CN208713092U - Portable box-girder end face numerical control groove cut-off apparatus - Google Patents

Portable box-girder end face numerical control groove cut-off apparatus Download PDF

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Publication number
CN208713092U
CN208713092U CN201821121461.4U CN201821121461U CN208713092U CN 208713092 U CN208713092 U CN 208713092U CN 201821121461 U CN201821121461 U CN 201821121461U CN 208713092 U CN208713092 U CN 208713092U
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China
Prior art keywords
cutting
guide rail
upright guide
face
numerical control
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CN201821121461.4U
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Chinese (zh)
Inventor
江健炜
李泽军
闫军
刘斌
盛树强
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Sinohydro Bureau 7 Co Ltd
Sinohydro Jiajiang Hydraulic Machinery Co Ltd
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Sinohydro Bureau 7 Co Ltd
Sinohydro Jiajiang Hydraulic Machinery Co Ltd
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Abstract

The utility model discloses portable box-girder end face numerical control groove cut-off apparatus, belong to cutting technique field, including lifting platform, intelligent controlling device and upright guide rail, upright guide rail bottom both ends are provided with the block for being hung on workpiece, the electromagnetism suction base for being adsorbed on the lifting platform is provided in bottom, it is provided at the top of upright guide rail with pulley drive device and brake gear, for driving the fixed pulley of hawser, sliding is provided with the sliding seat with cross track on upright guide rail, the sliding seat leads to hawser and is connected with counterweight across the fixed pulley, sliding is provided with cross bar in cross track, cross bar end be provided with alignment sensor and it is electrical supply system turn to cutting head, the electromagnetism suction base, power mechanism alignment sensor, electrical feeding system and cutting head can be turned to and intelligent control Device control is connected.

Description

Portable box-girder end face numerical control groove cut-off apparatus
Technical field
The utility model belongs to cutting technique field, and in particular to portable box-girder end face numerical control beveling and cutting dress It sets.
Background technique
Flood control controlling water-control project, has with comprehensive benefits such as flood control, shipping, power generation, moisturizing salty effect of pressure, irrigations. The low radial door of Large Hydro-Junction engineering sluicing monolith is three support arm down-the-hole arc doors of big, weight weight the longitudinal merogenesis of volume, is Ensure that every set arc door six roots of sensation support arm is accurately bonded with gate flap, needs accurately to cut every support arm in big spell.
Hydraulic and hydroelectric engineering is mainly made of gate flap and support arm with gates of segmental shape, and the front end-plate of support arm and the end plate of gate flap are logical It crosses and is bolted integrally, support arm needs to carry out in spelling big with gate flap to match to be welded into one with front end-plate.Arm length direction is fixed Ruler cutting and end face quality are arc door manufacture critical control point.Arc support arm of door be usually point or so two panels, according to the arc door seal water surface Product, log type gate leaf rigidity need, and monolithic support arm is designed using two supporting legs or three leg structures, it may be assumed that the design of arc door usually has four Leg or six leg structures, supporting leg is mostly all using the box girder structure of upper+two web of lower wing plate composition.It is preceding first that support arm participates in big spelling Independent welding molding, and in supporting leg front end (i.e. with front end-plate binding end) reserved mowing surplus, according to actual needs in big spell Carry out live scale and mowing.And on the connection end plate that front end-plate is fixed on the gate flap girder of processing in place in advance before big spell, Supporting leg front end is bonded situation with front end-plate when big spelling, and cuts scale and cutting in advance with weldering front arm end face with weldering quality Precision is directly related.Arc support arm of door general appearance size all overlength super larges, accurate sizing and to standardize cutting difficulty big are basic at present It is all that scale mowing in end face is carried out using the methods of hand cut and polishing, verticality, the flatness of cut surface are difficult disposably In place, amendment of doing over again several times, of poor quality, low efficiency are generally required, especially vertical plate face is cut extremely difficult.
In the prior art, there are some numerical control device technical solutions for cutting, such as Publication No. CN102806402A, The Chinese invention patent document of entitled " a kind of the portable numerical control cutting machine ", discloses a kind of the portable numerical control cutting machine, packet Include Y-axis guide rail and the operation controller that is slidably connected with Y-axis guide rail and pass through operation controller and with operation controller sliding The X-axis guide rail of connection, the external gas circuit that X-axis guide rail end is provided with cutter device and is connected with cutter device, X-axis guide rail and Cutter device passes through operation controller control.
But technical solution itself is not suitable for the utilization of large-scale cleavable site in this, and its cutting process can only be in water Its function is realized in plane, and precision can not be ensured under vertical state.
Summary of the invention
The purpose of this utility model is to provide one kind to be able to achieve supporting leg front end face accurate sizing, neat cutting, solves big The portable box-girder end face numerical control groove cut-off apparatus of type super long type box-girder length scaling cutting problem.
The purpose of the present invention is what is be achieved through the following technical solutions:
Portable box-girder end face numerical control groove cut-off apparatus, it is characterised in that: including lifting platform, intelligent controlling device and Upright guide rail, upright guide rail bottom both ends are provided with the block for being hung on workpiece, are provided in bottom for inhaling The electromagnetism suction base being attached on the lifting platform, upright guide rail top are provided with pulley drive device and brake gear, are used for The fixed pulley for driving hawser, sliding is provided with the sliding seat with cross track on upright guide rail, the sliding seat lead to hawser across It crosses the fixed pulley and is connected with counterweight, sliding is provided with cross bar in cross track, and cross bar end is provided with alignment sensor With the electrical cutting head that turns to for supplying system, the electromagnetism suction base, electrical supplies system and can at power mechanism alignment sensor Cutting head is turned to be connected with intelligent controlling device control.
The sliding seat includes lateral driver device and is set in cross track for driving the drive of cross bar transverse shifting Driving wheel, the lateral driver device are also connected with intelligent controlling device control.
The cutting head that turns to includes cutting torch, fixing card and angle adjusting mechanism, and the cutting torch is arranged by fixing card On angle adjusting mechanism, the angle adjusting mechanism is connected to cross bar end.
The electrical feeding system is connected with can turn between cutting head by electrically-controlled valve, and the electrically-controlled valve is by intelligent control Device control.
The intelligent controlling device includes cabinet and is arranged in the intracorporal control circuit of case, and the control circuit includes Chip, Communication Control mould group, pulley drive, brake actuators, sliding seat driver and power supply are controlled, is also set on the cabinet It is equipped with the operation panel for manipulating control circuit.
The lifting platform includes stage body and the transposition arm crane that is arranged in below stage body, is provided with and is used on the stage body The adsorption tank of the electromagnetism suction base is adsorbed, the supporting leg bottom of the transposition arm crane is provided with Anti-slip cover.
The technical program has the beneficial effect that:
A kind of portable box-girder end face numerical control groove cut-off apparatus disclosed by the utility model, including it is electromagnetism suction base, perpendicular Straight guide, sliding seat, cross bar, the fixed pulley for being connected with counterweight, intelligent controlling device, alignment sensor, can turn to cutting head and Electrical feeding system etc., wherein electromagnetism suction base with, upright guide rail, sliding seat, cross bar be that the secured adjusted component of the device is connect The fixed pulley of counterweight is equalizing feature, is mainly used for vertical plate face cutting;Alignment sensor is signal input part, for obtaining It takes cutting path and passes to intelligent controlling device;Intelligent controlling device is maincenter control unit, and the igniting of control cutting head is cut It cuts, flame-out movement, and controls cutting head and moved along setting path;It is execution unit that cutting head, which can be turned to,;It is electrical to supply system master If electric power needed for device and cutting gas transportation system.
Compared with prior art, the utility model, easy to operate, the device is using integral structure, intelligent key behaviour Make, plug-in ventilation is only needed to can be used;Cutting is intelligent: the device can preset path as desired by numerical control programming, Under intelligent control state, arbitrary shape cutting is completed;Cutting is accurate: the device relative to traditional hand cutting process, this The control of device flame, speed control and cutting stationarity greatly improve, and cut surface is without finishing of polishing.It is each for large-scale part Face cutting, especially box-girder vertical plane, inclined surface cutting, the angle of cutting torch, speed control are unstable when can overcome hand cut, band Carry out cut surface dimensional accuracy, the problems such as surface roughness is poor, avoid repetition mowing and polish repeatedly, guarantee is once cut to Position;Using wide: the device is fixed using electromagnetism suction base, can it is in office where bit plane fixed and steady cutting safely, structure letter It is single, powerful, convenient and practical.
Detailed description of the invention
The utility model aforementioned and being detailed description below becomes more apparent upon when reading in conjunction with the following drawings, in attached drawing:
Fig. 1 is a kind of side structure schematic diagram of preferred embodiment of the utility model;
Fig. 2 is a kind of positive structure schematic of preferred embodiment of the utility model;
Fig. 3 is the structural schematic diagram that the utility model uses lifting platform;
In figure:
1, intelligent controlling device;2, upright guide rail;3, block;4, electromagnetism suction base;5, fixed pulley;6, hawser;7, sliding seat; 8, counterweight, 9, cross bar;10, alignment sensor;11, cutting torch;12, angle adjusting mechanism;13, workpiece;14, stage body;15, transposition arm Crane.
Specific embodiment
It is further illustrated below by several specific embodiments and realizes the utility model aim technical solution, needed Bright, the technical solution of the requires of the utility model protection includes but is not limited to following embodiment.
Embodiment 1
As a kind of most basic embodiment of the utility model, present embodiment discloses the numerical controls of portable box-girder end face Groove cut-off apparatus, such as Fig. 1,2 and 3, including lifting platform, intelligent controlling device 1 and upright guide rail 2,2 bottom of upright guide rail Both ends are provided with the block 3 for being hung on workpiece 13, and the electromagnetism for being adsorbed on the lifting platform is provided in bottom Suction base 4 is provided at the top of upright guide rail 2 with pulley drive device and brake gear, the fixed pulley 5 for driving hawser 6, erects Sliding is provided with the sliding seat 7 with cross track on straight guide 2, and the sliding seat 7 leads to hawser 6 and connects across the fixed pulley 5 It is connected to counterweight 8, sliding is provided with cross bar 9 in cross track, and 9 end of cross bar is provided with alignment sensor 10 and electrical feeding System turns to cutting head, and the electromagnetism suction base 4, power mechanism alignment sensor 10, electrical feeding system and can turning to are cut Head is cut to be connected with the control of intelligent controlling device 1.Electromagnetism suction base 4 with, upright guide rail 2, sliding seat 7, cross bar 9 be consolidating for the device Determine regulating member to be connected with the fixed pulley 5 of counterweight 8 to be equalizing feature, is mainly used for vertical plate face cutting;Alignment sensor 10 is Signal input part, for obtaining cutting path and passing to intelligent controlling device 1;Intelligent controlling device 1 is maincenter control unit Part, the igniting of control cutting head, cutting, flame-out movement, and control cutting head and moved along setting path;It is to execute that cutting head, which can be turned to, Component;Electrical feeding system is mainly electric power needed for device and cutting gas transportation system.
Embodiment 2
As the embodiment of the utility model one kind preferably, present embodiment discloses the numerical controls of portable box-girder end face Groove cut-off apparatus, such as Fig. 1,2 and 3, including lifting platform, intelligent controlling device 1 and upright guide rail 2, lifting platform includes stage body 14 With the transposition arm crane 15 being arranged in below stage body 14, it is provided with for adsorbing the electromagnetism suction base 4 on the stage body 14 Adsorption tank, the supporting leg bottom of the transposition arm crane 15 are provided with Anti-slip cover, and 2 bottom both ends of the upright guide rail setting is useful It is provided with the electromagnetism suction base 4 for being adsorbed on the lifting platform in the block 3 being hung on workpiece 13, bottom, leads vertically It is provided at the top of rail 2 with pulley drive device and brake gear, the fixed pulley 5 for driving hawser 6, it is sliding on upright guide rail 2 Dynamic to be provided with the sliding seat 7 with cross track, sliding seat 7 includes lateral driver device and is set in cross track for driving The driving wheel of dynamic 9 transverse shifting of cross bar, the lateral driver device are also connected with the control of intelligent controlling device 1, the sliding seat 7 Logical hawser 6 is connected with counterweight 8 across the fixed pulley 5, and sliding is provided with cross bar 9 in cross track, and 9 end of cross bar is provided with band Have alignment sensor 10 and it is electrical supply system turn to cutting head, can turn to cutting head includes cutting torch 11, fixing card and angle Regulating mechanism 12 is spent, the cutting torch 11 is arranged on angle adjusting mechanism 12 by fixing card, and the angle adjusting mechanism 12 connects Connect in 9 end of cross bar, the electromagnetism suction base 4, power mechanism alignment sensor 10, electrical feeding system and can turn to cutting head it Between by electrically-controlled valve be connected, the electrically-controlled valve by intelligent controlling device 1 control.
Electromagnetism suction base 4 with, upright guide rail 2, sliding seat 7, cross bar 9 be that the secured adjusted component of the device is connected with counterweight 8 Fixed pulley 5 be equalizing feature, be mainly used for the cutting of vertical plate face;Alignment sensor 10 is signal input part, for obtaining Cutting path simultaneously passes to intelligent controlling device 1;Intelligent controlling device 1 is maincenter control unit, and the igniting of control cutting head is cut It cuts, flame-out movement, and controls cutting head and moved along setting path;It is execution unit that cutting head, which can be turned to,;It is electrical to supply system master If electric power needed for device and cutting gas transportation system;Intelligent controlling device 1 includes cabinet and is arranged in the intracorporal control of case Circuit processed, the control circuit include control chip, Communication Control mould group, pulley drive, brake actuators, sliding seat 7 Driver and power supply are additionally provided with the operation panel for manipulating control circuit on the cabinet
The device only needs plug-in ventilation to can be used using integral structure, an intelligent key operation;Cutting is intelligent: The device can preset path as desired by numerical control programming, under intelligent control state, complete arbitrary shape cutting; Cutting is accurate: for the device relative to traditional hand cutting process, the control of this device flame, speed control and cutting stationarity are big Big to improve, cut surface is without finishing of polishing.For each face cutting of large-scale part, especially box-girder vertical plane, inclined surface is cut, The angle of cutting torch, speed control are unstable when can overcome hand cut, and cut surface dimensional accuracy, surface roughness difference etc. is brought to ask Topic, avoids repetition mowing and polishes repeatedly, guarantees primary cutting in place;Using wide: the device is solid using electromagnetism suction base 4 It is fixed, can it is in office where bit plane fixed and steady cutting, structure are simple, powerful, convenient and practical safely.
It is before participating in big spell after completing the processing of support arm end plate, support arm individual chip package is good, it lays flat, more fulcrums pad, control Supporting leg downwarp deformation quantity processed;By measuring size, cutting line is marked on four panels of supporting leg front end, and translate along cutting line It retreats certain distance and marks inspection reference line, and stamp sample dotting punch at reference line head and the tail both ends;Alignment device completes cutting.
The cutting of supporting leg end and the basic operation of groove mowing (to four plate faces, 3 girder planes):
This cutter device is placed in supporting leg cutting end (when vertical cutting, also needing to increase counterweight), adjusts guide rail and base Directrix is substantially parallel, and electromagnet is powered, which is fixed.
It is adjusted to neutral gear, checks each component flexible operation.
Movable cutting machine head acquires cutting start-stop point coordinate using position sensor, automatically generates cutting path.
It completes end face Length-fixing cutting or cutting head angle completes beveling and cutting.

Claims (6)

1. portable box-girder end face numerical control groove cut-off apparatus, it is characterised in that: including lifting platform, intelligent controlling device (1) With upright guide rail (2), upright guide rail (2) the bottom both ends are provided with the block (3) for being hung on workpiece (13), bottom In be provided with electromagnetism suction base (4) for being adsorbed on the lifting platform, be provided at the top of upright guide rail (2) with pulley drive Device and brake gear, the fixed pulley (5) for driving hawser (6) are slided on upright guide rail (2) and are provided with cross track Sliding seat (7), the sliding seat (7) is led to hawser (6) and is connected with counterweight (8) across the fixed pulley (5), sliding in cross track Dynamic to be provided with cross bar (9), cross bar (9) end, which is provided with, turns to cutting with alignment sensor (10) and electrical feeding system Head, the electromagnetism suction base (4), power mechanism alignment sensor (10), electrical feeding system and can turn to cutting head with intelligence Regulation device (1) control is connected.
2. portable box-girder end face as described in claim 1 numerical control groove cut-off apparatus, it is characterised in that: the sliding seat (7) include lateral driver device and be set in cross track for driving the driving wheel of cross bar (9) transverse shifting, the transverse direction Driving device is also connected with intelligent controlling device (1) control.
3. portable box-girder end face as described in claim 1 numerical control groove cut-off apparatus, it is characterised in that: described to turn to Cutting head includes cutting torch (11), fixing card and angle adjusting mechanism (12), and the cutting torch (11) is arranged by fixing card in angle On regulating mechanism (12), the angle adjusting mechanism (12) is connected to cross bar (9) end.
4. portable box-girder end face as described in claim 1 numerical control groove cut-off apparatus, it is characterised in that: the electrical confession Defeated system is connected with can turn between cutting head by electrically-controlled valve, and the electrically-controlled valve is controlled by intelligent controlling device (1).
5. portable box-girder end face as described in claim 1 numerical control groove cut-off apparatus, it is characterised in that: the intelligence Regulation device (1) includes cabinet and setting in the intracorporal control circuit of case, and the control circuit includes control chip, communication control Molding group, pulley drive, brake actuators, sliding seat (7) driver and power supply are additionally provided with for manipulating on the cabinet The operation panel of control circuit.
6. portable box-girder end face as described in claim 1 numerical control groove cut-off apparatus, it is characterised in that: the lifting platform Including stage body (14) and the transposition arm crane (15) being arranged below stage body (14), it is provided on the stage body (14) for inhaling The adsorption tank of the attached electromagnetism suction base (4), the supporting leg bottom of the transposition arm crane (15) are provided with Anti-slip cover.
CN201821121461.4U 2018-07-16 2018-07-16 Portable box-girder end face numerical control groove cut-off apparatus Active CN208713092U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821121461.4U CN208713092U (en) 2018-07-16 2018-07-16 Portable box-girder end face numerical control groove cut-off apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821121461.4U CN208713092U (en) 2018-07-16 2018-07-16 Portable box-girder end face numerical control groove cut-off apparatus

Publications (1)

Publication Number Publication Date
CN208713092U true CN208713092U (en) 2019-04-09

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ID=65973596

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201821121461.4U Active CN208713092U (en) 2018-07-16 2018-07-16 Portable box-girder end face numerical control groove cut-off apparatus

Country Status (1)

Country Link
CN (1) CN208713092U (en)

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