The reciprocating synchronous opening/closing mechanism of nose suspension type side form type pneumatic stepless speed-regulating
Technical field
The utility model relates to the side form types of the high-pressure slip casting process of sanitary ceramics medium and high quality toilet product green body
Open mold operating equipment, specifically a kind of reciprocating synchronous opening/closing mechanism of nose suspension type side form type pneumatic stepless speed-regulating.
Background technique
Currently, the toilet class product of domestic and international sanitary ceramics manufacturing enterprise, in order to improve the quality and production effect of green body
Rate, in being replaced using high-pressure slip-casting molding equipment gradually, low-pressure grouting molding equipment.
It is power that off-type high-pressure slip-casting pusher side type switching mechanism, which is all made of electric motor, in general, and gear, rack gear are to execute
Mechanism realizes the on-off action of Belt-type tools side form type, though technique is able to achieve the movement of side type opening and closing, actually makes
With in, operation due to the mach amount of parts of this mechanism is various, there are numerous mismachining tolerances, be allowed to cumulative errors after assembling
It cannot effectively control within the allowable range, two sides type can not achieve good synchronization action in on-off action, so causing
Green body yield rate and off-type efficiency is not high during high-pressure grout injector is in green body off-type, since the limitation of electric motor causes
So that the speed of open mold is not effectively improved, influences production efficiency and finished product rate.
It for current interior off-type pressure forming machine of toilet stool, is carried out using motor machine open mold operation mode
Open mold operation, mechanism is cumbersome, needs mach nonstandard components more, complex manufacturing technology, excessive cycle, and installation is not square
Just, maintenance load is big, influenced in actual use due to fabrication error side type opening and closing during it is asynchronous, cause product table
Face is scratched by model, and excessive waste of manpower, material resources and financial resources affect the service efficiency of equipment and the qualification rate of product.
Utility model content
In order to overcome existing interior off-type pressure forming machine of toilet stool-motor machine die opening mechanism it is complicated, it is erroneous for installation, account for
Big with space, later maintenance amount is big, and side type is opened and closed the defect of net synchronization capability difference, the utility model provide a kind of toilet high pressure at
Type machine-reciprocating synchronous opening/closing the mechanism of nose suspension type side form type pneumatic stepless speed-regulating.
The utility model makees execution power using standard straight stroke cylinder, and national standard low ductility anti-corrosion flexible metal rope is gas
Cylinder power output carrier realizes the synchronous opening/closing movement of two side form types by hanger.Optimize overall mechanism structure, cancel it is heavy and
The complicated components such as electric-powered source at high cost, processing technology is complicated, gear, rack gear, change traditional open-and-close mechanism knot
Structure.
For achieving the above object, the technical solution adopted in the utility model is:
A kind of reciprocating synchronous opening/closing mechanism of nose suspension type side form type pneumatic stepless speed-regulating, rack and use including the mechanism that is switched on
In the hanger of side model lifting, rack is rectangular frame, is separately installed with linear hanger rail, Mei Ge little on two opposite frame bodies
Hanger there are two being equipped on type track;The hanger upper end is fixedly installed with a hanger sliding block by connector, and the hanger is sliding
Block is slidably matched with the hanger rail;It further include the reciprocating synchronous opening/closing driving mechanism of pneumatic stepless speed-regulating;
The driving mechanism includes cylinder, metallic cable, driving wheel and bend wheel;
The cylinder is installed on the inside of the frame body between two tracks by cylinder mounting plate;Cylinder is provided in the middle part of the frame body
Component is protected, both ends are respectively arranged with a bend wheel;
The frame body both ends on frame body opposite where the driving wheel is set to cylinder;Gold is wound on the driving wheel and bend wheel
Belong to rope, the metallic cable passes through fixing card group respectively and connect with hanger sliding block;The metallic cable passes through connector and the cylinder
Protect component connection.
As a preferred solution: the cylinder protection component includes attachment base, connecting plate, opening and closing sliding block and opening and closing track;Institute
Opening and closing track installation the upper surface of frame body where the cylinder is stated, the opening and closing sliding block is placed on the opening and closing track, and and its
It is slidably matched;The connecting plate is installed on the opening and closing sliding block by connector, and the connecting plate is connect with the attachment base,
The attachment base is connect with the extension end of the cylinder.
As a preferred solution: the connecting plate is L shaped plate body, horizontal plane is fixed on opening and closing sliding block by connector,
Its vertical plane is fixedly connected by connector with the metallic cable.
As a preferred solution: the fixing card group includes U-shaped fastener and fixing bolt, the U-shaped fastener Open Side Down button
Above the metallic cable, the U-shaped fastener one side is fixedly connected with the hanger sliding block, and another side is equipped with fixed spiral shell
Metallic cable and the U-shaped fastener are fixed together by bolt, the fixing bolt.
As a preferred solution: two bend wheels are set to the both ends of the frame body of the cylinder side, two driving wheel settings
In the both ends of cylinder opposite frame body;The bend wheel is the double-deck sheave, the setting of axis vertical rack body surface face;The driving wheel
For single layer sheave, the setting of axis parallel shelf body surface face.
As a preferred solution: the metallic cable is upper layer and lower layer, bidirectional reciprocating around assembling structure, it is successively around in driving wheel-
On bend wheel-bend wheel-driving wheel, the endless drive mechanism of a closure is constituted.
As a preferred solution: two ipsilateral hanger sliding blocks are divided into bilevel two metallic cables by fixing card group
On.
As a preferred solution: two ipsilateral hanger sliding blocks do the movement of opposite direction under the drive of metallic cable.
As a preferred solution: a stepless speed regulation is provided on the cylinder, the stepless speed regulation and the cylinder
Air inlet pipe control valve connection.
As a preferred solution: the rack of the switching mechanism is fixed on special model substrate by connector, it is described
Model substrate spiral-lock is in model forming machine rack.
The utility model has occupied area smaller compared to electrodynamic mechanical type die opening mechanism, and structure is very simple, installation dimension
It repairs conveniently, easy to use, reliable performance improves working efficiency, and good appearance can effectively solve the above problem;It optimizes and sets
Standby structure, reduces occupied area;Cancel traditional electric-powered source and add gear, rack structure, considerably reduces cost, mention
High working efficiency and product qualification rate;Change simplifies clasp mould mechanism, reduces the activity duration, improves efficiency;It is reliable simultaneously
The method of synchronization reduce product scratch, improve product qualification rate;Mechanism structure is simple, flexible operation, and speed variable range is big, body
Product is small, can preferably utilize host remaining space, greatly save human and material resources and financial resources.
Detailed description of the invention
Fig. 1 is the top view of the utility model closed mode state.
Fig. 2 is the main view of the utility model closed mode state.
Fig. 3 is the side view of the utility model closed mode state.
Fig. 4 is the top view of the utility model die opening state.
Fig. 5 is the overall structure diagram of the utility model.
Fig. 6 is the structural schematic diagram that cylinder protects component in the utility model.
In figure: cylinder 1, metallic cable 2, hanger rail 3, hanger 4, stepless speed regulation 5, fixing card group 6, driving wheel 7, axis
Seat 8, bend wheel 9 are held, cylinder protects component 10, and attachment base 10-1, connecting plate 10-2 are opened and closed sliding block 10-3, it is opened and closed track 10-4,
Hanger sliding block 11, rack 12, cylinder mounting plate 13.
Specific embodiment
The utility model is described further with reference to the accompanying drawings and examples.
Referring to attached drawing 1-6, this switching mechanism disclosed in the utility model is made to execute dynamic using standard straight stroke cylinder
Power, national standard low ductility anti-corrosion flexible metal rope are cylinder power output carrier, and synchronizing out for two side form types is realized by hanger
Close movement.Optimize overall mechanism structure, cancels heavy and at high cost, electric-powered source, gear, rack gear that processing technology is complicated etc.
Complicated components, change traditional open-and-close mechanism structure.
It is straight that clasp mould mechanism integral installation carries out standard straight stroke cylinder on special model substrate, using compressed air
Line movement, while thrust output or pulling force connect guard member, low ductility anti-corrosion flexible metal rope fixing card group by cylinder
The power output of cylinder is transmitted to low ductility anti-corrosion flexible metal rope, and above (metallic cable is the ring junction a being closed completely configuration
Formula), low ductility anti-corrosion flexible metal is restricted due to metallic cable bend wheel and is altered course by low ductility anti-corrosion flexible metal rope, so
Opposite identical and synchronous " power " of both direction is obtained, this simultaneous force passes through low ductility anti-corrosion flexible metal rope fixing card again
Group acts on hanger, and hanger is moved in a straight line together with side form type along normal linearity track, realizes that accurately side form type is same
Walk opening and closing.
This reciprocating synchronous opening/closing mechanism of nose suspension type side form type pneumatic stepless speed-regulating, 12 He of rack including the mechanism that is switched on
For the hanger 4 of side model lifting, specific component further includes cylinder 1, metallic cable 2, hanger rail 3, stepless speed regulation 5, consolidates
Determine card group 6, driving wheel 7, bearing block 8, bend wheel 9, hanger sliding block 11.
Rack 11 is rectangular frame, is separately installed with linear hanger rail on two opposite frame bodies, hanger rail is using mark
Almost linear track can be outsourcing standard finished products part, be equipped on each track there are two hanger 4, hanger upper end is solid by connector
Dingan County is equipped with a hanger sliding block 11, and hanger sliding block is slidably matched with hanger rail.
Driving mechanism for switching mechanism movement includes cylinder 1, metallic cable 2, driving wheel 7 and bend wheel 9.Cylinder passes through
Cylinder mounting plate 13 is installed on the inside of the frame body between two tracks, and cylinder mounting plate is vertically fixed on the inside of frame body by bolt,
Cylinder is installed on the inside of cylinder mounting plate by bolt.It installs and is provided with cylinder protection component 10 in the middle part of the frame body of cylinder,
Both ends are respectively arranged with a bend wheel 9.The frame body both ends on frame body opposite, driving wheel and changed course where driving wheel 7 is set to cylinder
Metallic cable 2 is wound on wheel, metallic cable passes through fixing card group respectively and connect with hanger sliding block.Metallic cable passes through connector and the gas
Cylinder protects component connection.
It includes attachment base 10-1, connecting plate 10-2, opening and closing sliding block 10-3 and opening and closing track 10-4 that cylinder, which protects component 10,.It opens
The upper surface of frame body and linear track where closed orbit is installed on the cylinder, opening and closing sliding block are placed on opening and closing track 10-4, and
It is slidably matched with it.Connecting plate 10-2 is installed on opening and closing sliding block by connectors such as bolts, and connecting plate is connect with attachment base, even
The connection of the extension end of joint chair and cylinder, and moved with the expanding-contracting action of extension end.Connecting plate 10-2 is L shaped plate body, water
Plane is bolted on opening and closing sliding block 10-3, and the top of vertical plane is fixedly connected by bolt with the metallic cable 2.
Fixing card group 6 includes U-shaped fastener and fixing bolt, and Open Side Down is buckled in above metallic cable for the U-shaped fastener, gold
Belong to rope across U-shaped fastener, U-shaped fastener one side is fixedly connected with the hanger sliding block, solderable to rivet.Another side is equipped with
Metallic cable and the U-shaped fastener are fixed together by the free end of fixing bolt, fixing bolt.
Two bend wheels 9 are set to the both ends of the frame body of the cylinder side, and two driving wheels are set to the cylinder pair
The both ends of face frame body.Bend wheel is the double-deck sheave, the setting of axis vertical rack body surface face;The driving wheel is single layer sheave, axis
The setting of parallel shelf body surface face.Metallic cable is upper layer and lower layer, bidirectional reciprocating around assembling structure, is successively around in driving wheel-bend wheel-and changes
To on wheel-driving wheel, the endless drive mechanism of a closure is constituted.As shown in Fig. 5, driving wheel, bend wheel and metallic cable are constituted
The frame structure on three sides, two driving wheel sides do not install around metallic cable.Two ipsilateral hanger sliding blocks pass through fixing card
Group is divided on bilevel two metallic cables.Two ipsilateral hanger sliding blocks do opposite direction under the drive of metallic cable
Movement.The top of the connecting plate is fixed by bolt and upper layer metallic cable, and controls its movement.
Preferably, being provided with a stepless speed regulation 5, the air inlet pipe of the stepless speed regulation and the cylinder on cylinder
Control valve connection, for regulating and controlling the expanding-contracting action of cylinder.
The rack of switching mechanism is fixed on special model substrate by connector, the model substrate spiral-lock in model at
In type machine rack.
Metallic cable is restricted using national standard low ductility anti-corrosion flexible metal.
The course of work of the utility model is as follows:
After blank forming, mechanism is in molding state, as shown in Fig. 1, while being also subsequent cycle slip casting
Initial position state.When executing this subjob, cylinder rodless cavity pours the compressed air for meeting pressure requirements, cylinder piston rod
(i.e. extension end) is stretched out and contributes, and connects attachment base and connecting plate drive upper layer metallic cable movement in guard member by cylinder,
Metallic cable alters course when passing through metallic cable bend wheel, obtains the opposite and synchronous power of the both direction vertical with its direction,
This power is transferred force on hanger sliding block by the metallic cable fixing card group being fixed on hanger, and hanger sliding block is together with side form type one
It rises and is moved in a straight line along hanger rail, realize the synchronization opening action of side form type.Meet pressure requirements when cylinder rod chamber pours
Compressed air when, cylinder movement with open model when movement on the contrary, it is achieved that the synchronous mould assembling action of side form type.Folding
The folding speed of mould realizes nothing according to grouting process demand, by the stepless speed regulation being mounted on two air inlets of cylinder
Grade speed regulation, to meet process requirements.
As shown in Fig. 5, cylinder initial actuating is the stretching of its piston rod, and hanger is in an open state at this time, when piston rod returns
When contracting, piston rod moves horizontally (diagram direction) to the left, and cylinder protection component slides to the left, drives upper layer metallic cable to moving to left
It is dynamic, and the metallic cable of two sides, under the action of bend wheel, clockwise movement, lower layer are done in the metallic cable of two sides, upper layer
Anticlockwise movement is done, the ring structure of a closure is constituted, and two ipsilateral hangers are installed on upper layer and lower layer difference
Metallic cable on, therefore do relative motion, realize the closure of ipsilateral two hangers;When piston rod stretches out, piston rod does to the right water
(diagram direction) is made in translation, and cylinder protection component slides to the right, and upper layer metallic cable is driven to move right, metallic cable and hanger do with
The opposite movement of above-mentioned movement, realizes the unlatching of hanger.