CN208698920U - A kind of adsorbable formula Coating measurement robot - Google Patents
A kind of adsorbable formula Coating measurement robot Download PDFInfo
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- CN208698920U CN208698920U CN201821410950.1U CN201821410950U CN208698920U CN 208698920 U CN208698920 U CN 208698920U CN 201821410950 U CN201821410950 U CN 201821410950U CN 208698920 U CN208698920 U CN 208698920U
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- rack
- calibrator
- slave unit
- driving part
- formula coating
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Abstract
The utility model discloses a kind of adsorbable formula Coating measurement robot, including rack, the magnetic suck crawler belt on rack two sides, and detection label component and calibrator mounting box set on rack upper surface；Magnetic suck crawler belt includes: driving part, slave unit, absorption crawler belt and permanent magnet, driving part is connected in the rear end of rack side, slave unit is connected in the front end of rack side, pass through absorption crawler haulage connection between driving part and slave unit, permanent magnet has several piece, is distributed on absorption track outer surface；Detection label component includes: measurement arm and marker arm；Calibrator host is equipped in calibrator mounting box.The utility model meets the needs of to steel construction coating thickness measuring, reduces high altitude operation risk, detects the dead angle that can not manually detect.
Description
Technical field
The utility model relates to the detection devices of adhesive force between coating and substrate, can inhale more specifically to one kind
Fu Shi Coating measurement robot.
Background technique
The automatic machinery people that climbing robot can be climbed and be fulfiled assignment in perpendicular walls.Climbing robot is also known as
Limit operation robot is also known as in foreign countries because vertical walls operation exceeds the limit of people for wall-surface mobile robot.
Climbing robot must have absorption and mobile two basic functions, and common suction type has negative-pressure adsorption and permanent magnetic suck two
Kind.Wherein negative pressure mode can be adsorbed on wall surface by generating negative pressure in sucker, not limited by wall surface material；Permanent magnetism is inhaled
Subsidiary formula formula then has permanent magnet and electromagnet two ways, is only applicable to absorption magnetic conductivity wall surface.Climbing robot is mainly used for stone
Change enterprise and defect detecting test or spray painting processing are carried out to cylindrical big tank, or carries out the cleaning and spraying of building.In nuclear industry
For checking thickness measuring etc., it can be also used for the industries such as fire-fighting and shipbuilding.
Currently, coating will be carried out in steel structure surface on gantry crane harbour based on steel construction, for play fire prevention,
The effects of anti-corrosion is highly important for brushing suitable spreading rate on steel substrate, if applying coating excessively thin, will be incited somebody to action
This benefit of paint film is preferably minimized, because the inhibition growth additive for including in relatively thin coating is insufficient, and thicker paint film
It can not only provide coating due mildew resistance, also contribute to prevent mushroom from obtaining nutriment from substrate, therefore, need
The thickness of coating is measured, the coating layer thickness of standard requirements can be reached.Coating layer thickness is measured now
There are three types of methods for method: respectively pulling open method, cross-hatching, scratch, these measurement methods are all will be by manual operation ability
It completes, for steel construction main body large-scale on gantry crane harbour, staff also needs to be equipped with relevant ascending tool progress
Operation of climbing to a higher point measurement, can have corresponding security risk.
And permanent magnetic suck climbing robot is to belong to specialized robot, is chiefly used under severe, dangerous, limit industrial and mineral, is being led
The operations specific that such as detects, overhauls, welds or polish is carried out on magnetic wall surface.Currently, permanent magnetic suck climbing robot is in core work
Industry, petrochemical industry, building industry, fire department, shipbuilding industry etc. are widely used in the production and construction based on steel construction.
But not yet it is applied in terms of detecting coating layer thickness.
Utility model content
In view of the above defects of the prior art, the purpose of the utility model is to provide a kind of adsorbable formula coatings to survey
Measure robot, meet the needs of to steel construction coating thickness measuring, reduction high altitude operation risk, detect can not manually detect it is dead
Angle.
To achieve the above objectives, the present invention adopts the following technical solutions:
A kind of adsorbable formula Coating measurement robot, comprising: rack, the magnetic suck crawler belt on rack two sides, and
Detection set on rack upper surface marks component and calibrator mounting box；
The magnetic suck crawler belt includes: that driving part, slave unit, absorption crawler belt and permanent magnet, driving part are connected in
The rear end of rack side, slave unit are connected in the front end of rack side, pass through absorption crawler belt between driving part and slave unit
Transmission connection, permanent magnet have several piece, are distributed on absorption track outer surface；
The detection marks component, comprising: measurement arm and marker arm；
The measurement arm, comprising: the first mounting plate, the first electric cylinders on the first mounting plate are set to the first electric cylinders top
The probe mounting blocks in portion, and the Thicknesser probe on probe mounting blocks；
The marker arm, comprising: the second mounting plate, the second electric cylinders on the second mounting plate are set to the second electric cylinders top
The marking pen mounting blocks in portion, and the marking pen on marking pen mounting blocks；
The machine frame inside is equipped with PLC, power supply and remote control module, and the front end of rack is connected with sensing detection head；
Calibrator host is equipped in the calibrator mounting box, calibrator host and remote control module signal data connect
It connects.
The sensing detection head has a pair, is symmetrically disposed on the front end of rack, and be connected and fixed on machine by bracket
Frame front end.
The front end of the rack is also connected with handle.
The driving part, comprising: driving pulley, bearing block and stepper motor, the wheel shaft on driving pulley are connected in axis
It holds on seat, bearing block is connected with rack side rear end, and stepper motor is for driving driving pulley.
The slave unit, comprising: synchronous pulley, mounting base and bolt is adjusted, offers adjusting through-hole in mounting base,
Wheel shaft on synchronous pulley is connected in the adjusting through-hole of mounting base, adjusts bolt and is set in mounting base, for adjusting synchronous pulley
Adjusting the fixation position in through-hole.
Camera is also connected on the calibrator host.
The remote control module and external host signal data connection.
In the above technical solution, a kind of adsorbable formula Coating measurement robot provided by the utility model is not necessarily to
It allows staff to climb to a higher point operation, to reduce high altitude operation risk, then robot measurement can be made to reach by magnetic suck crawler belt
Any position in steel construction main body detects the dead angle that can not manually reach, and easy to operate, staff only need to be by long-range
Remote control just can control robot measurement and move in steel construction main body, and measurement data can be sent on the display screen of host.
The blank in terms of permanent magnetic suck climbing robot is applied to detection coating layer thickness is also compensated for simultaneously.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model robot measurement；
Fig. 2 is the structural schematic diagram of driving part in the utility model robot measurement；
Fig. 3 is the structural schematic diagram of slave unit in the utility model robot measurement；
Fig. 4 is the structural schematic diagram that arm is measured in the utility model robot measurement；
Fig. 5 is the structural schematic diagram of marker arm in the utility model robot measurement.
Specific embodiment
The technical solution of the utility model is further illustrated with reference to the accompanying drawings and examples.
Incorporated by reference to shown in Fig. 1 to Fig. 5, a kind of adsorbable formula Coating measurement robot provided by the utility model, comprising:
Rack 1, the magnetic suck crawler belt on 1 two sides of rack, and detection label component 2 and calibrator set on 1 upper surface of rack
Mounting box 3, magnetic suck crawler belt are creeped for absorption of the robot measurement in steel construction main body.
Preferably, the magnetic suck crawler belt, includes: driving part 4, slave unit 5, adsorbs crawler belt 6 and permanent magnet 7,
Driving part 4 is connected in the rear end of 1 side of rack, and slave unit 5 is connected in the front end of 1 side of rack, driving part 4 and slave unit
It is sequentially connected between 5 by absorption crawler belt 6, permanent magnet 7 has several piece, is distributed on absorption 6 outer surface of crawler belt, passes through permanent magnet
7 are adsorbed in steel construction main body, and driving part 4 is creeped mobile power as robot measurement.
Preferably, the detection marks component 2, comprising: measurement arm 21 and marker arm 22, measurement arm 21 is for detecting coating
Thickness, marker arm 22 is for marking the underproof position of coating layer thickness.
Preferably, the measurement arm 21, comprising: the first mounting plate 211, the first electric cylinders on the first mounting plate 211
212, the probe mounting blocks 213 set on 212 top of the first electric cylinders, and the Thicknesser probe 214 on probe mounting blocks 213,
By the stretching motion of the first electric cylinders 212, the thickness that Thicknesser probe 214 detects surface covering is controlled.
Preferably, the marker arm 22, comprising: the second mounting plate 221, the second electric cylinders on the second mounting plate 221
222, the marking pen mounting blocks 223 set on 222 top of the second electric cylinders, and the marking pen on marking pen mounting blocks 223
224, by the stretching motion of the second electric cylinders 222, control the mark that marking pen 224 marks unqualified thickness lattice in coating surface.
Preferably, the control elements such as PLC, power supply and remote control module are equipped with inside the rack 1, for controlling measurement
Robot motion, the front end of rack 1 are connected with a pair of symmetrically arranged sensing detection head 8, and sensing detection head 8 is connected by bracket 9
It is fixed on 1 front end of rack, for detecting forward path, prevents collide or fall Deng fortuitous events.The front end of rack 1 is also connected with handle
Hand 10, convenient for the handling of staff.
Preferably, being equipped with calibrator host, calibrator host and remote control module signal in the calibrator mounting box 3
Data connection, and camera is reconnected, it can will test in data and image remote transmission to the display screen of external host.
Preferably, the driving part 4, comprising: driving pulley 41, bearing block 42 and stepper motor 43, driving pulley
Wheel shaft on 41 is connected on bearing block 42, and bearing block 42 is connected with 1 side rear end of rack, and stepper motor 43 is for driving main belt
Wheel 41.The driving part 4 of 1 two sides of rack can be used as asynchronous rotation, integrally turn to for controlling robot measurement, stepper motor
43 accurate can control move distance, uniformly measure for achieving the purpose that, bearing block 42 can protect the axis on stepper motor 43 to subtract
Few suffered bending force.
Preferably, the slave unit 5, comprising: synchronous pulley 51, mounting base 52 and adjusting bolt 53, mounting base 52
On offer and adjust through-hole 54, the wheel shaft 55 on synchronous pulley 51 is connected in the adjusting through-hole 54 of mounting base 52, adjusts bolt 53
In mounting base 52, the fixation position in through-hole 54 is being adjusted for adjusting synchronous pulley 51, by controlling to adjust bolt 53
The center of synchronous pulley 51 can be made to change, to adjust the tightness of absorption crawler belt 6.
Those of ordinary skill in the art it should be appreciated that more than embodiment be intended merely to illustrate that this is practical new
Type, and be not used as the restriction to the utility model, as long as in the spirit of the utility model, to the above
Variation, the modification of embodiment will all be fallen in the Claims scope of the utility model.
Claims (7)
1. a kind of adsorbable formula Coating measurement robot characterized by comprising rack, the magnetic suck on rack two sides
Crawler belt, and detection label component and calibrator mounting box set on rack upper surface；
The magnetic suck crawler belt includes: that driving part, slave unit, absorption crawler belt and permanent magnet, driving part are connected in rack
The rear end of side, slave unit are connected in the front end of rack side, pass through absorption crawler haulage between driving part and slave unit
Connection, permanent magnet have several piece, are distributed on absorption track outer surface；
The detection marks component, comprising: measurement arm and marker arm；
The measurement arm, comprising: the first mounting plate, the first electric cylinders on the first mounting plate, at the top of the first electric cylinders
Probe mounting blocks, and the Thicknesser probe on probe mounting blocks；
The marker arm, comprising: the second mounting plate, the second electric cylinders on the second mounting plate, at the top of the second electric cylinders
Marking pen mounting blocks, and the marking pen on marking pen mounting blocks；
The machine frame inside is equipped with PLC, power supply and remote control module, and the front end of rack is connected with sensing detection head；
Calibrator host is equipped in the calibrator mounting box, calibrator host is connect with remote control module signal data.
2. a kind of adsorbable formula Coating measurement robot as described in claim 1, it is characterised in that: the sensing detection head
With a pair, it is symmetrically disposed on the front end of rack, and front end of rack is connected and fixed on by bracket.
3. a kind of adsorbable formula Coating measurement robot as described in claim 1, it is characterised in that: the front end of the rack
Also it is connected with handle.
4. a kind of adsorbable formula Coating measurement robot as described in claim 1, it is characterised in that: the driving part,
It include: driving pulley, bearing block and stepper motor, the wheel shaft on driving pulley is connected on bearing block, bearing block and rack side
Rear end is connected, and stepper motor is for driving driving pulley.
5. a kind of adsorbable formula Coating measurement robot as described in claim 1, it is characterised in that: the slave unit,
Include: synchronous pulley, mounting base and adjusting bolt, offers adjusting through-hole in mounting base, the wheel shaft on synchronous pulley is connected in peace
It in the adjusting through-hole for filling seat, adjusts bolt and is set in mounting base, adjusting the fixation position in through-hole for adjusting synchronous pulley.
6. a kind of adsorbable formula Coating measurement robot as described in claim 1, it is characterised in that: the calibrator host
On be also connected with camera.
7. a kind of adsorbable formula Coating measurement robot as described in claim 1, it is characterised in that: the long-range control mould
Block and external host signal data connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821410950.1U CN208698920U (en) | 2018-08-30 | 2018-08-30 | A kind of adsorbable formula Coating measurement robot |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201821410950.1U CN208698920U (en) | 2018-08-30 | 2018-08-30 | A kind of adsorbable formula Coating measurement robot |
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| CN208698920U true CN208698920U (en) | 2019-04-05 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110406650A (en) * | 2019-08-09 | 2019-11-05 | 南通理工学院 | A kind of ship underwater hull coating film thickness detection robot |
| CN111896470A (en) * | 2019-05-05 | 2020-11-06 | 天津市房屋质量安全鉴定检测中心有限公司 | Reliability detection equipment for glass curtain wall bonding structure |
| CN112284234A (en) * | 2020-10-22 | 2021-01-29 | 苏交科集团股份有限公司 | Magnetic force adsorbs formula steel bridge coating thickness detection device |
-
2018
- 2018-08-30 CN CN201821410950.1U patent/CN208698920U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111896470A (en) * | 2019-05-05 | 2020-11-06 | 天津市房屋质量安全鉴定检测中心有限公司 | Reliability detection equipment for glass curtain wall bonding structure |
| CN110406650A (en) * | 2019-08-09 | 2019-11-05 | 南通理工学院 | A kind of ship underwater hull coating film thickness detection robot |
| CN112284234A (en) * | 2020-10-22 | 2021-01-29 | 苏交科集团股份有限公司 | Magnetic force adsorbs formula steel bridge coating thickness detection device |
| CN112284234B (en) * | 2020-10-22 | 2022-03-08 | 苏交科集团股份有限公司 | Magnetic force adsorbs formula steel bridge coating thickness detection device |
| WO2022083463A1 (en) * | 2020-10-22 | 2022-04-28 | 苏交科集团股份有限公司 | Magnetic adsorption-type steel bridge coating thickness inspection device |
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