CN208703998U

CN208703998U - A kind of dust-proof kiln automatic proportioning transportation system

Info

Publication number: CN208703998U
Application number: CN201821425506.7U
Authority: CN
Inventors: 李清博; 张国芳; 李建卫
Original assignee: Zhengzhou Fang Xin Xin Materials Co Ltd
Current assignee: Zhengzhou Fang Xin Xin Materials Co Ltd
Priority date: 2018-08-31
Filing date: 2018-08-31
Publication date: 2019-04-05
Anticipated expiration: 2028-08-31

Abstract

The utility model discloses a kind of dust-proof kiln automatic proportioning transportation system, including automatic feeding device, stack pallet I, stack pallet II, automatic feeding device includes one layer of feeding chamber, I bottom of stack pallet is equipped with discharge port, discharge port edge is equipped with outer II, discharge baffle I is installed on discharge port, stack pallet I includes storage bin I, stack pallet II includes storage bin II, the affixed adapting pipe in bottom of one layer of feeding chamber, discharge baffle II is equipped at the top of adapting pipe, operated pneumatic valve is installed in discharge baffle, adapting pipe bottom edge is equipped with the outer I extended laterally outward；The top of the storage bin I and storage bin II is respectively equipped with the top cover I and top cover II of integral structure, is provided with birdsmouth on top cover I and top cover II；II top-side of storage bin is equipped with sack cleaner.The utility model realizes charging conveying automation, and entire ingredient, charging, transmission process ensure that the health of technical staff, greatly reduce environmental pollution, improve work efficiency without dust.

Description

A kind of dust-proof kiln automatic proportioning transportation system

Technical field

The utility model relates to glass furnace brick body production charging (feeding) equipments, and in particular to a kind of dust-proof kiln automation Ingredient transportation system.

Background technique

Currently, kiln ingredient, feeding device are that stack pallet, ingredient is not smart for hand stock on kiln charging scffold Really, it feeds time-consuming and laborious, working efficiency is low, large labor intensity；Moreover, because the amount of kiln material is larger, the object in charging It is easy to aerosol spraying after mix dust air on material, was not only polluted the environment, but also cause damages to technical staff, technical staff Sucking dust makes a big impact to health.

Summary of the invention

In view of the above technical problems, the utility model provides a kind of dust-proof kiln automatic proportioning transportation system, real Now charging conveying automation, is not necessarily to hand stock, improves working efficiency, and solve the stuck difficulty of spiral discharging in the prior art Topic, to solve the above problems, providing a kind of dust-proof kiln automatic proportioning transportation system.

The purpose of this utility model is achieved in that

A kind of dust-proof kiln automatic proportioning transportation system, including automatic feeding device, stack pallet I 9, stack pallet II 5, automatic feeding device includes one layer of feeding chamber 13, and the bottom of stack pallet I 9 is equipped with to be gone out for what is fed for stack pallet II 5 Material mouth, discharge port edge are equipped with outer II, and discharge baffle I is installed on discharge port, and stack pallet I 9 includes storage bin I 92, stack pallet II 5 include storage bin II 51, and the affixed adapting pipe 14 in the bottom of one layer of feeding chamber 13 is equipped with discharge baffle at the top of adapting pipe 14 II 16, operated pneumatic valve is installed, 14 bottom edge of adapting pipe is equipped with the outer I 15 extended laterally outward in discharge baffle 16；Institute The top for stating storage bin I 92 and storage bin II 51 is respectively equipped with top cover I 94 and top cover II 5101, and top cover I 94 and storage bin I 92 are Integral structure, top cover II 5101 and storage bin II 51 are structure as a whole, and have birdsmouth on top cover I 94 and top cover II 5101 I 95 and birdsmouth II 5102；II 51 top-side of storage bin is equipped with sack cleaner 57.

The sack cleaner 57 includes the filter cylinder 5701 for being fixed in II 51 side of storage bin, the lower part installation of filter cylinder 5701 There is exhaust column 5702, the other end of exhaust column 5702 is connected to the top-side of storage bin II 51, the top installation of filter cylinder 5701 Blower 5703, is equipped with air outlet on the outside of blower 5703, and the bottom end of filter cylinder 5701 is equipped with discharge flapper 5704, on discharge flapper 5704 The handle of opening and closing is installed.

The ingredient transportation system specifically includes upper layer and lower layer workbench, and first layer workbench is equipped with 7 He of kiln First track 2, second layer workbench are equipped with the second track 4 and the kiln casing drum 8 positioned at 7 top of kiln, the first track 2 It is parallel to each other with the second track 4, the side on the first track 2 and the second track 4 far from kiln 7 is equipped with elevator 3, the second track 4 are equipped with the stack pallet II 5 moved along the second track 4, and the first track 2 is equipped with the stack pallet I 9 moved along the first track 2, send Truck I 9 is equipped with hangers 91, and elevator 3 is equipped with the channel steel 31 of outward opening for matching with hangers 91, channel steel 31 with Hangers 91 is in same level；Side on first track 2 far from elevator 3 is equipped with charging deck 1,2 middle part of the first track Equipped with the orthogonal third track 10 of the first track 2, the first track 2 and 10 infall of third track are equipped with to send The transferring device 6 of the walking track of truck I 9.

The charging deck 1 includes two layers of rack, and one layer of rack is open type, and two layers include two layers of two layers of feeding chamber 11 and one layer of feeding chamber 13, the lower section of two layers of 11 discharge port of feeding chamber is equipped with conveyer belt 12, and the other end of conveyer belt 12 is located at one Above the feed inlet of layer feeding chamber 13, two layers of feeding chamber 11 and one layer of feeding chamber 13 are that more than two and quantity is identical, and one layer The bottom of feeding chamber 13 is equipped with weighing batcher.

The stack pallet I 9 includes storage bin I 92, and agitating shaft is equipped in storage bin I 92, and hangers 91 is installed in top side, Discharge baffle I is arranged in bottom, and lower end is fixedly mounted with walking dolly I 93, and I 93 top installation of walking dolly is for controlling the motor of its walking Ⅲ。

The stack pallet II 5 includes walking dolly II, and walking dolly II is equipped with storage bin II 51, II 51 lower end of storage bin Equipped with weighing batcher 52, weighing batcher 52 connects motor I 53, and II 51 bottom end of storage bin is tiltedly vertical discharge nozzle, discharge nozzle Exit weld the barrel I 54 that tilts down, barrel II 55 is equipped in barrel I 54, welds helical-blade on II 55 inner wall of barrel Piece, the import of barrel II 55 and II 51 discharge outlet of storage bin are accepted, and barrel II 55 is stretched out along barrel I 54, and barrel II 55 is stretched Be fixedly mounted with gear close to barrel I 54 in outlet, walking dolly II is equipped with motor II 56, and motor II 56 is equipped with sprocket wheel, sprocket wheel with Gear is coupled by chain；Bearing block is additionally provided on the extension end of barrel II 55, bearing block is mounted on walking dolly II.

The transferring device 6 includes pit 62, and turntable 61 is equipped in pit 62, and turntable 61 is equipped with transfer track 611, in The port in transition road 611 is oblique line, and the port of 10 infall of the first track 2 and third track is oblique with transfer track 611 The oblique interface that line end mouth is mutually accepted.

The elevator 3 is chain elevator.

The side of 8 upper section of kiln casing drum is equipped with feed opening 82, and bottom end is equipped with pedestal 83, and top is equipped with handle 84.

The utility model has the advantages that compared with prior art, the utility model realizes charging conveying automation, and feeding device with give Truck is accepted mutually, works in coordination, and sack cleaner is added, so that entire ingredient, charging, transmission process ensure that without dust The health of technical staff, greatly reduces environmental pollution, improves work efficiency.

Detailed description of the invention

Fig. 1 is the structural schematic diagram of the utility model.

Fig. 2 is the structural schematic diagram of transferring device.

Fig. 3 is the top view of stack pallet I.

Fig. 4 is the top view of storage bin II.

Fig. 5 is the structural schematic diagram of stack pallet II.

Fig. 6 is the structural schematic diagram of one layer of feeding chamber.

Fig. 7 is the structural schematic diagram of kiln casing drum.

Wherein, 1 is charging deck；2 be the first track；3 be elevator；4 be the second track；5 be stack pallet II；6 be transfer Device；7 be kiln；8 be kiln casing drum；9 be stack pallet I；10 be third track；11 be two layers of feeding chamber；12 be conveyer belt； 13 be one layer of feeding chamber, and 14 be adapting pipe, and 15 be outer I, and 16 be discharge baffle II；31 be channel steel；51 be storage bin II, 5101 It is top cover II, 5102 be birdsmouth II；52 be weighing batcher；53 be motor I；54 be barrel I；55 be barrel II；56 be electricity Machine II, 57 be sack cleaner, and 5701 be filter cylinder, and 5702 be exhaust column, and 5703 be blower, and 5704 be discharge flapper；61 be to turn Disk；62 be pit；611 be transfer track；81 be kiln casing drum ontology；82 be feed opening；83 be pedestal；84 be handle；91 It is hangers；92 be storage bin I；93 be walking dolly I；94 be top cover I, and 95 be birdsmouth I.

Specific embodiment

As shown in Figure 1, a kind of dust-proof kiln automatic proportioning transportation system, including automatic feeding device, feeding Vehicle I 9, stack pallet II 5, automatic feeding device include one layer of feeding chamber 13, and the bottom of stack pallet I 9 is equipped with for being stack pallet The discharge port of II 5 chargings, discharge port edge are equipped with outer II, and discharge baffle I is installed on discharge port, and stack pallet I 9 includes storage bin I 92, stack pallet II 5 includes storage bin II 51, and the affixed adapting pipe 14 in the bottom of one layer of feeding chamber 13 is set at the top of adapting pipe 14 There is discharge baffle II 16, operated pneumatic valve is installed in discharge baffle 16,14 bottom edge of adapting pipe, which is equipped with, to be extended laterally outward Outer I 15；The top of the storage bin I 92 and storage bin II 51 is respectively equipped with top cover I 94 and top cover II 5101, I 94 He of top cover Storage bin I 92 is structure as a whole, and top cover II 5101 and storage bin II 51 are structure as a whole, and divides on top cover I 94 and top cover II 5101 It is not provided with birdsmouth I 95 and birdsmouth II 5102；II 51 top-side of storage bin is equipped with sack cleaner 57.

Above-mentioned automatic feeding device be integrate ingredient, charging charging deck 1, the size of above-mentioned birdsmouth I 95 with The size of adapting pipe 14 is identical, and adapting pipe 14 and birdsmouth I 95 are in close contact when charging, outer I 15 it is contacted mouth play it is close The effect of envelope can spray to avoid dust from gap in this way；The discharge port of I 9 bottom of stack pallet also is provided with outer II and (does not draw in figure Out), discharge port is corresponding with II 5102 position of birdsmouth when charging, and sealing is played the role of in outer II, and dust is avoided to leak.

Further, the sack cleaner 57 includes the filter cylinder 5701 for being fixed in II 51 side of storage bin, filter cylinder 5701 Lower part exhaust column 5702 is installed, the other end of exhaust column 5702 is connected to the top-side of storage bin II 51, filter cylinder 5701 Top blower 5703 is installed, air outlet is equipped on the outside of blower 5703, the bottom end of filter cylinder 5701 is equipped with discharge flapper 5704, blanking The handle of opening and closing is installed on baffle 5704.Exhaust column 5702 is connected to storage bin II 51, filter cylinder 5701, filter cylinder 5701 be under into Air-out type on wind.When work, blower 5703 starts, and flue dust is drawn into exhaust column 5702 when charging, subsequently into filter cylinder 5701 Lower part, out of dust through the sock filtration in cartridge filter 5701, filtered wind moves up, and enters in atmosphere from air outlet, mistake The dust of filter falls into 5701 bottom of filter cylinder, is released by opening discharge flapper 5704.

For the ease of the charging of plurality of raw materials, the charging deck 1 includes two layers of rack, and one layer of rack is open type, Two layers include two layers of two layers of feeding chamber 11 and one layer of feeding chamber 13, and the lower section of two layers of 11 discharge port of feeding chamber is equipped with conveyer belt 12, the other end of conveyer belt 12 is located above the feed inlet of one layer of feeding chamber 13, and two layers of feeding chamber 11 and one layer of feeding chamber 13 are equal Identical for more than two and quantity, the bottom of one layer of feeding chamber 13 is equipped with weighing batcher.

For the ease of charging mixing, the transport of plurality of raw materials, the stack pallet I 9 includes storage bin I 92, in storage bin I 92 Equipped with agitating shaft, hangers 91 is installed in top side, and discharge baffle I is arranged in bottom, and lower end is fixedly mounted with walking dolly I 93, walks small I 93 top installation of vehicle is for controlling the motor III of its walking.

For the ease of bulk materials and the smooth spiral discharging of piece material, the stack pallet II 5 includes walking dolly II, row Trolley II is walked equipped with storage bin II 51, II 51 lower end of storage bin is equipped with weighing batcher 52, and weighing batcher 52 connects motor I 53, II 51 bottom end of storage bin is tiltedly vertical discharge nozzle, and the barrel I 54 tilted down is welded in the exit of discharge nozzle, in barrel I 54 Equipped with barrel II 55, helical blade is welded on II 55 inner wall of barrel, import and II 51 discharge outlet of storage bin of barrel II 55 are held It connects, barrel II 55 is stretched out along barrel I 54, is fixedly mounted with gear close to barrel I 54 on the extension end of barrel II 55, is set on walking dolly II There is motor II 56, motor II 56 is equipped with sprocket wheel, and sprocket wheel is coupled with gear by chain；It is additionally provided on the extension end of barrel II 55 Bearing block, bearing block are mounted on walking dolly II.The structure that helical blade is welded on II 55 inner wall of barrel makes bulk materials It is not in stuck phenomenon when discharging.

In order to adapt to the material transportation of a plurality of production line, as shown in Fig. 2, the transferring device 6 includes pit 62, pit 62 In be equipped with turntable 61, turntable 61 is equipped with transfer track 611, and the port of transfer track 611 is oblique line, the first track 2 and the The port of three tracks, 10 infall is the oblique interface mutually accepted with 611 oblique line port of transfer track, and oblique interface is to prevent Turntable 61 loosens when stack pallet I 9 conveys.Transfer track 611 and the first track 2 are accepted, and make stack pallet I 9 toward 3 side of elevator To 2 direction of the first track walk conveying；When turntable 61 is rotated by 90 °, transfer track 611 and third track 10 are accepted, so that sending Truck I 9 is walked toward 10 direction of third track and is conveyed, convenient for the material transportation of three production lines.

Preferably, the elevator 3 is chain elevator, and chain elevator is the prior art.

Further, the side of 8 upper section of kiln casing drum is equipped with feed opening 82, and bottom end is equipped with pedestal 83, and top is set There are handle 84, kiln casing drum 8 easy to disassemble, convenient for periodic maintenance, replacement.

Above-mentioned all walking dollies, weighing batcher, motor and chain elevator are all connected with PLC controller.

The course of work of the utility model is following (by taking three kinds of raw materials as an example):

(1) it feeds: three kinds of raw materials is respectively put into three two layers of feeding chambers 11, open PLC controller, three kinds of raw materials point Not Tong Guo conveyer belt 12 be transported in one layer of feeding chamber 13, control stack pallet I 9 runs to it one layer of raw material need to be added to feed Below 13 discharge port of storehouse, so that adapting pipe 14 and birdsmouth I 95 are in close contact, feed, pass through one layer of 13 bottom of feeding chamber Weighing batcher and PLC controller control feeding quantity mixed material is stirred after stack pallet I 9 is added in all raw materials It mixes, is conveyed after the completion of stirring.

(2) material conveys: stack pallet I 9 is walked along the first track 2 first, when running to transferring device 6, adjusts turntable 61 It accepts transfer track 611 and the track of required operation mutually, accepts transfer track 611 with 2 phase of the first track, then middle transition Road 611 and the first track 2 are on same straight line, then stack pallet I 9 is walked along the first track 2.When stack pallet I 9 runs to liter When drop 3 lower section of machine, the hangers 91 on stack pallet I 9 is just stuck in the U-lag of channel steel 31, controls elevator by PLC controller Stack pallet I 9 is promoted to above second layer workbench by 3 work, elevator 3, and control stack pallet II 5 runs to stack pallet I 9 The discharging gear of stack pallet I 9 is opened so that the discharge port of I 9 bottom of stack pallet is corresponding with II 5102 position of birdsmouth in underface Plate I, material enters in the storage bin II 51 of stack pallet II 5 at this time, starts sack cleaner 57, is dusted.After charging, Controlling stack pallet II 5 by PLC makes it walk along the second track 4 to 7 direction of kiln, when it runs near kiln casing drum 8 Suitable position feeds, and is located inside kiln casing drum 8 at this point, the discharge port of barrel II 55 passes through feed opening 82.

(3) kiln feeds: so that motor I 53 and motor II 56 is worked by PLC controller, barrel I 54 does not turn at this time, barrel II 55 carry out rotary work, control feeding quantity by the weighing batcher 52 of II 51 lower end of storage bin, material passes through barrel II 55 Spiral discharging, into kiln 7.

Above-described is only preferred embodiments of the present invention, it is noted that for those skilled in the art For, under the premise of not departing from the utility model general idea, several changes and improvements can also be made, these also should be considered as The protection scope of the utility model, these all will not influence the effect and patent practicability of the utility model implementation.

Claims

1. a kind of dust-proof kiln automatic proportioning transportation system, including automatic feeding device, stack pallet I (9), stack pallet II (5), automatic feeding device include one layer of feeding chamber (13), and the bottom of stack pallet I (9) is equipped with for being stack pallet II (5) The discharge port of charging, discharge port edge are equipped with outer II, install discharge baffle I on discharge port, stack pallet I (9) includes storage bin I (92), stack pallet II (5) includes storage bin II (51), it is characterised in that: the affixed undertaking in bottom of one layer of feeding chamber (13) It manages (14), discharge baffle II (16) is equipped at the top of adapting pipe (14), operated pneumatic valve, adapting pipe are installed in discharge baffle II (16) (14) bottom edge is equipped with the outer I (15) extended laterally outward；The top of the storage bin I (92) and storage bin II (51) It is respectively equipped with top cover I (94) and top cover II (5101), top cover I (94) and storage bin I (92) are structure as a whole, top cover II (5101) It is structure as a whole with storage bin II (51), has birdsmouth I (95) and birdsmouth on top cover I (94) and top cover II (5101) II (5102)；Storage bin II (51) top-side is equipped with sack cleaner (57).

2. dust-proof kiln automatic proportioning transportation system as described in claim 1, it is characterised in that: the bag-type dusting Device (57) includes the filter cylinder (5701) for being fixed in storage bin II (51) side, and the lower part of filter cylinder (5701) is equipped with exhaust column (5702), the other end of exhaust column (5702) is connected to the top-side of storage bin II (51), the top installation of filter cylinder (5701) Blower (5703), blower (5703) outside are equipped with air outlet, and the bottom end of filter cylinder (5701) is equipped with discharge flapper (5704), blanking gear The handle of opening and closing is installed on plate (5704).

3. dust-proof kiln automatic proportioning transportation system as described in claim 1, it is characterised in that: the ingredient conveying System specifically includes upper layer and lower layer workbench, and first layer workbench is equipped with kiln (7) and the first track (2), the second layer Workbench is equipped with the second track (4) and is located at the kiln casing drum (8) on kiln (7) top, the first track (2) and the second rail Road (4) is parallel to each other, and the side on the first track (2) and the second track (4) far from kiln (7) is equipped with elevator (3), the second rail Road (4) is equipped with the stack pallet II (5) mobile along the second track (4), and the first track (2) is equipped with mobile along the first track (2) Stack pallet I (9), stack pallet I (9) be equipped with hangers (91), elevator (3) be equipped with for being opened with what hangers (91) matched The outside channel steel (31) of mouth, channel steel (31) and hangers (91) are in same level；Far from elevator on first track (2) (3) side is equipped with charging deck (1), is equipped with and the orthogonal third track of the first track (2) in the middle part of the first track (2) (10), the transfer that the first track (2) and third track (10) infall are equipped with the walking track for changing stack pallet I (9) fills Set (6).

4. dust-proof kiln automatic proportioning transportation system as claimed in claim 3, it is characterised in that: the charging deck It (1) include two layers of rack, one layer of rack is open type, two layers of two layers of feeding chamber (11) and one layer of feeding chamber including two layers (13), the lower section of two layers of feeding chamber (11) discharge port is equipped with conveyer belt (12), and the other end of conveyer belt (12) is located at one layer of charging Above the feed inlet in storehouse (13), two layers of feeding chamber (11) are that more than two and quantity is identical with one layer of feeding chamber (13), and one layer The bottom of feeding chamber (13) is equipped with weighing batcher.

5. dust-proof kiln automatic proportioning transportation system as claimed in claim 1 or 3, it is characterised in that: the feeding Vehicle I (9) includes storage bin I (92), and agitating shaft is equipped in storage bin I (92), and hangers (91) are installed in top side, bottom setting Discharge baffle I, lower end are fixedly mounted with walking dolly I (93), and installation is for controlling the motor III of its walking above walking dolly I (93).

6. dust-proof kiln automatic proportioning transportation system as claimed in claim 1 or 3, it is characterised in that: the feeding Vehicle II (5) includes walking dolly II, and walking dolly II is equipped with storage bin II (51), and storage bin II (51) lower end is equipped with poidometer Measuring device (52), weighing batcher (52) connect motor I (53), and storage bin II (51) bottom end is tiltedly vertical discharge nozzle, discharge nozzle The barrel I (54) tilted down is welded in exit, and barrel II (55) is equipped in barrel I (54), is welded on barrel II (55) inner wall Helical blade, the import of barrel II (55) and storage bin II (51) discharge outlet are accepted, and barrel II (55) is stretched along barrel I (54) Out, it is fixedly mounted with gear close to barrel I (54) on the extension end of barrel II (55), walking dolly II is equipped with motor II (56), motor II (56) are equipped with sprocket wheel, and sprocket wheel is coupled with gear by chain；Bearing block, bearing are additionally provided on the extension end of barrel II (55) Seat is mounted on walking dolly II.

7. dust-proof kiln automatic proportioning transportation system as claimed in claim 3, it is characterised in that: the transferring device (6) include pit (62), be equipped with turntable (61) in pit (62), turntable (61) is equipped with transfer track (611), transfer track (611) port is oblique line, and the port of the first track (2) and third track (10) infall is and transfer track (611) The oblique interface that oblique line port is mutually accepted.

8. dust-proof kiln automatic proportioning transportation system as claimed in claim 3, it is characterised in that: the elevator It (3) is chain elevator.

9. dust-proof kiln automatic proportioning transportation system as claimed in claim 3, it is characterised in that: the kiln charging The side of cylinder (8) upper section is equipped with feed opening (82), and bottom end is equipped with pedestal (83), and top is equipped with handle (84).