CN208715415U - A kind of intelligence moulding bed - Google Patents
A kind of intelligence moulding bed Download PDFInfo
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- CN208715415U CN208715415U CN201821552004.0U CN201821552004U CN208715415U CN 208715415 U CN208715415 U CN 208715415U CN 201821552004 U CN201821552004 U CN 201821552004U CN 208715415 U CN208715415 U CN 208715415U
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- steel plate
- moulding bed
- motor
- push rod
- arc panel
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Abstract
The utility model provides a kind of intelligent moulding bed.The utility model includes: mechanical push rod device and porous type plate transverse arresting apparatus, mechanical push rod device includes several groups tire column and its attached working cell, working cell includes single-chip microcontroller, distance rod and motor, single-chip microcontroller is connected with the pressure sensor at the top of first motor and working cell respectively, it works independently between each mechanical push rod device, porous type plate transverse arresting apparatus includes two layers of open pore steel plate arranged up and down and the pushing meanss that are made of the second motor, transmission gear and force snesor.The utility model can automatically generate the moulding bed curved surface for meeting segment shape according to different body section shapes, by rising push rod to support segmentation when work, push rod automatically contracts to the occupied area below ground level to reduce moulding bed when idle, improve the place service efficiency of shipyard, shorten ship building period, saves human and material resources, financial resources.
Description
Technical field
The utility model relates to field of shipbuilding more particularly to a kind of intelligent moulding beds.
Background technique
China's shipbuilding capacity greatly improves at present, whole year in 2017, China's accomplished shipbuilding, new ship order volume and hand-held orders
Single amount is respectively 41.9%, 45.5% and 44.6% in world market portion, and three big shipbuilding indexs are in international market share
Occupy the first in the world.But the production and manipulation of shipbuilding equipment used in the shipyards such as comprehensive major state-owned, private and foreign capitals are still
A large amount of manpower and material resources need to be consumed.
Each shipyard in China generally uses telescopic moulding bed at present, and when use needs engineer and erection welding, for not
Same segmentation needs to manufacture different moulding beds, it is also desirable to which whether the artificial offset for checking moulding bed meets segmentation offset, causes people
The significant wastage of power and material resources, extends shipbuilding period, brings unnecessary indirect economic loss to shipyard.
Utility model content
According to technical problem set forth above, and a kind of automatically generated according to different hulls is provided and meets segment shape song
The intelligent moulding bed in face.The technological means that the utility model uses is as follows:
A kind of intelligence moulding bed, comprising: mechanical push rod device and porous type plate transverse arresting apparatus,
The mechanical push rod device includes that at least 2 rows 2 arrange evenly arranged tire column and the attached working cell of each tire column,
Work independently between each mechanical push rod device, the tire column includes distance rod, the working cell include first singlechip and
The first motor being connected with the distance rod bottom end, the distance rod top are additionally provided with ball ball and are welded in the ball rolling
Attached plate on pearl, the attached plate are equipped with pressure sensor, and the first singlechip is passed with the first motor and pressure respectively
Sensor is connected；
The porous type plate transverse arresting apparatus includes two layers of open pore steel plate arranged up and down and its pushing meanss, steel plate
The position of position of opening and each tire column match, arc panel I is welded in the downside of each aperture of upper layer steel plate, and lower layer's steel plate is respectively opened
Arc panel II is welded in the upside in hole, and the arc panel I is opposite with II open side of arc panel to be welded and can be combined into complete
Annulus, the internal diameter of the annulus are adapted to the outer diameter of the tire column, to keep the fastening of the tire column, the promotion dress
Set including lifting device and be placed on lower layer's steel plate the second motor, the transmission gear on second motor transmission shaft,
Force snesor and second singlechip, the second singlechip are connected with second motor and force snesor respectively, upper layer steel plate
It opens up with the transmission gear with lower layer steel plate with asymptotic linear half gear or teeth, the lifting device and the machinery
Formula push rod device structure is identical but does not have ball ball and attached plate, pressure sensor at the top of its distance rod, lifting device
Second distance rod is fixed on lower layer's steel plate.
Further, the line space of adjacent tire column is identical, and column pitch is identical, and line space is identical or different with column pitch, can
To be adjusted according to the actual situation.
Further, the distance rod includes trapezoidal screw and matched thrust tube, and the trapezoidal screw bottom connects
Trapezoidal screw gear is connect, the trapezoidal screw gear is engaged with the transmission gear of motor.
Further, trapezoidal screw shell is equipped with outside the distance rod.
Further, the pressure sensor is set on transmission gear or transmission shaft.
Further, the aperture of the open pore steel plate is obround opening, the long axis of the aperture on the upper layer steel plate
Endpoint welds the arc panel I, and the other end of the long axis of the aperture on lower layer's steel plate is spot welded the arc panel II.
Further, the curvature of the arc panel I and arc panel II is consistent with tire column cross section curvature.
The utility model has the advantages that
1, by mechanical push rod device, it can be automatically generated according to different body section shapes and meet segment shape
Moulding bed curved surface is used as practical contact surface by the ball ball on distance rod and the attached plate being welded thereon, so that the device can
To be bonded according to the shape automatic aligning of segmentation curved surface；
2, mechanical push rod system is made of several groups tire column and its working cell, is worked independently, is not interfere with each other to each other,
Evade moulding bed system caused by the algorithmic error being likely to occur control system or other chance failures and is integrally unable to work
Work or brought influence of overall importance of making mistakes；
3, due to the randomness of body section weight, it is segmented the cross force inconvenience measurement or calculating applied to tire column, and is enjoyed
There is technology to compare, in order to guarantee the safety when work of this intelligence moulding bed system, replaces tubing or plate more may be used using steel plate
It leans on；
4, intelligent moulding bed system is laid below ground, and when work is risen push rod to support segmentation by machine driving,
Push rod automatically contracts to can be considered plate platform to the occupied area for reducing moulding bed below ground level when idle, is used for hull
Plate and plate or welding, not only realize multi-functional feature, also improve the place service efficiency of shipyard, shorten ship and build
It makes the period, saves human and material resources, financial resources.
The utility model can be widely popularized in field of shipbuilding based on the above reasons.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Or attached drawing needed to be used in the description of the prior art is done simply to introduce, it should be apparent that, the accompanying drawings in the following description is
Some embodiments of the utility model, for those of ordinary skill in the art, in the premise of not making the creative labor property
Under, it is also possible to obtain other drawings based on these drawings.
Fig. 1 is the mechanical push rod device structural schematic diagram of the utility model.
Fig. 2 is the utility model porous type plate transverse arresting apparatus explosive view.
Fig. 3 is that the utility model is combined with the porous type plate transverse arresting apparatus schematic diagram of the second catch bar.
Fig. 4 is the utility model mechanical push rods device space structure schematic diagram.
Fig. 5 is the utility model porous type plate transverse arresting apparatus solid mechanical push rod device schematic diagram.
Fig. 6 is to fit closely body section outer surface schematic diagram at the top of the utility model mechanical push rods device.
Fig. 7 is the schematic diagram that the utility model can be visually seen lower layer's steel plate and its upper element.
When Fig. 8 is that the utility model moulding bed does not work, the schematic diagram concordant with ground level.
Fig. 9 is sectional view when the utility model moulding bed does not work, wherein lateral fixing device is embedded in ground.
Figure 10 is to hang in body section above intelligent moulding bed in the utility model moulding bed operation schematic diagram.
Figure 11 is in the utility model moulding bed operation schematic diagram, and mechanical push rods device rises.
Figure 12 is in the utility model moulding bed operation schematic diagram, and all attached plates are bonded hull completely.
Figure 13 is in the utility model moulding bed operation schematic diagram, and porous type plate transverse arresting apparatus rises.
Figure 14 is the second catch bar schematic diagram of the utility model porous type plate transverse arresting apparatus.
In figure: 1, first singlechip；2, first motor；3, trapezoidal screw；4, thrust tube；5, trapezoidal screw shell；6, circle
Ball ball；7, attached plate；8, pressure sensor；9, ball bearing；10, single-chip microcomputer signal line；11, first motor transmission gear；12,
Trapezoidal screw gear；13, upper layer steel plate；14, lower layer's steel plate；15, arc panel I；16, arc panel II；17, second singlechip；
18, the second motor；19, transmission shaft；20, transmission gear；21, force snesor；22, the second catch bar.
Specific embodiment
It is practical new below in conjunction with this to keep the objectives, technical solutions, and advantages of the embodiments of the present invention clearer
Attached drawing in type embodiment, the technical scheme in the utility model embodiment is clearly and completely described, it is clear that is retouched
The embodiment stated is the utility model a part of the embodiment, instead of all the embodiments.Based on the implementation in the utility model
Example, every other embodiment obtained by those of ordinary skill in the art without making creative efforts belong to
The range of the utility model protection.
A kind of intelligence moulding bed, comprising: mechanical push rod device as shown in Figure 1 and porous type plate as shown in Figure 2 are horizontal
To stabilising arrangement,
The mechanical push rod device includes that at least 2 rows 2 arrange evenly arranged tire column and the attached working cell of each tire column,
It works independently between each mechanical push rod device, the tire column includes distance rod, and the working cell includes 1 He of first singlechip
The first motor 2 being connected with the distance rod bottom end, as shown in figure 4, as shown in fig. 6, being additionally provided with ball at the top of the distance rod
Ball 6 and the attached plate 7 being welded on the ball ball 6, the attached plate 7 are equipped with pressure sensor 8, first monolithic
Machine 1 is connected by single-chip microcomputer signal line 10 with the first motor 2 and pressure sensor 8 respectively；
As shown in figure 5, the porous type plate transverse arresting apparatus includes two layers of open pore steel plate arranged up and down and its pushes away
Dynamic device, the position of opening of steel plate and the position of each tire column match, and arc panel I is welded in the downside of each aperture of upper layer steel plate 13
15, arc panel II 16 is welded in the upside of each aperture of lower layer's steel plate 14, and the arc panel I 15 is opposite with II 16 open side of arc panel
It welds and complete annulus can be combined into, the internal diameter of the annulus is adapted to the outer diameter of the tire column, to keep
The fastening of tire column is stated, as shown in fig. 7, the pushing meanss include lifting device and the second motor for being placed on lower layer's steel plate 14
18, transmission gear 20, force snesor 21 and the second singlechip 17 on 18 transmission shaft 19 of the second motor, described
Two single-chip microcontrollers 17 are connected with second motor 18 and force snesor 21 respectively, upper layer steel plate 13 and lower layer's steel plate 14 open up with
The transmission gear 20 is with asymptotic linear half gear or teeth, such as Fig. 3, shown in Figure 14, the lifting device and the machinery
Formula push rod device structure is identical but does not have ball ball 6 and attached plate 7, pressure sensor 8 at the top of its distance rod, lifting device
The second distance rod 22 be fixed on lower layer's steel plate 14.
The line space of adjacent tire column is identical, and column pitch is identical, and line space is identical or different with column pitch, can be according to reality
Situation is adjusted.
The distance rod includes trapezoidal screw 3 and matched thrust tube 4, and 3 bottom of the trapezoidal screw connection is trapezoidal
Screw gear 12, the trapezoidal screw gear 12 are engaged with the transmission gear 11 of first motor.
Trapezoidal screw shell 5 is equipped with outside the distance rod, being additionally provided with prevents trapezoidal screw 3 and trapezoidal screw shell 5 from grinding
The ball bearing 9 of damage.
The force snesor 21 is set on transmission gear 20 or transmission shaft 19.
The aperture of the open pore steel plate is obround opening, the endpoint welding of the long axis of the aperture on the upper layer steel plate 13
The other end of the arc panel I 15, the long axis of the aperture on lower layer's steel plate 14 is spot welded the arc panel II 16.
The curvature of the arc panel I 15 and arc panel II 16 is consistent with tire column cross section curvature.
A kind of method of intelligence moulding bed support hull, comprising the following steps:
S0, predeterminated position on construction ground excavate the groove being adapted to open pore steel plate area, and intelligent moulding bed is embedded to institute
It states in groove, related electric device is powered.
As shown in Figure 10, S1, body section is hung in by hanging device the top of intelligent moulding bed；
As shown in figure 11, S2, mechanical push rod device are raised above automatically after being powered, when the attached plate and hull on distance rod
When contact, pressure sensor detects pressure value, when the pressure value that pressure sensor detects is beyond pre-set
When critical numerical value, pressure sensor transmits a signal to first singlechip, and first singlechip can be to the numerical value after receiving signal
Whether checked beyond the working cell preset critical, automatic control motor is stopped after the completion of review, as shown in figure 12,
Mechanical push rods stop rising, and by the had self-locking function of trapezoidal screw itself, after motor parking, distance rod can still keep existing
Stateful and height is constant, subjects the weight of body section；
As shown in figure 13, S3, after all attached plates of hull bottom are bonded hull, porous type plate lateral stability dress
The lifting device starting set, after rising to designated position, the upper lower steel plate of the second electric motor starting, lateral fixing device occurs laterally
Displacement, force snesor detect that pressure value, second singlechip receive pressure signal and control the second motor stalls, arc
Plate I, arc panel II and mechanical push rods unit fit closely, to clamp each mechanical push rods unit；
S4, hanging device is withdrawn, worker carries out welding equipment operation.
After the completion of S5, worker's welding equipment operation, enables hanging device and be transferred from the body section of completion, porous type plate is lateral
Stabilising arrangement unlock, revert to the position concordant with ground groove, the first singlechip of mechanical push rod device senses pressure
The signal that the pressure value of sensor feedback is zero automatically retracts, until the top of distance rod is concordant with ground groove.
As shown in Figure 8, Figure 9, full retraction to below ground is made full use of into shipyard space under off working state.Because of it
The upper layer upper surface of steel plate of sShape features, stabilising arrangement can be considered plate platform, also can be used for ship hull plate and plate or Welder
Make, not only realizes multi-functional feature, also save and separately build the human and material resources that plate platform is wasted, improve field
Ground service efficiency.On the other hand, due to the randomness of body section weight, it is segmented the cross force applied to tire column (working cell)
Inconvenience measurement calculates, and in order to guarantee the safety when work of this intelligence moulding bed system, replaces tubing or plate more using steel plate
Add reliable.
Finally, it should be noted that the above various embodiments is only to illustrate the technical solution of the utility model, rather than it is limited
System；Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should
Understand: it is still possible to modify the technical solutions described in the foregoing embodiments, or to some or all of
Technical characteristic is equivalently replaced；And these are modified or replaceed, it does not separate the essence of the corresponding technical solution, and this is practical new
The range of each embodiment technical solution of type.
Claims (7)
1. a kind of intelligence moulding bed characterized by comprising mechanical push rod device and porous type plate transverse arresting apparatus,
The mechanical push rod device includes that at least 2 rows 2 arrange evenly arranged tire column and the attached working cell of each tire column, each machine
Work independently between tool formula push rod device, the tire column includes distance rod, the working cell include first singlechip and with institute
The connected first motor in distance rod bottom end is stated, ball ball is additionally provided at the top of the distance rod and is welded on the ball ball
Attached plate, the attached plate be equipped with pressure sensor, the first singlechip respectively with the first motor and pressure sensor
It is connected；
The porous type plate transverse arresting apparatus includes two layers of open pore steel plate arranged up and down and its pushing meanss, and steel plate is opened
Hole site and the position of each tire column match, and arc panel I is welded in the downside of each aperture of upper layer steel plate, each aperture of lower layer's steel plate
Arc panel II is welded in upside, and the arc panel I is opposite with II open side of arc panel to weld and can be combined into complete annulus,
The internal diameter of the annulus is adapted to the outer diameter of the tire column, to keep the fastening of the tire column, the pushing meanss packet
The second motor, the transmission gear on second motor transmission shaft, power biography for including lifting device and being placed on lower layer's steel plate
Sensor and second singlechip, the second singlechip are connected with second motor and force snesor respectively, and upper layer steel plate is under
Layer steel plate is opened up with the transmission gear with asymptotic linear half gear or teeth, and the lifting device is mechanically pushed away with described
Lever apparatus structure is identical but does not have ball ball and attached plate, pressure sensor at the top of its distance rod, and the second of lifting device
Distance rod is fixed on lower layer's steel plate.
2. intelligence moulding bed according to claim 1, which is characterized in that the line space of adjacent tire column is identical, and column pitch is identical,
Line space is identical or different with column pitch.
3. intelligence moulding bed according to claim 1, which is characterized in that the distance rod includes trapezoidal screw and matched
Thrust tube, the trapezoidal screw bottom connects trapezoidal screw gear, the driving cog of the trapezoidal screw gear and first motor
Wheel occlusion.
4. intelligence moulding bed according to claim 1 or 3, which is characterized in that be equipped with trapezoidal screw shell outside the distance rod
Body.
5. intelligence moulding bed according to claim 1, which is characterized in that the pressure sensor is set to transmission gear or biography
On moving axis.
6. intelligence moulding bed according to claim 1, which is characterized in that the aperture of the open pore steel plate is obround opening,
The endpoint of the long axis of aperture on the upper layer steel plate welds the arc panel I, the long axis of the aperture on lower layer's steel plate
The other end is spot welded the arc panel II.
7. intelligent moulding bed according to claim 1 or 6, which is characterized in that the curvature of the arc panel I and arc panel II with
Tire column cross section curvature is consistent.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821552004.0U CN208715415U (en) | 2018-09-21 | 2018-09-21 | A kind of intelligence moulding bed |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201821552004.0U CN208715415U (en) | 2018-09-21 | 2018-09-21 | A kind of intelligence moulding bed |
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| CN208715415U true CN208715415U (en) | 2019-04-09 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111483571A (en) * | 2020-04-16 | 2020-08-04 | 上海外高桥造船有限公司 | Bracket |
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- 2018-09-21 CN CN201821552004.0U patent/CN208715415U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111483571A (en) * | 2020-04-16 | 2020-08-04 | 上海外高桥造船有限公司 | Bracket |
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