preservation 20min,
Wherein, by 0 DEG C be warming up to 400 DEG C heating rate be 10 DEG C/min, by 400 DEG C be warming up to 800 DEG C heating rate be 3 DEG C/
min；(b) 1150 DEG C are warming up to, and keeps the temperature 40min in the highest temperature, wherein the heating rate for being warming up to 1150 DEG C by 800 DEG C is 3
℃/min；(c) slow cooling, the rate of temperature fall for being cooled to 600 DEG C by 1150 DEG C is 3 DEG C/min, is cooled to 50 DEG C by 600 DEG C
Rate of temperature fall is 1 DEG C/min；
Foamed ceramic light weight board is unloaded finally by lower stockline.
Embodiment 2
(1) it is formulated: ceramic polishing waste residue 90%, clay 1%, feldspar 8.8%, foaming agent 0.1%, stabilizer 0.1%.
(2) preparation method:
By raw material mixing according to the ratio, and through ball milling, powder is obtained；
Powder is subjected to cloth by feeding line on kiln car, then carries out kiln car push-in tunnel oven at three stacking burnings
Reason, obtains foamed ceramic light weight board, wherein process for calcining is as follows: (a) it is warming up to 820 DEG C, and in 820 DEG C of heat preservation 15min,
Wherein, by 0 DEG C be warming up to 400 DEG C heating rate be 15 DEG C/min, by 400 DEG C be warming up to 820 DEG C heating rate be 5 DEG C/
min；(b) 1170 DEG C are warming up to, and keeps the temperature 30min in the highest temperature, wherein the heating rate for being warming up to 1170 DEG C by 820 DEG C is 4
℃/min；(c) slow cooling, the rate of temperature fall for being cooled to 600 DEG C by 1170 DEG C is 4 DEG C/min, is cooled to 50 DEG C by 600 DEG C
Rate of temperature fall is 2 DEG C/min；
Foamed ceramic light weight board is unloaded finally by lower stockline.
Embodiment 3
(1) it is formulated: ceramic polishing waste residue 92%, clay 5%, feldspar 2%, foaming agent 0.2%, stabilizer 0.8%.
(2) preparation method:
By raw material mixing according to the ratio, and through ball milling, powder is obtained；
Powder is subjected to cloth by feeding line on kiln car, then carries out kiln car push-in tunnel oven at three stacking burnings
Reason, obtains foamed ceramic light weight board, wherein process for calcining is as follows: (a) it is warming up to 830 DEG C, and in 830 DEG C of heat preservation 25min,
Wherein, by 0 DEG C be warming up to 400 DEG C heating rate be 15 DEG C/min, by 400 DEG C be warming up to 830 DEG C heating rate be 5 DEG C/
min；(b) 1180 DEG C are warming up to, and keeps the temperature 0-60min in the highest temperature, wherein is warming up to 1180 DEG C of heating rate by 830 DEG C
For 5 DEG C/min；(c) slow cooling, the rate of temperature fall for being cooled to 600 DEG C by 1180 DEG C is 5 DEG C/min, is cooled to 50 by 600 DEG C
DEG C rate of temperature fall be 2 DEG C/min；
Foamed ceramic light weight board is unloaded finally by lower stockline.
Embodiment 4
(1) it is formulated: ceramic polishing waste residue 88%, clay 2%, feldspar 8%, foaming agent 0.1%, stabilizer 1.9%.
(2) preparation method:
Powder is subjected to cloth by feeding line on kiln car, then carries out kiln car push-in tunnel oven at three stacking burnings
Reason, obtains foamed ceramic light weight board, wherein process for calcining is as follows: (a) it is warming up to 850 DEG C, and in 850 DEG C of heat preservation 30min,
Wherein, by 0 DEG C be warming up to 400 DEG C heating rate be 16 DEG C/min, by 400 DEG C be warming up to 850 DEG C heating rate be 5 DEG C/
min；(b) 1200 DEG C are warming up to, and keeps the temperature 50min in the highest temperature, wherein the heating rate for being warming up to 1200 DEG C by 850 DEG C is 5
℃/min；(c) slow cooling, the rate of temperature fall for being cooled to 600 DEG C by 1200 DEG C is 6 DEG C/min, is cooled to 50 DEG C by 600 DEG C
Rate of temperature fall is 2 DEG C/min；
Foamed ceramic light weight board is unloaded finally by lower stockline.
Embodiment 5
(1) it is formulated: ceramic polishing waste residue 80%, clay 10%, feldspar 7.7%, foaming agent 0.3%, stabilizer 2%.
(2) preparation method:
By raw material mixing according to the ratio, and through ball milling, powder is obtained；
Powder is subjected to cloth by feeding line on kiln car, then carries out kiln car push-in tunnel oven at three stacking burnings
Reason, obtains foamed ceramic light weight board, wherein process for calcining is as follows: (a) it is warming up to 860 DEG C, and in 860 DEG C of heat preservation 10min,
Wherein, by 0 DEG C be warming up to 400 DEG C heating rate be 17 DEG C/min, by 400 DEG C be warming up to 860 DEG C heating rate be 6 DEG C/
min；(b) 1210 DEG C are warming up to, and keeps the temperature 30min in the highest temperature, wherein the heating rate for being warming up to 1210 DEG C by 860 DEG C is 5
℃/min；(c) slow cooling, the rate of temperature fall for being cooled to 600 DEG C by 1210 DEG C is 6 DEG C/min, is cooled to 50 DEG C by 600 DEG C
Rate of temperature fall is 2 DEG C/min；
Foamed ceramic light weight board is unloaded finally by lower stockline.
Embodiment 6
(1) it is formulated: ceramic polishing waste residue 75%, clay 1.6%, feldspar 20%, foaming agent 0.4%, stabilizer 3%.
(2) preparation method:
By raw material mixing according to the ratio, and through ball milling, powder is obtained；
Powder is subjected to cloth by feeding line on kiln car, then carries out kiln car push-in tunnel oven at three stacking burnings
Reason, obtains foamed ceramic light weight board, wherein process for calcining is as follows: (a) it is warming up to 900 DEG C, and in 900 DEG C of heat preservation 30min,
Wherein, by 0 DEG C be warming up to 400 DEG C heating rate be 20 DEG C/min, by 400 DEG C be warming up to 900 DEG C heating rate be 8 DEG C/
min；(b) 1220 DEG C are warming up to, and keeps the temperature 60min in the highest temperature, wherein the heating rate for being warming up to 1220 DEG C by 900 DEG C is 8
℃/min；(c) slow cooling, the rate of temperature fall for being cooled to 600 DEG C by 1220 DEG C is 9 DEG C/min, is cooled to 50 DEG C by 600 DEG C
Rate of temperature fall is 4 DEG C/min；
Foamed ceramic light weight board is unloaded finally by lower stockline.
The resulting foamed ceramic light weight board of embodiment 1-6 is done into technology detection, as a result as follows:
Finally, it should be noted that above embodiments are only to illustrate the technical solution of the utility model rather than to this realities
With the limitation of novel protected range, although being explained in detail referring to preferred embodiment to the utility model, this field it is common
It will be appreciated by the skilled person that can be with the technical solution of the present invention is modified or equivalently replaced, without departing from this reality
With the spirit and scope of new technique scheme.
Claims (7)
1. a kind of tunnel oven of foamed ceramic light weight board folds burning system characterized by comprising feeding line is used for raw material
Cloth is carried out on kiln car；Tunnel oven, for foamed ceramic light weight board green body to be burnt into；And lower stockline, being used for will
Foamed ceramic light weight board is unloaded；
Wherein, the kiln car includes bracket, the bracket be equipped at least two layers of saggar, every layer of saggar include backing plate, coaming plate and
High temperature resistant paper, the coaming plate ride upon the surrounding of backing plate, and the high temperature resistant paper is equipped on the backing plate and coaming plate；
The feeding line includes: at least two for installing the feeding unit material of saggar and cloth；
The feeding unit material includes:
For clearing up the cleaning unit of backing plate, coaming plate；
For consolidation or set up the backing plate consolidation unit of backing plate；
For being laid with the first laying unit of high temperature resistant paper on backing plate；
Coaming plate for setting up coaming plate on backing plate sets up unit；
For being laid with the second laying unit of high temperature resistant paper on coaming plate；
The cloth material unit of cloth is carried out in saggar.
2. the tunnel oven of foamed ceramic light weight board as described in claim 1 folds burning system, which is characterized in that on the bracket
Equipped at least three layers of saggar, the feeding line includes at least three installation units；
Green body in saggar carries out multi-laminate burning in tunnel oven, to form foamed ceramic light weight board.
3. the tunnel oven of foamed ceramic light weight board as described in claim 1 folds burning system, which is characterized in that the lower stockline
Including at least two for dismantling the blanking unit of saggar and blanking:
The blanking unit includes；
For unloading the first unloading unit of coaming plate；
For unloading the second unloading unit of foamed ceramic light weight board；
For downloading the third unloading unit of backing plate.
4. the tunnel oven of foamed ceramic light weight board as described in claim 1 folds burning system, which is characterized in that first paving
If unit includes shop fixtures tissue machine, it includes manipulator that the coaming plate, which sets up unit, and second laying unit includes paving side paper
Machine；
First laying unit, coaming plate set up unit and the second laying unit is sequentially connected；
The coaming plate is set up unit and is correspondingly arranged with the first unloading unit, the coaming plate that the manipulator unloads the first unloading unit
It is transplanted on coaming plate and sets up unit.
5. the tunnel oven of foamed ceramic light weight board as claimed in claim 4 folds burning system, which is characterized in that first paving
If unit, coaming plate set up unit and the second laying unit is additionally provided with consolidation machine, the consolidation machine includes elevation and subsidence mechanical arm and claps neat
Component, the neat component of bat carry out clapping neat consolidation to backing plate and coaming plate.
6. the tunnel oven of foamed ceramic light weight board as described in claim 1 folds burning system, which is characterized in that the cleaning is single
Member is descaling machine, and the descaling machine includes hairbrush, driving mechanism and vacuum cleaner system, and the driving mechanism drives brush roll
It is dynamic.
7. the tunnel oven of foamed ceramic light weight board as claimed in any one of claims 1 to 6 folds burning system, which is characterized in that institute
Stating backing plate is mullite backing plate, silicon carbide backing plate or cordierite backing plate；
The coaming plate is mullite coaming plate, silicon carbide coaming plate or cordierite coaming plate；
The high temperature resistant paper is aluminum silicate fiber paper.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201821019838.5U CN208720785U (en) | 2018-06-28 | 2018-06-28 | A kind of folded burning system of the tunnel oven of foamed ceramic light weight board |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201821019838.5U CN208720785U (en) | 2018-06-28 | 2018-06-28 | A kind of folded burning system of the tunnel oven of foamed ceramic light weight board |
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