CN208719673U - A kind of hydraulic quick connection transmitter - Google Patents
A kind of hydraulic quick connection transmitter Download PDFInfo
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- CN208719673U CN208719673U CN201820644567.6U CN201820644567U CN208719673U CN 208719673 U CN208719673 U CN 208719673U CN 201820644567 U CN201820644567 U CN 201820644567U CN 208719673 U CN208719673 U CN 208719673U
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Abstract
The utility model relates to a kind of hydraulic quick connection transmitters, including launching tube main body, launching tube main body includes the pipe shaft being connected with pipe to be cleaned, and one end of pipe shaft is connected with one end of pipe to be cleaned, and the other end of pipe shaft is connected with the fast opening blind for entering for cleaner and sealing；The other end of pipe to be cleaned is provided with W.N flange；It further include seal rubber coil assembly, slips clamping device and hydraulic power pack；Seal rubber coil assembly is installed on position among the inner ring of launching tube main body pipe shaft, and is sheathed on the outer ring of connected pipe；Slips clamping device is loaded on the end head of launching tube pipe shaft；Slips clamping device includes slips, is cooperated between slips and pipe shaft for wedge structure；Hydraulic power system includes two groups of hydraulic push rods.It has many advantages, such as reasonable in design, installation operation is convenient, maintenance cost is low, high degree of automation, staff operating efficiency are high, can effectively save economic cost, range of applicability it is wide.
Description
Technical field
The utility model relates to pipeline transportation mounting technique field, more particularly to a kind of hydraulic quick connection transmitter,
With easy to use, flexible operation, it can be directly realized by and quickly be connect with pipe head, save the work of installation bolt and welding
Sequence, sealing effect is good, not only safe but also reliable, can reduce unnecessary economic loss for construction.
Background technique
Pigging ball emitting cylinder has had many manufacturers at home, but the transmitting cartridge form basic one produced
It causes, is connected by flange bolt.Due to needing the very big set-up time using flange bolt connection, cause unnecessary
Time waste and working efficiency are low.For example, being used when Partial Jobs scene is needed inside the transmitter ball sealer to pipeline of seabed
Traditional launching tube needs just to be able to achieve connection on flange welding to pipeline in seabed, will certainly be to latent using such way
Water person brings huge difficult to install, consumes a large amount of time, time- and labor-consuming, while operation effectiveness exists and is difficult to reach pre-
Phase.Therefore, the utility model is based on the research background and proposes a kind of can quickly connect or the connection of Fast Installation
Transmitter, to meet under a variety of ambient conditions, the connection of different pipelines use, to improve operating efficiency and reduce operation at
This.
Utility model content
The purpose of the utility model is to overcome the above deficiencies in the existing technologies, propose a kind of hydraulic quick connection
Transmitter, with reasonable in design, installation operation is convenient, maintenance cost is low, high degree of automation, staff's operation effect
Rate is high, being capable of effectively save economic cost, the advantages that range of applicability is wide.
In order to achieve the above object, the utility model adopts the following technical solution realizes:
A kind of hydraulic quick connection transmitter, which includes launching tube main body, the launching tube
Main body includes the pipe shaft being connected with pipe to be cleaned, and one end of the pipe shaft is connected with one end of pipe to be cleaned, pipe shaft
The other end be connected with the fast opening blind for entering for cleaner and sealing；The other end of the pipe to be cleaned is provided with pair
Welding method is blue；The hydraulic quick connection transmitter further includes seal rubber coil assembly, slips clamping device and hydraulic power pack；Institute
It states seal rubber coil assembly and is installed on position among the inner ring of launching tube main body pipe shaft, and be sheathed on the outer ring of connected pipe；
The slips clamping device is loaded on the end head of launching tube pipe shaft；The slips clamping device includes slips, the slips and pipe
Cooperate between body for wedge structure；The hydraulic power system includes two groups of hydraulic push rods, wherein one group of hydraulic push rod and sealing
Rubber coil assembly, which is connected, reduces the inner ring of seal rubber coil assembly, the work shunk by seal rubber coil assembly inner hole extruding
It is sealed with making to be connected between pipeline and launching tube；Another group of hydraulic push rod is connected with slips clamping device pushes slips, according to
Inclined-plane by wedge structure is had an effect with slips, is made slips to contract, is clamped connected pipe, completes to clamp.
As advanced optimizing for above scheme, the both ends of the pipe to be cleaned are additionally provided with cleaner import and cleaning
Device outlet；The cleaner is spherical pig, and multilayer inverted triangle protrusion is additionally provided on the slips.
As advanced optimizing for above scheme, gas injection valve and exhaust are additionally provided on the pipe shaft of the pipe to be cleaned
Valve；The seal rubber coil assembly includes retaining ring, rubber ring, mandril and holds out against ring；The retaining ring is set to launching tube main body
Innermost end, rubber ring, which is set to, to be held out against between ring and retaining ring；The mandril is connected with ring is held out against；In the launching tube main body
It is additionally provided with first and holds out against flange and second and hold out against flange；Described first holds out against flange is connected with one group of hydraulic push rod, is used for
Mandril movement is pushed as the movement of this group of hydraulic push rod drives first to hold out against flange, and then seal rubber coil assembly is sealed；
Described second holds out against flange is connected with another group of hydraulic push rod, drives second to hold out against for the movement with this group of hydraulic push rod
Flange pushes inclined wedge movement, and then locking pipe.
As advanced optimizing for above scheme, it is additionally provided in the launching tube main body and is connected with seal rubber coil assembly
The pressure testing gasket assembly connect；The hydraulic quick connection transmitter further includes automatic control unit, and the automatic control unit includes
It is central controller and the first pressure sensor being connect with central controller data-signal, second pressure sensor, first-class
Quantity sensor and second flow sensor, the first pressure sensor are set on seal rubber component close for real-time detection
The inner ring pressure signal of rubber coil assembly is sealed, and the real-time inner ring pressure signal that will test is sent to central controller；It is described
Second pressure sensor is set to for detecting the pressure signal of pressure testing gasket assembly in pressure testing gasket assembly, and will test
Pressure testing gasket assembly pressure signal is sent to central controller；The first flow sensor and second flow sensor are set to
In pipe to be cleaned inner wall, gas flow signals and fluid flow rate signal in pipe to be cleaned inner wall are detected respectively, and will test
To gas flow signals and fluid flow rate signal be sent to central controller；The real-time inner ring pressure that central controller will receive
Force signal, the pressure signal of pressure testing gasket assembly, gas flow signals and fluid flow rate signal are stored and are deposited after data conversion
In reservoir, and it is compared with preset respective threshold；Two groups of liquid of hydraulic power system are controlled according to the result of the comparison
Press the flow of gas and liquid in push rod thrust and pipe to be cleaned；Wherein, when the relevant pressure value of real-time detection is lower than pre-
If pressure threshold when, then control two groups of hydraulic push rods and improve thrusts；When the gas and liquid flow magnitude of real-time detection are lower than pre-
If flow threshold when, then the flow of gas and liquid in pipe to be cleaned is turned up, conversely, then reducing.
As advanced optimizing for above scheme, the automatic control unit further includes connecting with central controller data-signal
The display and abnormal alarm device connect；The display is liquid crystal display；The abnormal alarm device be light flash device or
Loudspeaker；When the relevant pressure value of real-time detection is lower than preset pressure threshold, and/or when the gas and liquid flow of real-time detection
When magnitude is lower than preset flow threshold, central controller controls abnormal alarm device issues alarm alert signal.
As advanced optimizing for above scheme, the automatic control unit further includes wirelessly communicating to connect with central controller
Connect or wire communication connection intelligent mobile terminal；The intelligent mobile terminal is smart phone or tablet computer or pen
Remember this computer；The intelligent mobile terminal can obtain inner ring pressure, pressure testing gasket assembly pressure, gas flow and liquid in real time
Flow.
As advanced optimizing for above scheme, Level tune mounting hole and vertical adjusting are provided on the W.N flange
Mounting hole；The Level tune mounting hole and the vertical mounting hole that adjusts are kidney slot；And quantity at least two；The butt welding
Several center of circle fixed mounting holes are additionally provided on flange；The circle fixed mounting hole is uniformly arranged in horizontal conciliation installation
Hole and vertical adjusting mounting hole surrounding.
As advanced optimizing for above scheme, the rubber ring includes metallic framework and coated is set to outside metallic framework
The rubber ring in week；The quantity of the rubber ring is at least three, and the pressure testing gasket assembly is set between adjacent rubber ring.
It is had the following beneficial effects: using the hydraulic quick connection transmitter of one kind and its application method of the utility model
(1) structure designs more reasonable, more convenient operation；It can be respectively to rubber seal group by means of two groups of hydraulic push rods
Part and slips clamping device are adjusted, it is ensured that good sealing performance and clamping force effectively prevent fluids within pipes to let out
Leakage, causes any property loss and environmental disruption；And the safe clamping in guarantee work progress, prevent construction accident.
(2) easier for installation, pass through the quick connection of W.N flange and launching tube main body and pipe to be cleaned, Neng Gou great
Installation exercise efficiency is improved greatly, effectively reduces installation exercise cost.
(3) overall structure has wide applicability, can be respectively used to 4 cun to 28 cun various sizes for different model
Transport pipeline, rubber sealing device could be applicable to the various pipes such as oil gas.
(4) the degree of automation greatly improves, and passes through the pressure sensor, flow sensor and wireless communication components of setting
The performance of sealing and the performance parameter of clamping force, dynamic regulation can be obtained in real time, substantially increase the operation of single unit system
Reliability.
Detailed description of the invention
Fig. 1 is the vertical cross-section schematic diagram of the hydraulic quick connection transmitter of the utility model.
Specific embodiment
It is described in detail below with reference to Fig. 1 hydraulic quick connection transmitter above-mentioned to the utility model.
A kind of hydraulic quick connection transmitter, which includes launching tube main body 1, the launching tube
Main body includes the pipe shaft being connected with pipe to be cleaned 2, and one end of the pipe shaft is connected with one end of pipe to be cleaned, pipe shaft
The other end be connected with the fast opening blind for entering for cleaner and sealing；The other end of the pipe to be cleaned is provided with pair
Welding method orchid 3；The hydraulic quick connection transmitter further includes seal rubber coil assembly 4, slips clamping device 5 and hydraulic power pack
6；The seal rubber coil assembly is installed on position among the inner ring of launching tube main body pipe shaft, and is sheathed on the outer of connected pipe
Circle；The slips clamping device is loaded on the end head of launching tube pipe shaft；The slips clamping device includes slips 7, the slips
Cooperate between pipe shaft for wedge structure 8；The hydraulic power system includes two groups of hydraulic push rods 9, wherein one group of hydraulic push rod
Being connected with seal rubber coil assembly reduces the inner ring of seal rubber coil assembly, receives by seal rubber coil assembly inner hole extruding
The effect of contracting, which makes to be connected between pipeline and launching tube, to be sealed；Another group of hydraulic push rod is connected push card with slips clamping device
Watt, it has an effect by the inclined-plane and slips of wedge structure, makes slips to contract, clamp connected pipe, complete to clamp.
The both ends of the pipe to be cleaned are additionally provided with cleaner import and cleaner outlet；The cleaner is pigging
Ball is additionally provided with multilayer inverted triangle protrusion on the slips.
Gas injection valve 10 and drain tap 11 are additionally provided on the pipe shaft of the pipe to be cleaned；The sealing rubber ring group
Part includes retaining ring 12, rubber ring 13, mandril 14 and holds out against ring 15；The retaining ring is set to the innermost end of launching tube main body, rubber
Circle, which is set to, to be held out against between ring and retaining ring；The mandril is connected with ring is held out against；First is additionally provided in the launching tube main body
It holds out against flange 16 and second and holds out against flange 17；Described first holds out against flange is connected with one group of hydraulic push rod, for the group
The movement of hydraulic push rod drives first to hold out against flange and pushes mandril movement, and then seal rubber coil assembly is sealed；Described second
It holds out against flange to be connected with another group of hydraulic push rod, drives second to hold out against flange for the movement with this group of hydraulic push rod and push
Inclined wedge movement, and then locking pipe.
The pressure testing gasket assembly 18 being connected with seal rubber coil assembly is additionally provided in the launching tube main body；This is hydraulic
Quickly connection transmitter further includes automatic control unit, and the automatic control unit includes central controller and controls with center
First pressure sensor, second pressure sensor, first flow sensor and the second flow sensor of device data-signal connection,
The first pressure sensor is set on seal rubber component to be believed for the inner ring pressure of real-time detection seal rubber coil assembly
Number, and the real-time inner ring pressure signal that will test is sent to central controller；The second pressure sensor is set to pressure testing
For detecting the pressure signal of pressure testing gasket assembly in gasket assembly, and the pressure testing gasket assembly pressure signal that will test is sent
To central controller；The first flow sensor and second flow sensor are set in pipe to be cleaned inner wall, are examined respectively
Survey gas flow signals and fluid flow rate signal in pipe to be cleaned inner wall, and the gas flow signals and liquid flow that will test
Amount signal is sent to central controller；Central controller is by the pressure of the real-time inner ring pressure signal received, pressure testing gasket assembly
Force signal, gas flow signals and fluid flow rate signal stored after data conversion in memory, and by itself and preset phase
Threshold value is answered to be compared；The two groups of hydraulic push rod thrusts and pipe to be cleaned of hydraulic power system are controlled according to the result of the comparison
The flow of interior gas and liquid；Wherein, when the relevant pressure value of real-time detection is lower than preset pressure threshold, then two groups are controlled
Hydraulic push rod improves thrust；When the gas of real-time detection and liquid flow magnitude are lower than preset flow threshold, then it is turned up clear
The flow for managing gas in pipelines and liquid, conversely, then reducing.
The automatic control unit further includes the display connecting with central controller data-signal and abnormal alarm device；Institute
Stating display is liquid crystal display；The abnormal alarm device is light flash device or loudspeaker；When the corresponding pressure of real-time detection
Force value lower than preset pressure threshold, and/or when the gas of real-time detection and liquid flow magnitude are lower than preset flow threshold,
Central controller controls abnormal alarm device issues alarm alert signal.
The automatic control unit further includes the intelligence that connection or wire communication connection are wirelessly communicated with central controller
Mobile terminal；The intelligent mobile terminal is smart phone or tablet computer or laptop；The intelligent mobile is whole
End can obtain inner ring pressure, pressure testing gasket assembly pressure, gas flow and fluid flow in real time.
Level tune mounting hole and vertical adjusting mounting hole are provided on the W.N flange；The Level tune mounting hole
It is kidney slot with the vertical mounting hole that adjusts；And quantity at least two；Several centers of circle are additionally provided on the W.N flange
Fixed mounting hole；The circle fixed mounting hole is uniformly arranged in the horizontal conciliation mounting hole and vertical adjusting mounting hole surrounding.
The rubber ring includes metallic framework and the coated rubber ring for being set to metallic framework periphery；The number of the rubber ring
Amount is at least three, and the pressure testing gasket assembly is set between adjacent rubber ring.
The application method of the hydraulic quick connection transmitter of the utility model includes the following steps:
1) preparation stage: by hydraulic quick connection transmitter suspend in midair to at pipe to be cleaned coaxial position, and will be clear
Reason pipeline is connected with launching tube main body；
2) start hydraulic system, wherein the hydraulic cylinder movement band dynamic sealing push plate campaign of one group of hydraulic push rod, push plate push
Sealing push rod reduces the inner ring of seal rubber coil assembly, makes to be connected by the effect that seal rubber coil assembly inner hole extruding is shunk
It is sealed between adapter tube road and launching tube；Another group of hydraulic push rod hydraulic cylinder movement, which drives, clamps push plate campaign, and push plate, which pushes, to be clamped
Push rod makes the inclined-plane of inclined wedge have an effect with slips, makes slips to contract, clamps connected pipe, completes to clamp.
2) fast opening blind is opened, is put into cleaner from fast opening blind；It, will by the import and outlet at pipe to be cleaned both ends
Inside pours into the discharge of liquid/gas body because of installation；Complete launching tube installation exercise.
It further include inner ring pressure, the pressure testing gasket assembly pressure, gas of real-time detection rubber seal coil assembly in step 2)
Body flow and fluid flow rate signal；Two groups of hydraulic thrusts of regulation are carried out according to the corresponding signal of real-time detection and preset respective threshold
The flow of gas and liquid in the thrust and pipe to be cleaned of bar.
This reality can be understood and applied the above description of the embodiments is intended to facilitate those skilled in the art
With novel.Person skilled in the art obviously easily can make various modifications to these embodiments.Therefore, this is practical
The novel embodiment being not limited to here, those skilled in the art's announcement according to the present utility model, does not depart from the utility model model
The improvement and modification that farmland is made all should be among the protection scope of the utility model.
Claims (8)
1. a kind of hydraulic quick connection transmitter, it is characterised in that: the hydraulic quick connection transmitter includes launching tube main body
(1), the launching tube main body includes the pipe shaft being connected with pipe to be cleaned (2), one end of the pipe shaft and pipe to be cleaned
One end be connected, the other end of pipe shaft is connected with the fast opening blind for entering for cleaner and sealing；It is described to be cleaned pipe
The other end in road is provided with W.N flange (3)；The hydraulic quick connection transmitter further includes seal rubber coil assembly (4), slips
Clamping device (5) and hydraulic power pack (6)；The seal rubber coil assembly is installed among the inner ring of launching tube main body pipe shaft
Position, and it is sheathed on the outer ring of connected pipe；The slips clamping device is loaded on the end head of launching tube pipe shaft；The slips
Clamping device includes slips (7), is cooperated between the slips and pipe shaft for wedge structure (8)；The hydraulic power pack includes
Two groups of hydraulic push rods (9), wherein one group of hydraulic push rod is connected with seal rubber coil assembly makes the inner ring of seal rubber coil assembly
It reduces, makes to seal between connected pipeline and launching tube by the effect that seal rubber coil assembly inner hole extruding is shunk；Another group
Hydraulic push rod is connected with slips clamping device pushes slips, has an effect by the inclined-plane and slips of wedge structure, makes slips
To contract, connected pipe is clamped, completes to clamp.
2. the hydraulic quick connection transmitter of one kind according to claim 1, it is characterised in that: the two of the pipe to be cleaned
End is additionally provided with cleaner import and cleaner outlet；The cleaner is spherical pig, is additionally provided with multilayer on the slips and falls
Triangle protrusion.
3. the hydraulic quick connection transmitter of one kind according to claim 1, it is characterised in that: the pipe of the pipe to be cleaned
It is additionally provided with gas injection valve (10) and drain tap (11) with it；The seal rubber coil assembly includes retaining ring (12), rubber ring
(13), it mandril (14) and holds out against ring (15)；The retaining ring is set to the innermost end of launching tube main body, and rubber ring, which is set to, holds out against ring
Between retaining ring；The mandril is connected with ring is held out against；Be additionally provided in the launching tube main body first hold out against flange (16) and
Second holds out against flange (17)；Described first holds out against flange is connected with one group of hydraulic push rod, for this group of hydraulic push rod
Movement drives first to hold out against flange and pushes mandril movement, and then seal rubber coil assembly is sealed；Described second hold out against flange with
Another group of hydraulic push rod is connected, and drives second to hold out against flange for the movement with this group of hydraulic push rod and pushes inclined wedge movement,
And then locking pipe.
4. the hydraulic quick connection transmitter of one kind according to claim 3, it is characterised in that: in the launching tube main body also
It is provided with the pressure testing gasket assembly (18) being connected with seal rubber coil assembly；The hydraulic quick connection transmitter further includes automatic
Control assembly, the automatic control unit include central controller and the first pressure that connect with central controller data-signal
Sensor, second pressure sensor, first flow sensor and second flow sensor, the first pressure sensor are set to
The inner ring pressure signal of real-time detection seal rubber coil assembly, and the real-time inner ring pressure that will test are used on seal rubber component
Force signal is sent to central controller；The second pressure sensor is set in pressure testing gasket assembly for detecting pressure testing gasket
The pressure signal of component, and the pressure testing gasket assembly pressure signal that will test is sent to central controller；The first flow
Sensor and second flow sensor are set in pipe to be cleaned inner wall, detect gas flow in pipe to be cleaned inner wall respectively
Signal and fluid flow rate signal, and the gas flow signals and fluid flow rate signal that will test are sent to central controller；In
Real-time inner ring pressure signal, the pressure signal of pressure testing gasket assembly, gas flow signals and the liquid that centre controller will receive
Flow signal is stored after data conversion with memory, and it is compared with preset respective threshold；According to what is compared
As a result the flow of gas and liquid in the two groups of hydraulic push rod thrusts and pipe to be cleaned of hydraulic power system is controlled；Wherein,
When the relevant pressure value of real-time detection is lower than preset pressure threshold, then controls two groups of hydraulic push rods and improve thrust；When real-time
When the gas and liquid flow magnitude of detection are lower than preset flow threshold, then the stream of gas and liquid in pipe to be cleaned is turned up
Amount, conversely, then reducing.
5. the hydraulic quick connection transmitter of one kind according to claim 4, it is characterised in that: the automatic control unit is also
Including the display and abnormal alarm device being connect with central controller data-signal；The display is liquid crystal display；It is described
Abnormal alarm device is light flash device or loudspeaker；When real-time detection relevant pressure value lower than preset pressure threshold and/
Or when the gas of real-time detection and liquid flow magnitude are lower than preset flow threshold, central controller controls abnormal alarm device hair
Alarm alert signal out.
6. the hydraulic quick connection transmitter of one kind according to claim 5, it is characterised in that: the automatic control unit is also
Intelligent mobile terminal including wirelessly communicating connection or wire communication connection with central controller；The intelligent mobile terminal is
Smart phone or tablet computer or laptop；The intelligent mobile terminal can obtain inner ring pressure, pressure testing in real time
Gasket assembly pressure, gas flow and fluid flow.
7. the hydraulic quick connection transmitter of one kind according to claim 1, it is characterised in that: be arranged on the W.N flange
There are Level tune mounting hole and vertical adjusting mounting hole；The Level tune mounting hole and the vertical mounting hole that adjusts are kidney-shaped
Hole；And quantity at least two；Several round fixed mounting holes are additionally provided on the W.N flange；The round fixed peace
Dress hole is uniformly arranged in the horizontal conciliation mounting hole and vertical adjusting mounting hole surrounding.
8. the hydraulic quick connection transmitter of one kind according to claim 4, it is characterised in that: the rubber ring includes metal
Skeleton and the coated rubber ring for being set to metallic framework periphery；The quantity of the rubber ring is at least three, the pressure testing gasket group
Part is set between adjacent rubber ring.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820644567.6U CN208719673U (en) | 2018-05-02 | 2018-05-02 | A kind of hydraulic quick connection transmitter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820644567.6U CN208719673U (en) | 2018-05-02 | 2018-05-02 | A kind of hydraulic quick connection transmitter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208719673U true CN208719673U (en) | 2019-04-09 |
Family
ID=65970230
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820644567.6U Active CN208719673U (en) | 2018-05-02 | 2018-05-02 | A kind of hydraulic quick connection transmitter |
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| Country | Link |
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| CN (1) | CN208719673U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108413171A (en) * | 2018-05-02 | 2018-08-17 | 周庆兵 | A kind of hydraulic pressure quickly connects transmitter and its application method |
-
2018
- 2018-05-02 CN CN201820644567.6U patent/CN208719673U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108413171A (en) * | 2018-05-02 | 2018-08-17 | 周庆兵 | A kind of hydraulic pressure quickly connects transmitter and its application method |
| CN108413171B (en) * | 2018-05-02 | 2023-08-11 | 周庆兵 | Hydraulic quick-connection transmitter and application method thereof |
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