CN208679113U - A kind of microreactor and synthesis system with reinforcing mixed function of 3D printing - Google Patents

A kind of microreactor and synthesis system with reinforcing mixed function of 3D printing Download PDF

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Publication number
CN208679113U
CN208679113U CN201820950783.3U CN201820950783U CN208679113U CN 208679113 U CN208679113 U CN 208679113U CN 201820950783 U CN201820950783 U CN 201820950783U CN 208679113 U CN208679113 U CN 208679113U
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fluid
microreactor
layer
heat transfer
heat
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栗永利
董鹏
刘晨
刘一晨
张振明
吕良忠
张辉
张锴
杜小泽
杨勇平
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North China Electric Power University
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JIANGSU CHANGQING AGRICULTURAL CHEMISTRY CO Ltd
North China Electric Power University
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Abstract

The utility model relates to chemical fields, it is proposed the microreactor and synthesis system with reinforcing mixed function of a kind of 3D printing, comprising: the upper and lower, upper layer are heat exchanging fluid entry level, lower layer is heat exchanging fluid outlet layer, and the upper and lower are provided with heat transfer fluid channels (92);With intermediate mixed layer, intermediate mixed layer is separated into reacting fluid channel (93) by the heat transfer fluid channels (92), intermediate mixed layer has at least two fluid inlets, and the fluid of entrance is discharged after mixing in reacting fluid channel (93).The utility model also proposes a kind of reaction system, including the microreactor and at least two fluid branches, for conveying two-way fluid into the microreactor using the utility model, can effectively reduce the reaction time, improve reaction efficiency.

Description

A kind of microreactor and synthesis system with reinforcing mixed function of 3D printing
Technical field
The utility model relates to fluid mixing fields, strengthen mixed function more particularly, to a kind of having for 3D printing Microreactor and synthesis system.
Background technique
Dicamba also known as Dicamba, chemical name 3, the chloro- O-Anisic Acid of 6- bis-.The herbicide can be mixed with glyphosate With use, high-efficiency low-toxicity, selectivity is good, is widely used all over the world.Wherein, intermediate 3, the chloro- 2- methoxybenzene first of 6- bis- The synthesis of sour methyl esters is usually a gas-liquid reaction process, i.e., by being synthesized with salicylic acid (liquid) and chloromethanes (gaseous state).Excellent Change in reaction kettle technique, using the reaction kettle of 2000ml, the yield after the reaction time by 11h is about for traditional gas liquid reaction 75%, it is seen that the two of gas liquid reaction kettle synthetic method are in contact, and effect is poor, and the required reaction time is long, and reaction volume is larger.
Utility model content
For the problems of the prior art, the utility model proposes a kind of novel microreactor come shorten the reaction time, Reaction efficiency is improved, yield is improved, reduces the amount of isomers and reduce the amount for generating acid waste water.Also, in process, lead to It crosses and pressurizes to chloromethanes, gas liquid reaction is converted into reactive liquid solution, to improve two alternate mass transfer rates.
The microreactor with reinforcing mixed function of the 3D printing of the utility model includes: the upper and lower, and upper layer is Heat exchanging fluid entry level, lower layer are heat exchanging fluid outlet layer, and the upper and lower are provided with heat transfer fluid channels;It is mixed with centre Layer, intermediate mixed layer are separated into reacting fluid channel by the heat transfer fluid channels, and intermediate mixed layer has at least two fluids Entrance, the fluid of entrance are discharged after mixing in reacting fluid channel.
Optionally, the heat transfer fluid channels and reacting fluid channel vertical interlaced, and do not circulate.
Optionally, wedge block is protruded on the heat transfer fluid channels.
Optionally, the wedge block is arranged at the heat transfer fluid channels maximum curvature.
The utility model also proposes a kind of reaction system including microreactor, comprising: microreactor, microreactor packet Include: the upper and lower, upper layer are heat exchanging fluid entry level, and lower layer is heat exchanging fluid outlet layer, and the upper and lower are provided with heat exchange Fluid channel;With intermediate mixed layer, intermediate mixed layer is separated into reacting fluid channel, centre mixing by the heat transfer fluid channels Layer has at least two fluid inlets, and the fluid of entrance is discharged after mixing in reacting fluid channel;At least two fluid branches, For conveying two-way fluid into the microreactor.
Optionally, the reaction system further include: separator is connected to after the microreactor, is allowed after mixing Fluid separated.
Optionally, the reaction system further include: pressure reducing valve is arranged between the microreactor and separator.
Optionally, the reaction system further include: third heat exchanger is connected to after separator, by what is isolated The microreactor is conveyed to after fluid heat transfer again.
Optionally, one of described two fluid branches includes: the first preserving jar (1) of sequential connection, the first filtering dress Set, first pump and First Heat Exchanger;Another of described two fluid branches includes: the second preserving jar of sequential connection, second Filter device, the second pump and the second heat exchanger.
Optionally, the heat transfer fluid channels and reacting fluid channel vertical interlaced, and do not circulate, the heat exchanging fluid is logical Wedge block is protruded on road.
The utility model has the following beneficial effects:
In the prior art, long the time required to the reaction, mixed effect is poor.Using the utility model, can effectively reduce anti- Between seasonable, reaction efficiency is improved.Using the utility model, the reaction time can be effectively reduced, improves reaction efficiency.
Detailed description of the invention
Fig. 1 is the structure principle chart of the reaction system of the utility model.
Fig. 2 is in Fig. 1 be microreactor upper and lower layer sectional view.
Fig. 3 is the sectional view of the intermediate mixed layer of the microreactor in Fig. 1.
Appended drawing reference
First preserving jar 1, the first filter device 2, first pump 3, First Heat Exchanger 4, the second preserving jar 5, second filtering dress It sets 6, second the 7, second heat exchanger 8 of pump, microreactor 9, separator 10, third heat exchanger 11, third pump 12, shell 91, change Zone of heat liberation 92, reacting fluid channel 93, wedge block 94.
Specific embodiment
The embodiments of the present invention is described with reference to the accompanying drawings, wherein the identical appended drawing reference table of identical component Show.In the absence of conflict, the technical characteristic in following embodiment and embodiment can be combined with each other.
The utility model is described by taking chloromethanes and salicylic mixing as an example, but the utility model is not limited to This.
As shown in Figure 1, the reaction system of the utility model includes: microreactor 9, for the mixing of two kinds of fluids, therefore Two branches are connected, one of branch includes: the first preserving jar 1, the first filter device 2, first pump 3 and First Heat Exchanger 4. First preserving jar 1 is stored with chloromethanes, and chloromethanes is filtered by the first filter device 2, enters the first heat exchange after 3 pressurization of the first pump Device 4 heats.Another branch includes: the second preserving jar 5, the second filter device 6, second pump 7 and the second heat exchanger 8.Second storage Object tank 5 is stored with salicylic acid, and salicylic acid is filtered by the second filter device 6, enters the second heat exchanger 8 after 7 pressurization of the second pump and adds Heat.
Microreactor 9 can be made of 3D printing technique, can be divided into 3 layers: upper layer, lower layer and intermediate mixed layer.Fig. 2 is shown The sectional views of the upper and lower of microreactor 9.Fig. 3 shows that the sectional view of the intermediate mixed layer of microreactor 9 (is beaten in figure The part of oblique line is the ontology solid section of microreactor 9, and starlike fill part is heat exchanging fluid).
As shown in Fig. 2, microreactor 9 includes shell 91, upper layer is heat exchanging fluid entry level, and lower layer is heat exchanging fluid outlet Layer.In the upper and lower, heat transfer fluid channels 92 are provided with, to inject by heat exchanging fluid, to guarantee to mix in microreactor When good temperature control function.In order to increase heat transfer effect, the heat transfer fluid channels 92 being arranged in the upper and lower are in Between the reacting fluid channel 93 of mixed layer be vertical (parallel paper direction and vertical paper direction), two fluids will not be handed over It changes.Intermediate mixed layer forms curved reaction as shown in figure 3, the tube wall of heat transfer fluid channels 92 is divided into multiple portions Fluid channel 93, reacting fluid channel 93 and heat transfer fluid channels 92 input reacting fluid and heat exchanging fluid respectively.Middle layer is left Top is two entrances H1, H2 of two fluids to be mixed, and the fluid after two liquefaction is first injected in this section, next Just it is mixed in caliber continually changing waveform reacting fluid channel 93.
Preferably, it is done so in the place setting wedge block 94 of 93 maximum curvature of reacting fluid channel to hinder to flow Purpose is to change flow velocity, reinforces disturbance, promotes mixing.
Found out in heat transfer process by the setting of heat exchange pipeline, flowing each segment fluid flow can by least from The heat of the heat exchanging fluid in one direction exchanges, and heat transfer effect is very good and stablizes.The outlet C1 in last channel is in the knot The upper right side of structure mixed layer, i.e. mixing liquid are entered by mixed layer, mixed layer outflow, and heat exchanging fluid is entered by top layer, most Lower layer's outflow, two fluids are simultaneously not directly contacted with.
By taking chloromethanes and salicylic acid as an example, the first preserving jar 1 for accommodating chloromethanes is inversion state, this is in order to ensure stream Chloromethanes out is liquid.Chloromethanes liquid is added after crossing the first filter device 2 and going out contaminant filter therein by pump after flowing out It is pressed into heat exchanger, then flow in microreactor 9.The salicylic acid that salicylic acid channel flows into is same, with liquefied chloromethanes one It is same to enter microreactor.Liquefied chloromethanes enters from chloromethanes entrance, and salicylic acid enters from salicylic acid entrance, and the two is in diameter It is mixed in the microchannel constantly converted.The transformation of microchannel diameter is to strengthen mixed effect, in channel to reinforce disturbing Wedge block be also this effect.In order to guarantee reaction temperature, has heat exchanging fluid and enter from heat exchange pipeline and from heat exchange pipeline Outflow, heat exchange pipeline is different with hybrid channel, therefore only heat exchanges and do not have between heat exchanging fluid and reacting fluid Mass exchange.Furthermore it is possible to adjust the number of modules in reactor, as needed to achieve the purpose that adjust the residence time.
After the reaction in microreactor 9 terminates, product by the outlet of hybrid channel flow out through pressure reducing valve 13 into Enter separator 10, the gaseous chloromethanes in reactant is allowed to be separated with product by pressure, it is final to reach acquisition The purpose of product.Meanwhile the chloromethanes isolated can also make it return liquid again by the cooling of third heat exchanger 11, via Third pump 12 continues to put into the use of next round.
By the utility model, the existing step can be chemically reacted (liquid chloromethanes adds 25% salicylic acid, 22MPa, 80 DEG C) needed for the 10h reaction time foreshorten to 240s, while yield is further promoted to 98%, salicylic conversion ratio is 100%, and required place compare before reaction kettle volume can be contracted to the size of a desktop.Due to reaction rate pole It is big to improve, therefore existing process scale production can be easily reached.
Embodiment described above, only the utility model more preferably specific embodiment, those skilled in the art The usual variations and alternatives carried out within the scope of technical solutions of the utility model should all be included in the protection scope of the utility model It is interior.

Claims (10)

1. a kind of 3D printing has the microreactor for strengthening mixed function characterized by comprising
The upper and lower, upper layer are heat exchanging fluid entry level, and lower layer is heat exchanging fluid outlet layer, and the upper and lower are provided with heat exchange Fluid channel (92);With
Intermediate mixed layer, intermediate mixed layer are separated into reacting fluid channel (93) by the heat transfer fluid channels (92), and centre is mixed Closing layer has at least two fluid inlets, and the fluid of entrance is discharged after mixing in reacting fluid channel (93).
2. microreactor according to claim 1, which is characterized in that
The heat transfer fluid channels (92) and reacting fluid channel (93) vertical interlaced, and do not circulate.
3. microreactor according to claim 1, which is characterized in that
Wedge block (94) are protruded on the heat transfer fluid channels (92).
4. microreactor according to claim 3, which is characterized in that
The wedge block (94) is arranged at the heat transfer fluid channels (92) maximum curvature.
5. a kind of reaction system including microreactor characterized by comprising
Microreactor, microreactor include: the upper and lower, and upper layer is heat exchanging fluid entry level, and lower layer is heat exchanging fluid outlet Layer, the upper and lower are provided with heat transfer fluid channels (92);With intermediate mixed layer, intermediate mixed layer is by the heat transfer fluid channels (92) it is separated into reacting fluid channel (93), intermediate mixed layer has at least two fluid inlets, and the fluid of entrance is in reaction stream It is discharged after mixing in body channel (93);
At least two fluid branches, for conveying two-way fluid into the microreactor.
6. reaction system according to claim 5, which is characterized in that further include:
Separator (10), is connected to after the microreactor, and mixed fluid is allowed to be separated.
7. reaction system according to claim 6, which is characterized in that further include:
Pressure reducing valve (13) is arranged between the microreactor and separator (10).
8. reaction system according to claim 6, which is characterized in that further include:
Third heat exchanger (11) is connected to after separator (10), will be conveyed to again after the fluid heat transfer isolated described Microreactor.
9. reaction system according to claim 5, which is characterized in that
One of described two fluid branches includes: the first preserving jar (1), the first filter device (2), the first pump of sequential connection (3) and First Heat Exchanger (4);
Another of described two fluid branches includes: the second preserving jar (52) of sequential connection, the second filter device (6), Two pumps (7) and the second heat exchanger (8).
10. reaction system according to claim 5, which is characterized in that further include:
The heat transfer fluid channels (92) and reacting fluid channel (93) vertical interlaced, and do not circulate, the heat transfer fluid channels (92) wedge block (94) are protruded on.
CN201820950783.3U 2018-06-20 2018-06-20 A kind of microreactor and synthesis system with reinforcing mixed function of 3D printing Active CN208679113U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108786678A (en) * 2018-06-20 2018-11-13 华北电力大学 It is a kind of that there is the novel microreactor and synthesis system for strengthening mixed function
CN112915587A (en) * 2019-12-06 2021-06-08 中国科学院大连化学物理研究所 Micro-extractor based on 3D printing technology

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108786678A (en) * 2018-06-20 2018-11-13 华北电力大学 It is a kind of that there is the novel microreactor and synthesis system for strengthening mixed function
CN108786678B (en) * 2018-06-20 2023-08-11 华北电力大学 Novel microreactor with enhanced mixing function and synthesis system
CN112915587A (en) * 2019-12-06 2021-06-08 中国科学院大连化学物理研究所 Micro-extractor based on 3D printing technology
CN112915587B (en) * 2019-12-06 2022-03-29 中国科学院大连化学物理研究所 Micro-extractor based on 3D printing technology

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Effective date of registration: 20230724

Address after: 102206 No. 2 Nong Road, Changping District, Beijing

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Address before: 102206 No. 2 Nong Road, Zhu Xin Zhuang, Beijing, Changping District

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Patentee before: JIANGSU CHANGQING AGROCHEMICAL Co.,Ltd.

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