CN208712776U - A kind of Bars with Variable Cross-Section entirety superaudio heating equipment - Google Patents
A kind of Bars with Variable Cross-Section entirety superaudio heating equipment Download PDFInfo
- Publication number
- CN208712776U CN208712776U CN201820957977.6U CN201820957977U CN208712776U CN 208712776 U CN208712776 U CN 208712776U CN 201820957977 U CN201820957977 U CN 201820957977U CN 208712776 U CN208712776 U CN 208712776U
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- Prior art keywords
- variable cross
- bar
- section
- heating
- bars
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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Abstract
The utility model discloses a kind of Bars with Variable Cross-Section entirety superaudio heating equipment, including superaudio heater, the material collecting device, transport mechanism for heating whole bar of variable cross-section.Heater includes heating region and discharge port.Transport mechanism includes sending bar of variable cross-section to the conveyer belt of the heating region.Conveyer belt is equipped with ceramic member.Material collecting device is provided with opening, and the output of the transport mechanism is in the overthe openings.Compared with prior art, ceramic, there is high-melting-point, higher elevated temperature strength and lesser high temperature creep property, and preferable resistance to heat shocks, anticorrosive, anti-oxidant and structural stability etc..Ceramic member is used on a moving belt, and conveyer belt can be prevented by superaudio induced magnetization, prevent conveyer belt high temperature deformation.It compares and is greatly prolonged with traditional metal belt, the transmission tape lifetime with ceramic member.Meanwhile the conveyer belt with ceramic member of stable structure can guarantee that the heated rear deflection of bar of variable cross-section is preferably minimized.
Description
Technical field
The utility model relates to heating equipment, a kind of specifically Bars with Variable Cross-Section entirety superaudio heating equipment.
Background technique
Currently, in the production industry of automobile stabilizer bar, a kind of process flow generallyd use be first by stabiliser bar blank into
Row resistance heating reuses Special forming machine in hot lower brake forming, is then quenched.Wherein usually make when resistance heating
Device includes two pairs of heating electrodes, and at stabiliser bar both ends, electrode clamping is chosen at the intermediate position of distance broken end certain distance
Point, the body of rod is placed, and heating electrode clamps stabiliser bar, shank portion and electrode between such two pairs of heating electrode
It is formed circuit, position is equivalent to a resistance among stabiliser bar, and resistance generates heat after energization, to reach the heating body of rod
Purpose.
In production, in order to facilitate the connection of automobile stabilizer bar and automotive suspension, the end of stabiliser bar needs to be forged into certain
Shape, such that the body of rod cross sectional shape of end part of stabilizer rod section and stabiliser bar is there are larger difference, using traditional
Resistance heating method clamps end head timesharing, and since cross sectional shape is different, the resistance of generation is different, uneven so as to cause heating
Even, end portion is easily blown.
In the prior art, there are also a kind of heating means, i.e., the body of rod uses resistance heating, stabiliser bar two ends among stabiliser bar
It is heated using superaudio, to achieve the purpose that be evenly heated monolithic stability bar.But the device is complicated for the method, it is not easy to operate.
In addition, the conveyer belt in traditional handicraft is mostly metal track formula conveyer belt.In specific works, heated work pieces to be added are put
It sets and is sent on a moving belt to heating region.Heated work pieces to be added are together with the transmission band part in heating region by superaudio
Heater heating.The creeper tread and workpiece of metal track conveyer belt are heated simultaneously.Start to soften after workpiece and creeper tread are heated,
The contact surface of the two can deform in the case where influencing each other, and deform larger after causing workpiece to heat, reduce the workability of workpiece
Can, it does not meet using standard.And creeper tread is easy to oxidize in high temperature action lower surface repeatedly, reduce conveyer belt uses the longevity
Life.
Utility model content
It integrally heats uneven easily-deformable purpose of the utility model is to solve stabiliser bar in the prior art and adds
Heat the device is complicated problem not easy to operate provides a kind of Bars with Variable Cross-Section entirety superaudio heating equipment to solve the above problems.
The utility model is achieved through the following technical solutions above-mentioned technical purpose:
A kind of Bars with Variable Cross-Section entirety superaudio heating equipment, including the superaudio heating for heating whole bar of variable cross-section
Device, the heater include heating region and discharge port;The equipment further includes material collecting device, transport mechanism;The conveyer
Structure includes sending bar of variable cross-section to the conveyer belt of the heating region;The conveyer belt includes creeper tread, the conveyer belt
It is equipped with ceramic member, bar of variable cross-section is directly contacted with the ceramic member;The material collecting device is provided with opening, the transport mechanism
Output in the overthe openings.
Further, the heating equipment further includes fast-collection device;The collection device includes shift fork and conveyer
Structure;The shift fork includes bracket one and driving lever, and the driving lever is flexibly connected with bracket one;One end of the driving lever is bond end;
The bond end of the driving lever rides over the lower edge of the discharge port;The other end of the driving lever is free end;The fortune of the shift fork
Dynamic beat is the beat that bar of variable cross-section heating temperature is met the requirements, after Bars with Variable Cross-Section heating temperature reaches requirement, described group
Fork operation is primary;State of the shift fork before movement is original state;The driving lever diameter is less than the bar of Bars with Variable Cross-Section
Distance of the body minimum point away from the heating region lower edge;The conveying mechanism includes bracket two and slide bar;The slide bar is fixed
On bracket two;Described slide bar one end rides over the lower edge of the discharge port, and the other end of the slide bar is free end and extends
To the overthe openings;The bond end of the slide bar and the discharge port is higher than the free end of the slide bar;The slide bar from
By holding the free end being higher than when the driving lever is in initial position and being higher than the conveyer belt output end;The several groups conveyer
Structure is evenly distributed on the discharge port.
Further, the equipment further includes locating part;The locating part is arranged in the heating region near
Few Bars with Variable Cross-Section limit is in heating region;The bond end of the driving lever is shifted to install with the locating part.
Further, the superaudio heater further includes heating coil, insulation crust;The heating coil is in insulation
In shell;The insulation crust is equipped with the through-hole of perforation along the opening axis direction of the heating coil;The through-hole is in institute
It states in the open area of heating coil;The conveyer belt passes through the through-hole;The heating coil is the helix of copper pipe coiling
Circle.
Scheme as a preferred embodiment of the above technical solution, the ceramic member are rectangle or circular plate;At the ceramic member
In in the creeper tread surface range;The upper surface of the ceramic member is higher than the upper surface of the creeper tread;The ceramic member is logical
Bolt is crossed to be fixed on the creeper tread;The bar of variable cross-section is placed between adjacent two ceramic member;Utilize adjacent two ceramic member
Between gap limit bar of variable cross-section, make the opening axis angle of two end section of bar of variable cross-section and the heating coil 30 °-
Within the scope of 40 °.
Scheme as a preferred embodiment of the above technical solution, the material collecting device include cross bar and several bars;The bar
For L shape;One end of the bar is connect with the cross bar;The other end of the bar is free end upwards.
Scheme as a preferred embodiment of the above technical solution, the bar are bolted on the cross bar.
Scheme as a preferred embodiment of the above technical solution, the equipment further include motor and L shape connecting rod;L shape connecting rod one
It holds coaxially connected with the output end of the motor;The other end of L shape connecting rod is connect with the bracket one;The motor drives institute
Shift fork is stated using the inflection point of L shape connecting rod as the center of circle, using the vertical range of the bracket one to the motor output end as radius
The circular arc between 0 ° -90 ° is done towards the discharge port direction to move back and forth.
Compared with prior art, there are following advantages for the utility model:
1. ceramics have high-melting-point, higher elevated temperature strength and lesser high temperature creep property and preferable resistance to thermal shock
Property, anticorrosive, anti-oxidant and structural stability etc..Ceramic member is used on a moving belt, and conveyer belt can be prevented by superaudio sense
It should magnetize, prevent conveyer belt high temperature deformation.It compares and prolongs significantly with traditional metal belt, the transmission tape lifetime with ceramic member
It is long.Meanwhile the conveyer belt with ceramic member of stable structure can guarantee that the heated rear deflection of bar of variable cross-section is preferably minimized.
2. forging plane by bar of variable cross-section end and superaudio heater opening axis tilting 30 ° -40 °, guarantee vortex
It is most suitable that the magnetic line of force passes through end plane projected area, reaches the consistent purpose of body of rod entirety heating temperature.To make variable cross-section
Club head is with middle part parting as metaplasia is consistent, hardness is identical.The bar of variable cross-section completed the process can be to avoid fatigue failure
The case where occur.
3. bar of variable cross-section is quickly stirred by shift fork, bar of variable cross-section is made to cross locating part after bar of variable cross-section heating, along
Slide bar quickly slides into collection device, so that heating equipment carries out the heating work of next group bar of variable cross-section, improves heating and sets
Standby working efficiency.
Detailed description of the invention
Fig. 1 is the overall structure diagram of heating equipment in the utility model embodiment one;
Fig. 2 is the structural schematic diagram of the shift fork 21 in Fig. 1;
Fig. 3 is 22 structural schematic diagram of conveying mechanism in Fig. 1;
Fig. 4 is the structural schematic diagram of material collecting device 5;
Fig. 5 is bolted structural schematic diagram in the material collecting device 5 in Fig. 1;
Fig. 6 is the structural schematic diagram of the heating equipment in embodiment two.
Specific embodiment
To make the structure feature to the utility model and the effect of being reached has a better understanding and awareness, to compared with
Good examples and drawings cooperate detailed description, are described as follows:
A kind of Bars with Variable Cross-Section entirety superaudio heating equipment, the equipment include the Supersonic for heating whole bar of variable cross-section
Frequency heater 1, collection device 2, transport mechanism 3, locating part 4, material collecting device 5, electrode 6, connecting rod 7.
Heater 1 includes heating region and discharge port 11, heating coil 12, insulation crust 13.Insulation crust 13 is along heating
The opening axis direction of coil 12 is equipped with the through-hole of perforation, and through-hole is in the open area of heating coil 12;Transport mechanism 3
Across the through-hole.Heating coil 12 is the spiral winding of copper pipe coiling.
Discharge port 11 is arranged in for the bar of variable cross-section after collecting heating in collection device 2.Collection device 2 includes 21 He of shift fork
Several groups conveying mechanism 22.Shift fork 21 includes bracket 1 and driving lever 212.Driving lever 212 is flexibly connected with bracket 1.It dials
One end of bar 212 rides over the lower edge of discharge port 11, and the other end is free end.The bond end of driving lever 212 is higher than free end.Driving lever
212 diameters are less than the body of rod minimum point of Bars with Variable Cross-Section away from the distance of heating region lower edge, to guarantee that driving lever 212 can be smooth
It is inserted into bar of variable cross-section bottom.The run duration of shift fork 21 is the beat that bar of variable cross-section heating temperature is met the requirements, and works as bar of variable cross-section
After part heating temperature reaches requirement, shift fork 21 is run once.State of the shift fork 21 before movement is original state;Conveying mechanism
22 include bracket 2 221 and slide bar 222.Slide bar 222 is fixed on bracket 2 221.222 one end of slide bar rides over discharge port 11
Lower edge, the other end are free end.The bond end of slide bar 222 and discharge port 11 is higher than its free end.The free end of slide bar 222 is high
Free end when driving lever 212 is in original state, and it is higher than the output end of transport mechanism 3.Several groups conveying mechanism 22 is uniform
It is distributed in discharge port 11.
Transport mechanism 3 includes bar of variable cross-section to be sent to conveyer belt 31, ceramic member 32 to the heating region.Transmission
Band is pedrail delivering strap, including creeper tread 311.Ceramic member 32 is fixed on creeper tread 311.Ceramic member 32 be rectangle or
Circular plate.Ceramic member 32 is in 311 surface range of creeper tread.The upper surface of ceramic member 32 is higher than the creeper tread 311
Upper surface.Ceramic member 32 is bolted on creeper tread 311.Bar of variable cross-section is placed between adjacent two ceramic member 32, benefit
With the gap limit bar of variable cross-section between adjacent two ceramic member 32, make the opening of bar of variable cross-section two end sections and heating coil 12
Axis angle is within the scope of 30 ° -40 °.
Locating part 4 is arranged in heating region limiting at least one Bars with Variable Cross-Section in heating region.Driving lever 212
Bond end shifted to install with locating part 4.Locating part 4 can be two.
Material collecting device 5 is equipped with opening, and aperture efficiency discharge port 11 is wide;The free end of slide bar 222 extends to opening for material collecting device 5
Above mouthful.Material collecting device 5 includes cross bar 51 and several bars 52.Lever 52 is L shape, and one end and cross bar 51 pass through bolt
It is connected, the other end is free end upwards.
One end of L shape connecting rod 7 and the output end of motor 6 are coaxially connected, and the other end is connect with bracket 1.6 band of motor
The shift fork 21 is moved using the inflection point of L shape connecting rod 7 as the center of circle, is half with the vertical range of bracket 1 to 6 output end of motor
Diameter does the circular arc between 0 ° -90 ° towards 11 direction of discharge port and moves back and forth.
Embodiment one, heating equipment as shown in Figure 1, Figure 2, Figure 3 shows include two groups of shift forks 21 and 4 groups of conveying mechanisms 22,
The bracket 1 of two groups of shift forks 21 is arranged on the same pedestal.
In specific works, several heated work pieces to be added are successively sent by conveyer belt 31 into the heater of heating equipment, limit
Heated work pieces to be added are concentrated limit in the heating region of heater 1 by part 4.After workpiece heating, start motor 6.Motor 6 drives shift fork
21 do circular motion towards 11 direction of discharge port.In motion process, bracket 1 gradually rises and is close to discharge port 11, due to
Driving lever 212 is to be flexibly connected with bracket 1, so driving lever 212 is under the drive of bracket 1, driving lever 212 and discharge port 11
Bond end gradually stretch to the bottom for being heated workpiece, free end also slowly increases.Finally, driving lever 212 is substantially at level
State.At this point, electrode 6 starts to make resetting movement.Electrode 6 drives bracket 1 far from discharge port 11 and reduces height.In bracket
Under one 211 drive, according to lever principle, using the overlapped points of driving lever 212 and discharge port 11 as fulcrum, the free end of driving lever 212
It begins to decline, start to raise up with the bond end of discharge port 11 and lifts the workpiece after heating.The workpiece being lifted along dial
The body of rod of bar 212 glides.Since the free end of slide bar 222 is higher than the free end after driving lever 212 resets under original state and is higher than
The output end of conveyer belt 31, thus workpiece during downslide slowly excessively to continuing on the body of rod of slide bar 222 to glide until
It falls into material collecting device 5.So far, collection work is completed.
As shown in figure 4, can be adjusted by loose bolts between bar 52 to match the workpiece of different length
Spacing.Bar 52 can be set into 4.
As shown in figure 5, the bar and cross bar by bolt company are detachable.It is different according to heating Workpiece length, adjust bar
Between spacing, it is ensured that workpiece will not be spilt after falling into receiving rack.
Embodiment two, material collecting device 5, shift fork 21 and conveying device 22 can be respectively independent, also can according to need by
It is fixed in the rack of heating equipment.Certainly, different according to the rack construction of different heating equipment, for material collecting device 5, dial
Fork 21 and conveying device 22 can be performed its own function preferably, can be to material collecting device 5, shift fork 21 and conveying device
22 supporting structure is slightly deformed to adapt to the rack of heating equipment, as shown in Figure 6.
In embodiment two, in the rack of heating equipment, 22, two groups of conveying mechanism have been set gradually outward from discharge port 11
Shift fork 21, material collecting device 5.Three works in coordination, and does not interfere with each other.Wherein, two groups of shift forks 21 are fixed on a pedestal, pedestal
It rides in the rack of heating equipment.Motor 6 is connected by L shape connecting rod 7 with the pedestal of shift fork 21.It, can be with when motor 6 works
It drives two groups of shift forks 21 to make circular motion, realizes that quick dial falls the purpose for being heated workpiece.
Basic principles, main features, and advantages of the present invention has been shown and described above.Current row
The technical staff of industry is described in above embodiments and description it should be appreciated that the present utility model is not limited to the above embodiments
Only the principles of the present invention, the utility model also has respectively on the premise of not departing from the spirit and scope of the utility model
Kind changes and improvements, these changes and improvements are both fallen in the range of claimed invention.The requires of the utility model
Protection scope defined by appended claims and its equivalent.
Claims (8)
1. a kind of Bars with Variable Cross-Section entirety superaudio heating equipment, including the superaudio heating for heating whole bar of variable cross-section
Device, the heater include heating region and discharge port;It is characterized by: the equipment further includes material collecting device, transport mechanism;
The transport mechanism includes sending bar of variable cross-section to the conveyer belt of the heating region;The conveyer belt includes creeper tread,
The conveyer belt is equipped with ceramic member, and bar of variable cross-section is directly contacted with the ceramic member;The material collecting device is provided with opening, institute
The output of transport mechanism is stated in the overthe openings.
2. a kind of Bars with Variable Cross-Section entirety superaudio heating equipment according to claim 1, it is characterised in that: the heating
Equipment further includes collection device;The collection device includes shift fork and conveying mechanism;The shift fork includes bracket one and driving lever, institute
Driving lever is stated to be flexibly connected with bracket one;One end of the driving lever is bond end;The bond end of the driving lever rides over the discharge port
Lower edge;The other end of the driving lever is free end;The run duration of the shift fork is that bar of variable cross-section heating temperature satisfaction is wanted
The beat asked, after Bars with Variable Cross-Section heating temperature reaches requirement, the shift fork operation is primary;The shift fork is before movement
State is original state;The driving lever diameter be less than the body of rod minimum point of Bars with Variable Cross-Section away from the heating region lower edge away from
From;The conveying mechanism includes bracket two and slide bar;The slide bar is fixed on bracket two;Described slide bar one end goes out described in riding over
The lower edge of material mouth, the other end of the slide bar are free end and extend to the overthe openings;The slide bar and the discharging
The bond end of mouth is higher than the free end of the slide bar;The free end of the slide bar is higher than the oneself when driving lever is in initial position
By holding and being higher than the conveyer belt output end;The several groups conveying mechanism is evenly distributed on the discharge port.
3. a kind of Bars with Variable Cross-Section entirety superaudio heating equipment according to claim 2, it is characterised in that: the equipment
It further include locating part;The locating part is arranged in the heating region to heat the limit of at least one Bars with Variable Cross-Section
Region;The bond end of the driving lever is shifted to install with the locating part.
4. a kind of Bars with Variable Cross-Section entirety superaudio heating equipment according to claim 1, it is characterised in that: the Supersonic
Frequency heater further includes heating coil, insulation crust;The heating coil is in insulation crust;The insulation crust is described in
The opening axis direction of heating coil is equipped with the through-hole of perforation;The through-hole is in the open area of the heating coil;Institute
Conveyer belt is stated across the through-hole;The heating coil is the spiral winding of copper pipe coiling.
5. a kind of Bars with Variable Cross-Section entirety superaudio heating equipment according to claim 4, it is characterised in that: the ceramics
Part is rectangle or circular plate;The ceramic member is in the creeper tread surface range;The upper surface of the ceramic member is high
In the upper surface of the creeper tread;The ceramic member is bolted on the creeper tread;The bar of variable cross-section is placed on
Between adjacent two ceramic member;Using the gap limit bar of variable cross-section between adjacent two ceramic member, make two end section of bar of variable cross-section with
The opening axis angle of the heating coil is within the scope of 30 ° -40 °.
6. a kind of Bars with Variable Cross-Section entirety superaudio heating equipment according to claim 1, it is characterised in that: the rewinding
Device includes cross bar and several bars;The bar is L shape;One end of the bar is connect with the cross bar;The bar
The other end be upwards free end.
7. a kind of Bars with Variable Cross-Section entirety superaudio heating equipment according to claim 6, it is characterised in that: the bar
It is bolted on the cross bar.
8. a kind of Bars with Variable Cross-Section entirety superaudio heating equipment according to claim 2, it is characterised in that: the equipment
It further include motor and L shape connecting rod;The shape connecting rod one end L and the output end of the motor are coaxially connected;L shape connecting rod it is another
End is connect with the bracket one;The motor drives the shift fork using the inflection point of L shape connecting rod as the center of circle, with the bracket one
Vertical range to the motor output end does the reciprocating motion of the circular arc between 0 ° -90 ° towards the discharge port direction for radius.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201820957977.6U CN208712776U (en) | 2018-06-21 | 2018-06-21 | A kind of Bars with Variable Cross-Section entirety superaudio heating equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201820957977.6U CN208712776U (en) | 2018-06-21 | 2018-06-21 | A kind of Bars with Variable Cross-Section entirety superaudio heating equipment |
Publications (1)
Publication Number | Publication Date |
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CN208712776U true CN208712776U (en) | 2019-04-09 |
Family
ID=65971853
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201820957977.6U Expired - Fee Related CN208712776U (en) | 2018-06-21 | 2018-06-21 | A kind of Bars with Variable Cross-Section entirety superaudio heating equipment |
Country Status (1)
Country | Link |
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CN (1) | CN208712776U (en) |
-
2018
- 2018-06-21 CN CN201820957977.6U patent/CN208712776U/en not_active Expired - Fee Related
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Legal Events
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190409 Termination date: 20210621 |
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CF01 | Termination of patent right due to non-payment of annual fee |