CN208705718U - Presence diagnostic system with pick-up function - Google Patents
Presence diagnostic system with pick-up function Download PDFInfo
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- CN208705718U CN208705718U CN201821555862.0U CN201821555862U CN208705718U CN 208705718 U CN208705718 U CN 208705718U CN 201821555862 U CN201821555862 U CN 201821555862U CN 208705718 U CN208705718 U CN 208705718U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
A kind of presence diagnostic system with pick-up function, it includes the sensor module for measuring the analog signal of mechanical equipment, the data acquisition module for converting analog signals into digital signal, the server for the communication module of transmitting digital signals and for receiving digital signal, sensor module is mounted on mechanical equipment, and sensor module, data acquisition module, communication module and server are sequentially connected；Diagnostic system further includes transmitting module, and transmitting module is used to the digital signal pick-up that data acquisition module converts being delivered to existing SCADA system, and transmitting module is connected with data acquisition module, and SCADA system is connected with transmitting module.The utility model can have SCADA system multiplied sensor with scene, and the apparatus structure is simple according to field demand flexible configuration, acquisition mode multiplicity, easy to install and use.
Description
Technical field
The utility model relates to monitoring device technical field more particularly to a kind of presence diagnosis with pick-up function
System.
Background technique
With the extensive use of fault diagnosis equipment, the change of essence is had occurred in the maintenance mode of mechanical equipment, relatively
For traditional plan adds periodic maintenance, status monitoring avoids the catastrophic failure of mechanical equipment, so as to avoid being forced to stop
Machine and influence to produce；Machine performance, which is analyzed, provides reliable basis for the foreseeability maintenance of mechanical equipment, can accomplish measurement table
It is bright it is necessary to when just repair.Enable us to prepare Awaiting Parts in time, arranges maintenance project, overcome periodic maintenance band
The decline of the unnecessary economic loss and equipment performance come；Perfect diagnosis capability can accurately be pointed out for us fault type and
Trouble location avoids the blindness of maintenance, make to overhaul it is simple and easy, substantially reduce maintenance the duration；Perfect equipment management
Software, and equipment Management in Enterprise can be made to automate, very significant economic benefit is brought to enterprise.
Prior art discloses a kind of monitoring device of mechanical equipment, (application number: 201820005381.6), this is practical new
Type provides a kind of monitoring device of mechanical equipment, including sensor, for the status information of sense mechanism equipment, with analogsimulation
The form of signal exports；Data acquisition equipment is connected to the sensor, for by the state simulation signal of the mechanical equipment
It is converted into status number signal；And first server, it is connected to the data acquisition equipment, for receiving the status number
Signal；Wherein, the sensor includes: vibrating sensor, is installed on the mechanical equipment, for measuring the state simulation letter
Vibration signal in number；Key phase is installed on the mechanical equipment, for measuring the key phase in the state simulation signal
Signal.The technical solution of the utility model can obtain the key signal and vibration signal of mechanical equipment, and then obtain vibration arrow
The three-dimensional data of amount and process variable, realization are monitored the start and stop process and normal course of operation of mechanical equipment, work as machinery
When equipment fault, fault pre-alarming is carried out.
But the patent is the acquisition device of fixed form, volume is big, and acquisition channel number and grab type are relatively fixed, no
Various industry spots can be flexibly used in, channel needs integral replacing acquisition device, high expensive when something goes wrong；And it is general
Presence diagnostic system cannot be needed with existing SCADA (data acquisition and supervisor control) multiplexing vibrating sensor
Separately increase vibrating sensor, construction procurement cost is caused to increase, is unfavorable for the popularization and application of in-circuit diagnostic system.
Summary of the invention
Shortcoming present in view of the above technology, the purpose of the utility model is to provide a kind of with pick-up function
Presence diagnostic system, the device flexibly configurable, acquisition mode multiplicity can be with the existing SCADA system multiplexed sensing in scene
Device, and the apparatus structure is simple, it is easy to install and use.
To achieve the above object, the utility model is realized in this way:
A kind of presence diagnostic system with pick-up function comprising for measuring the analog signal of mechanical equipment
Sensor module, the data acquisition module for converting analog signals into digital signal, the communication for transmitting digital signals
Module and server for receiving digital signal, the sensor module are mounted on mechanical equipment, the sensor module,
Data acquisition module, communication module and server are sequentially connected；
It is characterized in that, the diagnostic system further includes transmitting module, the input terminal and data of the transmitting module are acquired
Module is connected, and the output end of the transmitting module is connected with existing SCADA system.Sensor module receives mechanical equipment
In analog signal, the analog signal transmission is converted to digital signal into data acquisition module, and the digital signal passes through
Communication module is transmitted in server and is analyzed and processed, while the digital signal after transmitting module pick-up by being transmitted to
In SCADA system, SCADA system is monitored data.
Further, the transmitting module includes vibration transmission card and/or temperature pick-up card and/or key phase transformation card feed, described
The input terminal of vibration transmission card and/or temperature pick-up card and/or key phase transformation card feed is connect with data acquisition module, and is vibrated and become
The output end of card feed and/or temperature pick-up card and/or key phase transformation card feed is connected with SCADA system.The vibration transmission card
And/or temperature pick-up card and/or key phase transformation card feed are respectively used to the vibration signal in the digital signal in information acquisition module
And/or temperature signal and/or key signal extract characteristic quantity pick-up and are output in SCADA system, for further in SCADA system
Carry out research and application；Specifically, institute's vibration transmission card-type number are as follows: KH-HZD, temperature pick-up card-type number are as follows: SBWZ, key phase pick-up
Card-type number are as follows: YXV1504A key phase transmitter.
Further, the data acquisition module includes that vibration card and/or temperature card and/or key mutually block, the vibration card point
Be not connected with sensor module, communication module and vibration transmission card, the temperature card respectively with sensor module, communication module
It is connected with temperature pick-up card, the key mutually blocks to be connected with sensor module, communication module and key phase transformation card feed respectively.Specifically
, the model USB-6002DAQ, the model DAMPT-08 of the temperature card of the vibration card.
Further, the vibration card and/or temperature card and/or key mutually block using driver plate code setting number, and connect
Into communication module.The vibration card and/or temperature card and/or key, which mutually block to be arranged using driver plate code, numbers, and is connected to
In the same communication module, the flexibility used can be improved according to field demand flexible configuration.
Further, the sensor module includes that at least one vibrating sensor and/or temperature sensor and/or key pass on from one to another
Sensor, the vibrating sensor are connected with vibration card, and the temperature sensor is connected with temperature card, the key phase
Mutually block with key and is connected.The vibrating sensor and/or temperature sensor and/or key phase are respectively used to measurement machinery and set
Vibration signal and/or temperature signal and/or key signal in standby analog signal.
Further, the vibrating sensor includes at least one displacement sensor and/or velocity sensor and/or acceleration
Sensor, institute's displacement sensors and/or velocity sensor and/or acceleration transducer are connected with vibration card.Institute's rheme
Displacement sensor and/or velocity sensor and/or acceleration transducer be respectively used to displacement signal in measure analog signals and/or
Speed signal and/or acceleration signal.
Further, the communication module includes gateway card and network, and the gateway card is connected with data acquisition module, institute
The sampling parameter in gateway card configuration data acquisition module is stated, the gateway card is sent data in server by network to be divided
Analysis, storage.The specific gateway model IoT-9608I-L network controller.
Further, the gateway card is also connected with man-machine interface, shows the information of each signal on the spot.
The advantage of the utility model is that the sensor in the utility model can be acquired according to field demand flexible configuration
Mode multiplicity, is realized using transmitting module and scene has SCADA system multiplied sensor, does not need in addition to increase a set of sensing
Data are delivered in SCADA system by device, have saved cost, and the apparatus structure is simple, easy to install and use.
Detailed description of the invention
Fig. 1 is the present embodiment structural schematic diagram.
Specific embodiment
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below in conjunction with attached drawing and implementation
Example, the present invention will be further described in detail.It should be appreciated that specific embodiment described herein is only used to explain
The utility model is not used to limit the utility model.
Embodiment: referring to Fig.1.
The acquisition configuration of user is handed down to gateway card 400 by network 800 by server 900, and gateway card 400 again will configuration
It is transmitted to vibration card 500, temperature card 600 mutually blocks 700 with key.Vibration card 500, accesses vibrating sensor 100, can be with according to configuration
Vibration acceleration, vibration velocity and vibration envelope are acquired, characteristic value is calculated and transmits to gateway card 400.Temperature card 600 connects
Enter 200 temperature collection of temperature sensor, cache and transmits to gateway card 400.Key mutually blocks 700, can be accessed according to configuration
A variety of key phases 300 provide revolving speed and phase synchronized signal for vibration card 500, ensure that the synchronization of 500 acquisition of vibration card
Property, accurate phase information is provided.
Collected vibration data and temperature data upload onto the server 900 by gateway card 400, eventually form data point
Map is analysed, it includes total looks figure, tendency chart, vibrational waveform spectrogram, feature rod figure, scramble spectrogram, temperature-vibration that data, which analyze map,
Dynamic associated diagram, the real-time running state and history run state of equipment can be checked by each map.
In addition, collected vibration data, temperature data and key phase data pass through vibration transmission card 1000 respectively, temperature becomes
It is transmitted in SCADA system 2000 after 1200 pick-up of card feed 1100 and key phase transformation card feed, SCADA system 2000 can carry out data
Further research and application.
The advantage of the utility model is that the sensor in the utility model can be acquired according to field demand flexible configuration
Mode multiplicity, is realized using transmitting module and scene has SCADA system multiplied sensor, does not need in addition to increase a set of sensing
Data are delivered in SCADA system by device, have saved cost, and the apparatus structure is simple, easy to install and use.
It is above the utility model preferred embodiment, but the utility model is not limited to this, any this field
Technical staff can think variation should all fall into the protection scope of the utility model.
Claims (8)
1. a kind of presence diagnostic system with pick-up function comprising for measuring the biography of the analog signal of mechanical equipment
Sensor module, the data acquisition module for converting analog signals into digital signal, the communication mould for transmitting digital signals
Block and server for receiving digital signal, the sensor module are mounted on mechanical equipment, the sensor module, number
It is sequentially connected according to acquisition module, communication module and server；
It is characterized in that, the diagnostic system further includes transmitting module, the input terminal and data acquisition module of the transmitting module
It is connected, the output end of the transmitting module is connected with existing SCADA system.
2. a kind of presence diagnostic system with pick-up function according to claim 1, it is characterised in that the change
Sending module includes vibration transmission card and/or temperature pick-up card and/or key phase transformation card feed, and the vibration transmission card and/or temperature become
The input terminal of card feed and/or key phase transformation card feed is connect with data acquisition module, and vibration transmission card and/or temperature pick-up card
And/or the output end of key phase transformation card feed is connected with SCADA system.
3. a kind of presence diagnostic system with pick-up function according to claim 2, it is characterised in that the number
Include that vibration card and/or temperature card and/or key mutually block according to acquisition module, the vibration block respectively with sensor module, communicate mould
Block is connected with vibration transmission card, and the temperature card is connected with sensor module, communication module and temperature pick-up card respectively, institute
It states key and mutually blocks and be connected respectively with sensor module, communication module and key phase transformation card feed.
4. a kind of presence diagnostic system with pick-up function according to claim 3, it is characterised in that the vibration
Dynamic card and/or temperature card and/or key mutually block using driver plate code setting number, and are connected in communication module.
5. a kind of presence diagnostic system with pick-up function according to claim 3, it is characterised in that the biography
Sensor module includes at least one vibrating sensor and/or temperature sensor and/or key phase, the vibrating sensor with
Vibration card is connected, and the temperature sensor is connected with temperature card, and the key phase mutually blocks with key to be connected, the vibration
Dynamic sensor and/or temperature sensor and/or key phase are respectively used to measure the letter of the vibration in mechanical equipment simulating signal
Number and/or temperature signal and/or key signal.
6. a kind of presence diagnostic system with pick-up function according to claim 5, it is characterised in that the vibration
Dynamic sensor includes at least one displacement sensor and/or velocity sensor and/or acceleration transducer, institute's displacement sensors
And/or velocity sensor and/or acceleration transducer are connected with vibration card.
7. a kind of presence diagnostic system with pick-up function according to claim 1, it is characterised in that Ke Yihe
The gateway card of server communication, the sampling parameter in the gateway card configuration data acquisition module, the gateway card pass through network
Send data to server storage and subsequent analysis.
8. a kind of presence diagnostic system with pick-up function according to claim 7, it is characterised in that the net
Outpost is also connected with man-machine interface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821555862.0U CN208705718U (en) | 2018-09-21 | 2018-09-21 | Presence diagnostic system with pick-up function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821555862.0U CN208705718U (en) | 2018-09-21 | 2018-09-21 | Presence diagnostic system with pick-up function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208705718U true CN208705718U (en) | 2019-04-05 |
Family
ID=65947619
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821555862.0U Active CN208705718U (en) | 2018-09-21 | 2018-09-21 | Presence diagnostic system with pick-up function |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208705718U (en) |
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2018
- 2018-09-21 CN CN201821555862.0U patent/CN208705718U/en active Active
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