CN208685317U - In high precision, the strander of super compact surfaces galvanized steel wire rope - Google Patents
In high precision, the strander of super compact surfaces galvanized steel wire rope Download PDFInfo
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- CN208685317U CN208685317U CN201820978572.0U CN201820978572U CN208685317U CN 208685317 U CN208685317 U CN 208685317U CN 201820978572 U CN201820978572 U CN 201820978572U CN 208685317 U CN208685317 U CN 208685317U
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Abstract
The utility model relates to a kind of high-precisions, the strander of super compact surfaces galvanized steel wire rope, this high-precision, super compact surfaces galvanized steel wire rope strander by the way that diameter of phi 125mm is made in I-beam wheel, improve its revolving speed, and closes up rear side in steel wire pressing mold and twirl component was set, steel wire can be made to generate micro-plastic deformation, eliminate its stress that rebounds, improve the quality of steel wire, furthermore traction component is additionally provided with before take-up component, traction component gear mechanism traction steel wire carries out take-up, improves twisting intensity;And the spring damping tension-adjusting gear added in unwrapping wire component can regulate payingoff speed by spring own resilient, to stablize laying tension, so that steel wire even stress in the process of laying the line.
Description
Technical field
The utility model relates to a kind of high-precisions, the strander of super compact surfaces galvanized steel wire rope, for carrying out to steel wire
It is twisted.
Background technique
Wirerope be by the twisted steel product constituted of more steel wires, carbon steel surface can according to need increase zinc coat,
Allumen layer, aluminium coating, copper plate, painting epoxy resin etc..Steel strand wires are pressed steel wire or twisted wire by strander in production
Certain lay pitch and orientation wringing are at stock.In twisting steel wire, by multiple I-beam wheels while steel wire is twisted together strander by unwrapping wire,
But the Loosen up wire wheel revolving speed of previous strander is not high, while the twisting intensity of steel wire or twisted wire is not high, is unable to satisfy high quality
Product demand;There is rebound stress in the wirerope after being furthermore twisted together, the Quality of Steel Wire Rope after affecting final be twisted together;And with
When past wirerope has twirl stock, closes rope, the payingoff speed of actinobacillus device is unstable, so that steel wire in the process of laying the line cannot be even
Stress affects the quality of steel wire.
Summary of the invention
Purpose of the utility model is to overcome the above-mentioned shortcomings and provide a kind of payingoff speed is fast, twisting intensity is high, and can
To eliminate wirerope stress, payingoff speed is stablized, so that steel wire even stress in the process of laying the line, ensure that the height of the quality of steel wire
The strander of precision, super compact surfaces galvanized steel wire rope.
Purpose of the utility model is realized as follows:
The strander of a kind of high-precision, super compact surfaces galvanized steel wire rope is arrived in the past in the rack of the high speed strander
After be disposed with unwrapping wire component, host component, die module, cross twirl component, traction component and take-up component, the unwrapping wire group
Part includes multiple I-beam wheels, and the diameter of I-beam wheel is Φ 125mm, and revolving speed is up to 3500 revs/min, and in each I-beam wheel
It is wound with steel wire, includes cylinder in host component, the steel wire in each I-beam wheel bypasses drum surface, steel after threading mouth
Silk first passes through pre- modification component after cylinder and carries out pre- modification, is then sent through at die module and closes up, was subsequently fed into twirl group
Twirl was carried out in part, crosses on twirl component and is connected with individual motor, and twirl component operation was driven by motor, crosses in twirl component and has
Multiple pulleys, steel wire can make steel wire cross twirl after bypassing multiple pulleys, and be equipped with rear modification component before and after twirl component excessively
Modification after carrying out to steel wire, the rear side of rear modification component is traction component and take-up component, wherein equipped with traction on traction component
It takes turns, take-up is carried out come mechanical traction steel wire by gear on traction wheel.
It is provided with spring damping tension-adjusting gear in the unwrapping wire component, which includes base
Seat, is provided with multiple fixed pulleys, a movable pulley and a take-up pulley on pedestal, in one of them fixed pulley
Between be fixed with damping block, which has been externally wrapped with chain, and one end of the chain is fixed on the base, and the other end is connected with chain
Swing arm, an and pulley swing arm is connected on movable pulley, pulley swing arm are arranged in the top of chain swing arm, pulley swing arm and
Chain swing arm is connected by a bearing, and chain swing arm can be rotated with pulley swing arm, the horizontal direction of the pulley swing arm
On be fixed with a swing arm mandril, swing arm mandril is followed by pulley swing arm motion, is connected between the take-up pulley and swing arm mandril
A piece spring.
Compared with prior art, the utility model has the beneficial effects that
This high-precision, super compact surfaces galvanized steel wire rope strander by the way that diameter of phi 125mm is made in I-beam wheel, make
Its revolving speed improves, and closes up rear side in steel wire pressing mold and twirl component was arranged, and steel wire can be made to generate micro-plastic deformation, eliminate it
Rebound stress, improves the quality of steel wire, and traction component is furthermore additionally provided with before take-up component, and traction component gear mechanism draws steel
Silk carries out take-up, improves twisting intensity;And the spring damping tension-adjusting gear added in unwrapping wire component can pass through spring
Own resilient regulates payingoff speed, to stablize laying tension, so that steel wire even stress in the process of laying the line.
Detailed description of the invention
Fig. 1 be the utility model high-precision, super compact surfaces galvanized steel wire rope strander structural schematic diagram.
Fig. 2 is the structural schematic diagram of pre- modification component in Fig. 1.
Fig. 3 is the schematic diagram that pre- modification component bypasses steel wire in Fig. 2.
Fig. 4 is rear modification component and the enlarged drawing for crossing twirl component in Fig. 1.
Fig. 5 is the structural schematic diagram of spring damping tension regulating device in unwrapping wire component in Fig. 1.
Wherein: unwrapping wire component 1, I-beam wheel 1.1, host component 2, cylinder 2.1, pre- modification component 3, die module 4, rear change
Type component 5 crosses twirl component 6, motor 6.1, pulley 6.2, traction component 7, traction wheel 7.1, take-up component 8, pedestal 9.1, fixes
Formula pulley 9.2, movable pulley 9.3, take-up pulley 9.4, damping block 9.5, chain 9.6, chain swing arm 9.7, pulley swing arm 9.8,
Bearing 9.9, swing arm mandril 9.10, spring 9.11.
Specific embodiment
Referring to Fig. 1 to Fig. 5, the utility model relates to a kind of high-precisions, the strander of super compact surfaces galvanized steel wire rope, twist
Unwrapping wire component 1, host component 2, pre- modification component 3, die module 4, rear change are disposed in the rack of stock machine from front to back
Type component 5, excessively twirl component 6, traction component 7 and take-up component 8, the unwrapping wire component 1 include the I-beam wheel of multiple Φ 125mm
1.1, for I-beam wheel since diameter is smaller, revolving speed is wound with steel wire, host up to 3500 revs/min in each I-beam wheel 1.1
It include cylinder 2.1 on component 2, the steel wire in each I-beam wheel 1.1 bypasses 2.1 surface of cylinder, steel wire warp after threading mouth
It crosses after cylinder 2.1 and first passes through pre- modification component 3 and carry out pre- modification, pre- modification component 3 can be such that steel wire generates in advance to twist to center
The internal stress of conjunction, to be not easy loosely, to be easy to control size, be then sent through at die module 4 and close up, be subsequently fed into twirl component
Twirl was carried out in 6, crosses on twirl component 6 and is connected with individual motor 6.1, was driven twirl component 6 to work by motor 6.1, and was crossed twirl group
Multiple pulleys 6.2 are had in part 6, steel wire can make steel wire cross twirl after bypassing multiple pulleys 6.2, and then produce each steel wire all
Its stress that rebounds is eliminated in raw micro intensity surrender and micro-plastic deformation, improves the quality of steel wire, and cross and twist component 6
Front and back is equipped with modification after rear modification component 5 carries out steel wire, and the rear side of rear modification component 5 is traction component 7 and take-up component
8, traction wheel 7.1 is wherein housed on traction component 7, passes through gear mechanism traction steel wire on traction wheel 7.1 and carries out take-up, improve
Twisting intensity.
It is respectively provided with spring damping tension-adjusting gear in two unwrapping wire components 1, which includes
Pedestal 9.1 is provided with the movable pulley 9.3 of 9.2, one, multiple fixed pulleys and a take-up pulley 9.4 on pedestal 9.1,
In be fixed with damping block 9.5 among a fixed pulley 9.2, which has been externally wrapped with chain 9.6, the chain
9.6 one end is fixed on pedestal 9.1, and the other end is connected with chain swing arm 9.7, and a pulley is connected on movable pulley 9.3
The top of chain swing arm 9.7 is arranged in swing arm 9.8, pulley swing arm 9.8, and pulley swing arm 9.8 and chain swing arm 9.7 pass through an axis
It holds 9.9 to be connected, chain swing arm 9.7 can be rotated with pulley swing arm 9.8, fixed in the horizontal direction of the pulley swing arm 9.8
There is a swing arm mandril 9.10, swing arm mandril 9.10 is followed by the movement of pulley swing arm 9.8, the take-up pulley 9.4 and swing arm mandril
A spring 9.11 is connected between 9.10.
The working principle of spring damping tension-adjusting gear is, when the payingoff speed of unwrapping wire component 1 generates variation, chain
9.6 are wrapped in and can fluff or become tight on damping block 9.5, and chain 9.6 will be rotated with chain swing arm 9.7 at this time, chain swing arm
9.7 rotate with swing arm mandril 9.10, and swing arm mandril 9.10 is due to fixed with spring 9.11, and spring 9.11 can give swing arm mandril
9.10 pulling force or thrust to regulate payingoff speed, and then stablize laying tension so that steel wire in the process of laying the line it is even by
Power.
Claims (1)
1. the strander of a kind of high-precision, super compact surfaces galvanized steel wire rope, it is characterised in that: in the rack of the strander from
Front to back is disposed with unwrapping wire component, host component, die module, crosses twirl component, traction component and take-up component, described to put
Line component includes multiple I-beam wheels, and the diameter of I-beam wheel is Φ 125mm, and revolving speed is up to 3500 revs/min, and each I-shaped
It is wound with steel wire on wheel, includes cylinder in host component, the steel wire in each I-beam wheel bypasses cylinder table after threading mouth
Face, steel wire first pass through pre- modification component after cylinder and carry out pre- modification, be then sent through at die module and close up, be subsequently fed into
It twists and carried out twirl in component, cross on twirl component and be connected with individual motor, twirl component operation was driven by motor, is crossed in twirl component
With multiple pulleys, steel wire can make steel wire cross twirl after bypassing multiple pulleys, and be equipped with rear modification before and after twirl component excessively
The rear side of modification after component carries out steel wire, rear modification component is traction component and take-up component, is wherein equipped on traction component
Traction wheel carries out take-up by gear come mechanical traction steel wire on traction wheel;
Spring damping tension-adjusting gear is equipped in the unwrapping wire component, which includes pedestal, base
It is provided with multiple fixed pulleys, a movable pulley and a take-up pulley on seat, it is solid among one of them fixed pulley
Surely there is damping block, which has been externally wrapped with chain, and one end of the chain is fixed on the base, and the other end is connected with chain pendulum
Arm, and a pulley swing arm is connected on movable pulley, the top of chain swing arm, pulley swing arm and chain is arranged in pulley swing arm
Swing arm is connected by a bearing, and chain swing arm can be rotated with pulley swing arm, solid in the horizontal direction of the pulley swing arm
Surely there is a swing arm mandril, swing arm mandril is followed by pulley swing arm motion, one is connected between the take-up pulley and swing arm mandril
Spring.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201820978572.0U CN208685317U (en) | 2018-06-22 | 2018-06-22 | In high precision, the strander of super compact surfaces galvanized steel wire rope |
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CN201820978572.0U CN208685317U (en) | 2018-06-22 | 2018-06-22 | In high precision, the strander of super compact surfaces galvanized steel wire rope |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110453517A (en) * | 2019-08-13 | 2019-11-15 | 中铁建电气化局集团康远新材料有限公司 | A kind of control device and its method of twisted wire outer diameter |
CN116240742A (en) * | 2023-02-25 | 2023-06-09 | 江阴特锋机械有限公司 | Wire rope stranding pay-off |
-
2018
- 2018-06-22 CN CN201820978572.0U patent/CN208685317U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110453517A (en) * | 2019-08-13 | 2019-11-15 | 中铁建电气化局集团康远新材料有限公司 | A kind of control device and its method of twisted wire outer diameter |
CN110453517B (en) * | 2019-08-13 | 2024-06-25 | 中铁建电气化局集团康远新材料有限公司 | Device and method for controlling outer diameter size of stranded wire |
CN116240742A (en) * | 2023-02-25 | 2023-06-09 | 江阴特锋机械有限公司 | Wire rope stranding pay-off |
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