CN208674326U - Electric vehicle power battery temperature management system - Google Patents
Electric vehicle power battery temperature management system Download PDFInfo
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- CN208674326U CN208674326U CN201821754698.6U CN201821754698U CN208674326U CN 208674326 U CN208674326 U CN 208674326U CN 201821754698 U CN201821754698 U CN 201821754698U CN 208674326 U CN208674326 U CN 208674326U
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- 238000009423 ventilation Methods 0.000 claims abstract description 27
- 238000004378 air conditioning Methods 0.000 claims abstract description 13
- 238000005192 partition Methods 0.000 claims abstract description 5
- 230000001105 regulatory effect Effects 0.000 claims description 14
- 230000006835 compression Effects 0.000 claims description 8
- 238000007906 compression Methods 0.000 claims description 8
- 239000011159 matrix material Substances 0.000 claims description 5
- 238000004891 communication Methods 0.000 claims description 4
- 238000007789 sealing Methods 0.000 claims description 4
- 238000001816 cooling Methods 0.000 abstract description 19
- 235000019628 coolness Nutrition 0.000 abstract 1
- 239000003570 air Substances 0.000 description 90
- 238000007726 management method Methods 0.000 description 58
- 238000000034 method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 238000012544 monitoring process Methods 0.000 description 3
- 239000012080 ambient air Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000010583 slow cooling Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及电动汽车动力电池热管理技术领域,更为具体地,涉及一种电动汽车动力电池温度管理系统。The utility model relates to the technical field of electric vehicle power battery thermal management, more particularly, to an electric vehicle power battery temperature management system.
背景技术Background technique
电动汽车动力电池一致性是确保电池放电性能、使用寿命的主要因素,对电动汽车动力性、经济性影响明显。动力电池出厂虽经过严格一致性筛选,但在装车实际使用过程中,因驾驶需要,经常性大电流放电工作长期存在,电池个体温升明显,各电池单体之间存在温度不均衡性,放电性能、安全性、寿命难以保障。The consistency of electric vehicle power battery is the main factor to ensure the discharge performance and service life of the battery, and it has a significant impact on the power and economy of electric vehicles. Although the power battery has undergone strict consistency screening, during the actual use of the vehicle, due to driving needs, frequent high-current discharge work exists for a long time, the temperature of the battery increases significantly, and there is temperature imbalance between the battery cells. Discharge performance, safety, and life are difficult to guarantee.
目前电动汽车用动力电池热管理方法研究较多,热管理方案各不相同,但其目的均是通过采取电池箱内部建立冷却系统,通过冷却系统工作带走电池释放热量,并降低电池温度,确保电池维持在正常工作温度范围内,提升一致性,保证放电性能、寿命、安全性。At present, there are many researches on thermal management methods of power batteries for electric vehicles, and the thermal management schemes are different, but the purpose is to establish a cooling system inside the battery box, take away the heat released by the battery through the operation of the cooling system, and reduce the battery temperature to ensure The battery is maintained within the normal operating temperature range to improve consistency and ensure discharge performance, life and safety.
较多公开资料显示,电池单体温度不同,其放电能力、循环寿命及安全性差异较大,单体温差越大,其性能差别越大,因此,电动汽车电池组工作过程中单体电池温度一致性是确保电池单体放电能力、安全性等性能相近的主要因素,从而,电动汽车动力电池热管理开发的目标除了实现电池温度降低,更重要的是实现电池单体温度一致性的控制,包括热管理后电池单体温度一致性,热管理过程中电池单体降温的同步性。More public information shows that the discharge capacity, cycle life and safety of the battery cells vary greatly depending on the temperature of the battery cells. The greater the temperature difference between the cells, the greater the performance difference. Consistency is the main factor to ensure similar performance of battery cells such as discharge capacity and safety. Therefore, the goal of thermal management development of electric vehicle power batteries is not only to reduce battery temperature, but also to achieve the control of battery cell temperature consistency. Including the temperature consistency of battery cells after thermal management, and the synchronization of battery cell cooling during thermal management.
现有的动力电池热管理方法虽能有效解决电池放电过程中温升问题,但却忽略该冷却系统能否实现所有单体电池温度一致性或均匀性,现有电池热管理系统主要有两种管理方法:Although the existing power battery thermal management methods can effectively solve the problem of temperature rise during battery discharge, it ignores whether the cooling system can achieve the temperature consistency or uniformity of all single cells. There are mainly two types of existing battery thermal management systems. Management method:
第一种是集中冷却方法,当电池管理控制模块检测部分电池温度升高至安全阈值上限时(以50℃为例),打开冷却系统,冷空气直接进入整个电池箱,通过冷空气将电池箱内温度降至安全阈值下限以下(以35℃为例),该方法的弊端在于并未考虑电池温升的一致性,比如:在温升过程中,有的达到50℃,有的只有30℃,热管理后虽然可将所有电池温度降至正常工作范围(35℃以下),但由于电池单体温升存在差异,热管理后的电池单体之间温度范围跨度很大,比如有的降至20℃,有的35℃,热管理后电池温度一致性无法实现。The first is the centralized cooling method. When the battery management control module detects that the temperature of some batteries rises to the upper limit of the safety threshold (take 50°C as an example), the cooling system is turned on, and the cold air directly enters the entire battery box, and the battery box is cooled by the cold air. When the internal temperature falls below the lower limit of the safety threshold (take 35°C as an example), the disadvantage of this method is that the consistency of the battery temperature rise is not considered. , although the temperature of all batteries can be reduced to the normal operating range (below 35°C) after thermal management, due to differences in the temperature rise of battery cells, the temperature range between the battery cells after thermal management spans a lot, such as some drop When the temperature reaches 20°C, and some are 35°C, the battery temperature consistency cannot be achieved after thermal management.
第二种方法是将电池箱内部电池进行分组热管理,通过电磁阀控制各组电池的冷却,实现了温度高的电池组冷却,温度低的电池组不冷却。该方法虽然能解决热管理后电池温度一致性的问题,却忽视了热管理过程中温度降低的同步性,比如电池组一、二的温度同时达到50℃,但电池组二的温升快,因电磁阀仅控制各分支是否热管理,无冷却风量调节能力,而分支一、二冷却能力相同,则分支一、二降温过程中明显分支一降温快,分支二降温慢,出现降温的不同步性。The second method is to thermally manage the batteries inside the battery box in groups, and control the cooling of each group of batteries through solenoid valves, so that the battery pack with high temperature is cooled, and the battery pack with low temperature is not cooled. Although this method can solve the problem of battery temperature consistency after thermal management, it ignores the synchronization of temperature reduction during thermal management. Because the solenoid valve only controls whether each branch is thermally managed or not, and has no cooling air volume adjustment ability, and the cooling capacity of the first and second branches is the same, the cooling process of the first and second branches is obviously fast. sex.
实用新型内容Utility model content
鉴于上述问题,本实用新型的目的是提供一种电动汽车动力电池温度管理系统,以解决现有的动力电池热管理方法无法实现热管理后电池温度的一致性及无法保证温度降低的同步性的问题。In view of the above problems, the purpose of the present invention is to provide an electric vehicle power battery temperature management system to solve the problem that the existing power battery thermal management methods cannot achieve the consistency of the battery temperature after thermal management and cannot guarantee the synchronization of temperature reduction. question.
本实用新型提供的电动汽车动力电池温度管理系统,包括:电动压缩机、压缩机控制器、高压继电器、动力电池、电池管理控制模块、12V电源、第一通风管道、第二通风管道和电池箱体;其中,电池箱体的内部通过隔断分隔成不同的区间,各区间的两端分别开设有进风口和出风口,在各区间内分别安装有呈矩阵排布的电池,在相邻的两列电池之间设置有温度传感器;第二通风管道分别安装在电池箱体的各区间内,每个第二通风管道分别包括第二总管路和与第二总管路连通的第二分支管路,第二分支管路的出口位于第一列电池的前端,第二总管路穿过进风口伸出电池箱体,在第二总管路内安装有感温蜡式风量调节阀;第一通风管道包括第一总管路和与第一总管路连通的第一分支管路,第一分支管路与第二总管路连通,第一总管路与电动压缩机的出风口连通,电动压缩机的进风口通过空调管路与汽车空调连通,在空调管路内安装有由电磁阀控制器控制开闭的电磁阀;电池管理控制模块包括n个传感器引脚、一个电磁阀控制器引脚、两个压缩机控制器引脚、一个高压继电器引脚和两个电源引脚,其中n=温度传感器的数量,n个传感器引脚各自与一个温度传感器连接,两个电源引脚分别与12V电源的正负极连接;电磁阀控制器包括五个引脚,第一引脚与电磁阀控制器引脚连接,第二引脚与12V电源的正极连接,第三引脚与12V电源的负极连接,第四和第五引脚与电磁阀连接;压缩机控制器包括九个引脚,第一引脚串联汽车空调开关后与12V电源的正极连接,第一引脚与12V电源的负极连接,第三和第六引脚与两个压缩机控制器引脚连接,第五引脚与动力电池的负极连接,第七至第九引脚分别与电动压缩机连接;高压继电器包括两个线圈引脚和两个继电器引脚,其中的一个线圈引脚与12V电源的负极连接,另一个线圈引脚与高压继电器引脚连接;其中的一个继电器引脚与压缩机控制器的第四引脚连接,继电器引脚与动力电池的正极连接。The electric vehicle power battery temperature management system provided by the utility model includes: an electric compressor, a compressor controller, a high-voltage relay, a power battery, a battery management control module, a 12V power supply, a first ventilation duct, a second ventilation duct and a battery box The interior of the battery box is divided into different sections by partitions, the two ends of each section are respectively provided with an air inlet and an air outlet, and batteries arranged in a matrix are installed in each section. A temperature sensor is arranged between the row batteries; the second ventilation ducts are respectively installed in each section of the battery box, and each second ventilation duct respectively includes a second main pipeline and a second branch pipeline communicated with the second main pipeline, The outlet of the second branch pipeline is located at the front end of the first row of batteries, the second main pipeline extends out of the battery box through the air inlet, and a temperature-sensing wax type air volume regulating valve is installed in the second main pipeline; the first ventilation pipeline includes The first main pipeline and the first branch pipeline communicated with the first main pipeline, the first branch pipeline is in communication with the second main pipeline, the first main pipeline is in communication with the air outlet of the electric compressor, and the air inlet of the electric compressor passes through The air conditioning pipeline is connected with the automobile air conditioner, and a solenoid valve controlled by the solenoid valve controller is installed in the air conditioning pipeline; the battery management control module includes n sensor pins, one solenoid valve controller pin, and two compressors. Controller pins, one high-voltage relay pin and two power pins, where n=the number of temperature sensors, each of the n sensor pins is connected to a temperature sensor, and the two power pins are connected to the positive and negative poles of the 12V power supply, respectively Connection; the solenoid valve controller includes five pins, the first pin is connected with the solenoid valve controller pin, the second pin is connected with the positive pole of the 12V power supply, the third pin is connected with the negative pole of the 12V power supply, the fourth and The fifth pin is connected to the solenoid valve; the compressor controller includes nine pins, the first pin is connected to the positive pole of the 12V power supply after being connected in series with the car air conditioner switch, the first pin is connected to the negative pole of the 12V power supply, the third and the third are connected to the negative pole of the 12V power supply. The six pins are connected to two compressor controller pins, the fifth pin is connected to the negative pole of the power battery, and the seventh to ninth pins are respectively connected to the electric compressor; the high-voltage relay includes two coil pins and two Relay pins, one of the coil pins is connected to the negative pole of the 12V power supply, and the other coil pin is connected to the high-voltage relay pin; one of the relay pins is connected to the fourth pin of the compressor controller, and the relay pin Connect to the positive terminal of the power battery.
此外,优选的结构是,感温蜡式风量调节阀包括:上阀体、下阀体、推杆、阀瓣、感温包;其中,感温包通过密封盖密封在下阀体的底部,在感温包内封装有感温蜡;上阀体扣合在下阀体上,上阀体的内部按照进风方向通过内壁分为两个腔体,在内壁上开设有一个开口,阀瓣套设在推杆的顶端,推杆的底端向下穿过开口插入在感温蜡内,位于推杆顶端的阀瓣打开或关闭开口;在推杆的中部位置凸出有一圈凸台,在推杆上套设有预压弹簧,预压弹簧限位在凸台与下阀体之间。In addition, a preferred structure is that the temperature-sensing wax type air volume control valve includes: an upper valve body, a lower valve body, a push rod, a valve disc, and a temperature-sensing package; wherein, the temperature-sensing package is sealed at the bottom of the lower valve body through a sealing cover, and is located at the bottom of the lower valve body. The temperature-sensing package is encapsulated with temperature-sensing wax; the upper valve body is buckled on the lower valve body, and the interior of the upper valve body is divided into two cavities through the inner wall according to the air inlet direction, an opening is opened on the inner wall, and the valve disc is sleeved At the top of the push rod, the bottom end of the push rod is inserted into the temperature wax through the opening downward, and the valve disc at the top of the push rod opens or closes the opening; A pre-compression spring is sleeved on the rod, and the pre-compression spring is limited between the boss and the lower valve body.
与现有技术相比,本实用新型提供的电动汽车动力电池温度管理系统通过各分支感温蜡式风量调节阀及温度传感器双重独立控制各分支冷风的进风量,从而实现不同电池组降温的同步性及保持降温后电池温度的一致性。Compared with the prior art, the electric vehicle power battery temperature management system provided by the utility model controls the air intake volume of the cold air of each branch independently through the temperature-sensing wax-type air volume regulating valve of each branch and the temperature sensor, thereby realizing the synchronization of cooling of different battery packs. and maintain the consistency of battery temperature after cooling.
为了实现上述以及相关目的,本实用新型的一个或多个方面包括后面将详细说明的特征。下面的说明以及附图详细说明了本实用新型的某些示例性方面。然而,这些方面指示的仅仅是可使用本实用新型的原理的各种方式中的一些方式。此外,本实用新型旨在包括所有这些方面以及它们的等同物。To achieve the above and related objects, one or more aspects of the present invention include the features described in detail hereinafter. The following description and accompanying drawings illustrate certain exemplary aspects of the invention in detail. These aspects are indicative, however, of but a few of the various ways in which the principles of the present disclosure may be employed. Furthermore, this disclosure is intended to include all such aspects and their equivalents.
附图说明Description of drawings
通过参考以下结合附图的说明,并且随着对本实用新型的更全面理解,本实用新型的其它目的及结果将更加明白及易于理解。在附图中:Other objects and results of the present invention will become clearer and easier to understand by referring to the following description in conjunction with the accompanying drawings, and with a more complete understanding of the present invention. In the attached image:
图1为根据本实用新型实施例的电动汽车动力电池温度管理系统的结构示意图;1 is a schematic structural diagram of an electric vehicle power battery temperature management system according to an embodiment of the present invention;
图2为根据本实用新型实施例的电动汽车动力电池温度管理系统的电器原理图;2 is an electrical schematic diagram of an electric vehicle power battery temperature management system according to an embodiment of the present invention;
图3为根据本实用新型实施例的感温蜡式风量调节阀的结构示意图。3 is a schematic structural diagram of a temperature-sensing wax type air volume regulating valve according to an embodiment of the present invention.
其中的附图标记包括:电动压缩机A、压缩机控制器B、高压继电器C、汽车空调开关D、动力电池E、电池管理控制模块F、12V电源G、电磁阀控制器H、第一通风管道1、第二通风管道2、电池箱体3、隔断31、入风口32、出风口33、电池4、温度传感器5、空调管路6、感温蜡式风量调节阀7、上阀体71、下阀体72、推杆73、凸台731、阀瓣74、感温包75、感温蜡76、预压弹簧77、密封盖78、电磁阀8。The reference signs include: electric compressor A, compressor controller B, high voltage relay C, automotive air conditioner switch D, power battery E, battery management control module F, 12V power supply G, solenoid valve controller H, first ventilation Pipe 1, second ventilation duct 2, battery box 3, partition 31, air inlet 32, air outlet 33, battery 4, temperature sensor 5, air conditioning pipeline 6, temperature-sensing wax type air volume control valve 7, upper valve body 71 , Lower valve body 72 , push rod 73 , boss 731 , valve disc 74 , temperature bulb 75 , temperature wax 76 , pre-compression spring 77 , sealing cover 78 , solenoid valve 8 .
具体实施方式Detailed ways
为了更好的说明本实用新型的技术方案,下面结合附图对本实用新型的具体实施方式进行详细描述。In order to better illustrate the technical solutions of the present invention, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.
图1和图2分别示出了为根据本实用新型实施例的电动汽车动力电池温度管理系统的结构和电器原理。FIG. 1 and FIG. 2 respectively show the structure and electrical principle of the electric vehicle power battery temperature management system according to the embodiment of the present invention.
如图1和图2共同所示,本实用新型提供的电动汽车动力电池温度管理系统,包括:电动压缩机A、压缩机控制器B、高压继电器C、汽车空调开关 D、动力电池E、电池管理控制模块F、12V电源G、第一通风管道1、第二通风管道2和电池箱体3;其中,电池箱体3的内部通过隔断31分隔成不同的区间,图1中示出了三个区间,各区间的两端分别开设有进风口32和出风口33,在各区间内分别安装有呈矩阵排布的电池4,图1中每个区间内安装有呈4*3矩阵排布的电池4(下面以4*3矩阵排布的电池4进行说明),在相邻的两列电池4之间设置有温度传感器5,即每个区间内设置两个温度传感器 5,温度传感器5优选位于中间的位置。As shown in Figure 1 and Figure 2 together, the electric vehicle power battery temperature management system provided by the present invention includes: an electric compressor A, a compressor controller B, a high-voltage relay C, an automobile air conditioner switch D, a power battery E, a battery The management control module F, the 12V power supply G, the first ventilation duct 1, the second ventilation duct 2 and the battery box 3; wherein, the interior of the battery box 3 is divided into different sections by partitions 31, and three are shown in FIG. 1 . Each section is provided with air inlets 32 and air outlets 33 at both ends of each section. Batteries 4 arranged in a matrix are installed in each section. In FIG. 1 , batteries 4 arranged in a 4*3 matrix are installed in each section. The battery 4 (the battery 4 arranged in a 4*3 matrix is described below), a temperature sensor 5 is arranged between two adjacent columns of batteries 4, that is, two temperature sensors 5 are arranged in each interval, and the temperature sensor 5 The middle position is preferred.
第二通风管道2分别安装在电池箱体3的各个区间内,每个第二通风管道2分别包括第二总管路和与第二总管路连通的第二分支管路,第二分支管路的数量与区间的数量相同,第二分支管路的出口位于第一列电池的前端靠近进风口32的位置,第二总管路穿过进风口32伸出电池箱体3,从第二总管路向区间内引入冷风对电池4进行降温,热量交换后的热风从出风口33排出,在每个第二总管路内分别安装有感温蜡式风量调节阀7,感温蜡式风量调节阀 7根据预设的初始膨胀临界温度值自行开启或关闭,且感温蜡式风量调节阀7 的开度根据区间内电池4的温度进行自适应调节,从而实现第二分支管路的风量调节功能。The second ventilation ducts 2 are respectively installed in each section of the battery case 3 , and each second ventilation duct 2 includes a second main pipeline and a second branch pipeline communicated with the second main pipeline. The number is the same as the number of sections. The outlet of the second branch pipeline is located at the front end of the first row of batteries near the air inlet 32. The second main pipeline passes through the air inlet 32 and extends out of the battery box 3, from the second main pipeline to the section. Cold air is introduced into the battery 4 to cool down the battery 4, and the hot air after heat exchange is discharged from the air outlet 33. A temperature-sensing wax-type air volume regulating valve 7 is installed in each second main pipeline, and the temperature-sensing wax type air volume regulating valve 7 is based on the preset. The set initial expansion critical temperature value is automatically opened or closed, and the opening of the temperature-sensing wax type air volume control valve 7 is adaptively adjusted according to the temperature of the battery 4 in the interval, thereby realizing the air volume adjustment function of the second branch pipeline.
以图1中的两个区间为例进行说明,两个区间内的电池4相互独立,在各自区间里均可实现独立的热管理,如果在车辆行驶过程中,区间1内的温升高于区间2的温升,则区间1内的感温蜡式风量调节阀7的感温蜡处于温度相对高的环境中,感温蜡膨胀量大,其开度也大,区间2内的感温蜡式风量调节阀7的开度比区间1内的感温蜡式风量调节阀7的开度小,则进入区间1的冷风流量大于进入区间2的冷风流量,因此,分支一冷却效果更强。通过感温蜡式风量调节阀7可自动实现温升大的区间进入冷空气的流量大,温升小的区间进入冷空气的流量小,从而实现不同温升降温的同步性,避免出现各个区间降温用时差距明显的问题。Taking the two sections in Fig. 1 as an example, the batteries 4 in the two sections are independent of each other, and independent thermal management can be achieved in each section. If the temperature in section 1 rises more than If the temperature rises in section 2, the temperature-sensing wax of the temperature-sensing wax type air volume control valve 7 in section 1 is in a relatively high temperature environment. The opening degree of the wax-type air volume control valve 7 is smaller than the opening degree of the temperature-sensing wax-type air volume control valve 7 in section 1, then the flow of cold air entering section 1 is greater than the flow of cold air entering section 2, therefore, the cooling effect of branch 1 is stronger . The temperature-sensing wax type air volume control valve 7 can automatically realize that the flow rate of the cold air entering the area with a large temperature rise is large, and the flow rate of the cold air entering the area with a small temperature rise is small, so as to realize the synchronization of different temperature rise and fall, and avoid the occurrence of various sections. The problem of obvious difference in cooling time.
第一通风管道1包括第一总管路和与第一总管路连通的第一分支管路,第一分支管路的数量与第二总管路的数量相同,且两者一一对应,一条第一分支管路与一条第二总管路相连通,第一总管路与电动压缩机A的出风口连通,电动压缩机A的进风口通过空调管路6与汽车空调连通,在空调管路内安装有电磁阀8,电磁阀8通过电磁阀控制器H控制其开闭,电磁阀用于控制空调管路6的开启或关闭,电动压缩机A将汽车空调空调的冷风通过第一通风管道1分散进入第二通风管道2,再经由各个感温蜡式风量调节阀7引入电池箱体3的各个区间内,对各个区间内的电池进行降温。各个区间内的电池4是否需要冷却以及需要冷风流量大小由各分支的感温蜡式风量调节阀7 及温度传感器5双重控制(开空调时只需感温蜡式风量调节阀7单独控制是否需要热管理及热管理能力大小),冷风与电池4周围空气进行热交换,并将热风带走,使电池4周围空气温度降低。The first ventilation duct 1 includes a first main pipeline and a first branch pipeline that communicates with the first main pipeline. The branch pipeline is connected with a second main pipeline, the first main pipeline is connected with the air outlet of the electric compressor A, and the air inlet of the electric compressor A is connected with the automobile air conditioner through the air conditioning pipeline 6. Solenoid valve 8, the solenoid valve 8 is controlled by the solenoid valve controller H to open and close, the solenoid valve is used to control the opening or closing of the air conditioning pipeline 6, and the electric compressor A disperses the cold air of the automobile air conditioning and air conditioning through the first ventilation duct 1. The second ventilation duct 2 is then introduced into each section of the battery box 3 through each temperature-sensing wax type air volume regulating valve 7 to cool the batteries in each section. Whether the battery 4 in each section needs to be cooled and the amount of cold air flow is controlled by the temperature-sensing wax-type air volume control valve 7 and the temperature sensor 5 in each branch (only the temperature-sensing wax-type air volume control valve 7 is required to be controlled separately when the air conditioner is turned on). Thermal management and thermal management capability), the cold air exchanges heat with the air around the battery 4, and takes away the hot air, so that the temperature of the air around the battery 4 is lowered.
电池管理控制模块F包括:1、2…2n+6个引脚,其中的引脚1-2n均为传感器引脚,分别与2n个温度传感器5连接,n为电池箱体3分隔后区间的数量,由于一个区间内安装有两个温度传感器5,因此,温度传感器5的总数量为2n个;引脚2n+1为电磁阀控制器引脚,与电磁阀控制器H连接;引脚2n+2 和引脚2n+3分别为压缩机控制器引脚,与压缩机控制器B连接;引脚2n+4 为高压继电器引脚,与高压继电器C连接;引脚2n+5和引脚2n+6为两个电源引脚,分别与12V电源G的正负极连接。The battery management control module F includes: 1, 2...2n+6 pins, of which pins 1-2n are all sensor pins, which are respectively connected with 2n temperature sensors 5, and n is the interval after the battery box 3 is separated. Since there are two temperature sensors 5 installed in an interval, the total number of temperature sensors 5 is 2n; pin 2n+1 is the solenoid valve controller pin, which is connected to the solenoid valve controller H; pin 2n +2 and pin 2n+3 are compressor controller pins respectively, connected with compressor controller B; pin 2n+4 is high voltage relay pin, connected with high voltage relay C; pin 2n+5 and pin 2n+6 are two power pins, which are connected to the positive and negative poles of the 12V power supply G respectively.
电磁阀控制器H包括引脚1-5,引脚1与电池管理控制模块F的引脚2n+1 连接,引脚2与12V电源G的正极连接,引脚3与12V电源G的负极连接,引脚4和5分别与电磁阀8连接。Solenoid valve controller H includes pins 1-5, pin 1 is connected with pin 2n+1 of battery management control module F, pin 2 is connected with the positive pole of 12V power supply G, and pin 3 is connected with the negative pole of 12V power supply G , pins 4 and 5 are connected to the solenoid valve 8 respectively.
压缩机控制器B包括引脚1-9,引脚1串联汽车空调开关D后与12V电源G的正极连接,第一引脚与12V电源G的负极连接,引脚3与电池管理控制模块F的2n+3引脚连接,引脚5与动力电池E的负极连接,引脚6与电池管理控制模块F的引脚2n+2连接,引脚7-9分别与电动压缩机A连接。Compressor controller B includes pins 1-9. Pin 1 is connected to the positive pole of the 12V power supply G after being connected in series with the car air conditioner switch D, the first pin is connected to the negative pole of the 12V power supply G, and pin 3 is connected to the battery management control module F. The 2n+3 pin of the battery is connected, the pin 5 is connected with the negative pole of the power battery E, the pin 6 is connected with the pin 2n+2 of the battery management control module F, and the pins 7-9 are connected with the electric compressor A respectively.
高压继电器C包括引脚30和引脚85-87,引脚30与引脚87为继电器引脚,而引脚85和86为线圈引脚,引脚30与压缩机控制器B的引脚4连接,引脚85与12V电源G的负极连接,引脚86与电池管理控制模块F的引脚2n+4 连接,引脚87与动力电池E的负极连接。High voltage relay C includes pin 30 and pin 85-87, pin 30 and pin 87 are relay pins, while pins 85 and 86 are coil pins, pin 30 is with pin 4 of compressor controller B Connection, pin 85 is connected to the negative pole of the 12V power supply G, pin 86 is connected to the pin 2n+4 of the battery management control module F, and pin 87 is connected to the negative pole of the power battery E.
当需要开空调时,手动打开汽车空调开关D,则压缩机控制器B的引脚1 得电12V+,使得压缩机控制器B的引脚1、2形成12V电源,则压缩机控制器B的引脚6发出0V低电平信号至电池管理控制模块F的引脚2n+2,电池管理控制模块F的引脚2n+1发出0V低电平使能信号,电磁阀控制器H工作,电磁阀8打开,然后电池管理控制模块的引脚2n+4发出12V+高电平信号至高压继电器C的线圈引脚86,则线圈引脚85、86得电12V,继电器引脚30、 87接通,电动压缩机A的引脚4、5得到动力电池E的电力,电动压缩机A 开始工作,空调系统运行。When the air conditioner needs to be turned on, manually turn on the car air conditioner switch D, then the pin 1 of the compressor controller B gets 12V+, so that the pins 1 and 2 of the compressor controller B form a 12V power supply, then the compressor controller B Pin 6 sends a 0V low level signal to pin 2n+2 of the battery management control module F, and pin 2n+1 of the battery management control module F sends a 0V low level enable signal, the solenoid valve controller H works, the solenoid The valve 8 is opened, and then the pin 2n+4 of the battery management control module sends a 12V+ high level signal to the coil pin 86 of the high-voltage relay C, then the coil pins 85 and 86 are powered by 12V, and the relay pins 30 and 87 are connected , the pins 4 and 5 of the electric compressor A get the power of the power battery E, the electric compressor A starts to work, and the air conditioning system runs.
在空调运行时,如某电池分支温升超过预设的阈值(假设为50℃),则在该分支的感温蜡式风量调节阀7自动打开,此时不需要温度传感器5参与工作,冷空气进入该分支对电池4的周围空气进行降温,当该分支空气温度降至35℃时,感温蜡式风量调节阀7自动关闭。When the air conditioner is running, if the temperature rise of a certain battery branch exceeds the preset threshold (assuming 50°C), the temperature-sensing wax-type air volume control valve 7 in this branch is automatically opened. At this time, the temperature sensor 5 is not required to participate in the work. The air enters this branch to cool the surrounding air of the battery 4 , and when the air temperature of the branch drops to 35° C., the temperature-sensitive wax type air volume regulating valve 7 is automatically closed.
当空调处于停止状态时,电动压缩机A不工作,电池管理控制模块F通过温度传感器5实时监控电池4的温度,其中,温度传感器1、2负责分支一的电池4的温度监控,温度传感器2n-1、2n负责分支n的电池4的温度监控,当任意分支电池(以分支一为例)附近空气温度监控超过50℃,电池管理控制模块F接收对应的温度传感器信号输入超过安全阈值(传感器信号0-5V,设定3V对应50℃),则电池管理控制模块F的引脚2n+4发出12V+高电平信号至高压继电器C的线圈引脚86,则线圈引脚85、86得电12V,继电器引脚 30、87接通,压缩机控制器B的引脚4、5得到动力电池E的电力,电动压缩机A工作,因不需要开空调,电池管理控制模块F的引脚2n+1不发出0V 低电平使能信号,则电池管理控制模块F控制电磁阀8此时不工作,则空调的出风口无风,冷空气全部进入第一通风管道1,因温度超过50℃,则分支一的感温蜡式风量调节阀7打开,分支一进行电池冷却,因分支二和三电池周围空气温度低于50℃,只有分支一的感温蜡式风量调节阀7打开,最终实现分支一的电池热管理,当电池管理控制模块F接收到分支一电池4周围温度传感器5的输出信号低于35℃时,电池管理控制模块F的引脚2n+4发出 0V低电平信号至高压继电器C的线圈引脚86,则线圈引脚85、86失去12V 电,继电器引脚30、87断开,电动压缩机A的引脚4、5无动力电,电动压缩机A停止工作,分支一的电池热管理结束。When the air conditioner is in the stopped state, the electric compressor A does not work, and the battery management control module F monitors the temperature of the battery 4 in real time through the temperature sensor 5. The temperature sensors 1 and 2 are responsible for the temperature monitoring of the battery 4 in branch 1, and the temperature sensor 2n -1, 2n are responsible for the temperature monitoring of the battery 4 of branch n. When the air temperature monitoring near any branch battery (take branch 1 as an example) exceeds 50°C, the battery management control module F receives the corresponding temperature sensor signal input and exceeds the safety threshold (sensor signal 0-5V, set 3V corresponding to 50℃), then the pin 2n+4 of the battery management control module F sends a 12V+ high-level signal to the coil pin 86 of the high-voltage relay C, then the coil pins 85 and 86 are powered 12V, relay pins 30 and 87 are connected, pins 4 and 5 of compressor controller B get the power of power battery E, electric compressor A works, because there is no need to turn on the air conditioner, pin 2n of battery management control module F +1 does not send a 0V low level enable signal, then the battery management control module F controls the solenoid valve 8 to not work at this time, then there is no wind at the air outlet of the air conditioner, and all the cold air enters the first ventilation duct 1, because the temperature exceeds 50 ℃ , then the temperature-sensing wax-type air volume regulating valve 7 of branch 1 is opened, and branch 1 is used for battery cooling. Since the ambient air temperature of branch 2 and 3 batteries is lower than 50°C, only the temperature-sensing wax-type air volume regulating valve 7 of branch 1 is opened, and finally Realize the battery thermal management of branch 1. When the battery management control module F receives the output signal of the temperature sensor 5 around the battery 4 of the branch 1 is lower than 35 ℃, the pin 2n+4 of the battery management control module F sends a 0V low level signal To the coil pin 86 of the high-voltage relay C, the coil pins 85 and 86 lose 12V power, the relay pins 30 and 87 are disconnected, the pins 4 and 5 of the electric compressor A have no power, and the electric compressor A stops working. , the battery thermal management of branch one ends.
当不开空调且电池热管理出现特殊情况时,如电池管理控制模块F接收分支一电池4周围温度传感器5的输出信号高于50℃,而分支一的感温蜡式风量调节阀7的感温蜡失效导致感温蜡式风量调节阀7关闭,此时电动压缩机A仍工作,管路内空气压力上升,当达到空气压力安全阈值时,压缩机控制器B的引脚3发出0V低电平信号给电池管理控制模块F的引脚2n+3,则电池管理控制模块F的引脚2n+4发出0V低电平信号至高压继电器C的线圈引脚86,则线圈引脚85、86失电12V,继电器引脚30、87断开,电动压缩机A的引脚4、5无动力电,电动压缩机A停止工作,电池管理控制模块F 报分支一的感温蜡式风量调节阀7故障,从而实现感温蜡出现故障时的系统保护。When the air conditioner is not turned on and the battery thermal management has a special situation, for example, the battery management control module F receives the output signal of the temperature sensor 5 around the battery 4 in the branch 1 is higher than 50°C, and the temperature sensing wax type air volume control valve 7 of the branch 1 senses the temperature sensor. The failure of the warm wax causes the temperature-sensing wax type air volume control valve 7 to close. At this time, the electric compressor A is still working, and the air pressure in the pipeline rises. When the air pressure safety threshold is reached, the pin 3 of the compressor controller B sends out 0V low The level signal is sent to pin 2n+3 of the battery management control module F, then the pin 2n+4 of the battery management control module F sends a 0V low level signal to the coil pin 86 of the high-voltage relay C, then the coil pin 85, 86 loses power at 12V, relay pins 30 and 87 are disconnected, pins 4 and 5 of electric compressor A have no power supply, electric compressor A stops working, and battery management control module F reports the temperature-sensing wax type air volume adjustment of branch 1 The valve 7 fails, so as to realize the system protection when the temperature-sensing wax fails.
图3示出了本实用新型实施例的感温蜡式风量调节阀的结构。FIG. 3 shows the structure of the temperature-sensing wax type air volume regulating valve according to the embodiment of the present invention.
如图3所示,感温蜡式风量调节阀包括:上阀体71、下阀体72、推杆73、阀瓣74、感温包75和预压弹簧77;其中,感温包75通过密封盖78密封在下阀体72的底部,在感温包75内封装有感温蜡76,感温蜡76的特点是受热膨胀,冷却回缩;上阀体71扣合在下阀体72上,上阀体71的内部按照进风方向通过内壁分为两个腔体,在内壁上开设有一个开口,阀瓣74套设在推杆 73的顶端,推杆73的底端向下穿过内壁的开口插入在感温蜡76内,当感温蜡76受热膨胀时,推动推杆73向上运动,位于推杆73顶端的阀瓣74打开开口,感温蜡76受热越严重,开口的开度越大,当感温蜡76冷却回缩时,位于推杆73顶端的阀瓣74关闭开口;在推杆73的中部位置凸出有一圈凸台 731,预压弹簧77套设在推杆73上,且限位在凸台731与下阀体72之间,预压弹簧77用于向推杆73提供一个向下的弹力力,在感温蜡76未受热膨胀时或向下推动推杆3时,使阀瓣74能够关闭开口。As shown in FIG. 3, the temperature-sensing wax type air volume regulating valve includes: an upper valve body 71, a lower valve body 72, a push rod 73, a valve disc 74, a temperature-sensing bulb 75 and a pre-compression spring 77; wherein the temperature-sensing bulb 75 passes through The sealing cover 78 is sealed at the bottom of the lower valve body 72, and the temperature sensing wax 76 is encapsulated in the temperature sensing package 75. The temperature sensing wax 76 is characterized by thermal expansion and cooling shrinkage; the upper valve body 71 is buckled on the lower valve body 72, The interior of the upper valve body 71 is divided into two cavities through the inner wall according to the air inlet direction, an opening is provided on the inner wall, the valve flap 74 is sleeved on the top of the push rod 73, and the bottom end of the push rod 73 passes downward through the inner wall. The opening is inserted into the temperature-sensitive wax 76. When the temperature-sensitive wax 76 is heated and expanded, the push rod 73 is pushed upward, and the valve flap 74 at the top of the push rod 73 opens the opening. When the temperature wax 76 cools and contracts, the valve flap 74 at the top of the push rod 73 closes the opening; a ring of bosses 731 protrudes from the middle of the push rod 73, and the pre-compression spring 77 is sleeved on the push rod 73 upper, and is limited between the boss 731 and the lower valve body 72, the pre-compression spring 77 is used to provide a downward elastic force to the push rod 73, when the temperature-sensing wax 76 is not heated to expand or push the push rod downward 3, the valve flap 74 can close the opening.
感温蜡76的初始膨胀临界温度设定为35℃(可根据不同需求进行感温蜡76配比实现不同临界温度),当某分支电池所在区间内的温度超过50℃时(该温度可根据电池实际需要设定),电池管理控制模块F控制电动压缩机A启动,因该分支电池4周围的空气温度为50℃(已超过初始膨胀临界温度35℃),该分支的感温蜡式风量调节阀7在电动压缩机A启动前已开启,冷空气进入该分支,当该区内的温度小于等于35℃时,电池管理控制模块F控制电动压缩机A关闭,因该区内的温度降至初始膨胀临界温度35℃,该分支的感温蜡式风量调节阀7关闭。The initial expansion critical temperature of the temperature-sensing wax 76 is set to 35°C (the temperature-sensing wax 76 can be proportioned to achieve different critical temperatures according to different needs). The battery actually needs to be set), the battery management control module F controls the electric compressor A to start, because the air temperature around the branch battery 4 is 50°C (which has exceeded the initial expansion critical temperature of 35°C), the temperature-sensing wax type air volume of this branch is The regulating valve 7 has been opened before the electric compressor A is started, and cold air enters this branch. When the temperature in this area is less than or equal to 35°C, the battery management control module F controls the electric compressor A to close, because the temperature in this area drops. When the initial expansion critical temperature is 35°C, the temperature-sensitive wax type air volume regulating valve 7 of this branch is closed.
如有两个以上分支均达到50℃时,以分支一、二为例,电池管理控制模块F控制电动压缩机A启动,因电动压缩机A启动前分支一、二温度均超过 35℃,分支一、二的感温蜡式风量调节阀7均开启,冷风分别进入分支一、二,如若出现分支一、二的温升差异极大,即分支一温升明显高于分支二,则在冷却过程中,由于分支一温度比分支二高,分支一的感温蜡式风量调节阀7的开度比分支二的感温蜡式风量调节阀7的开度大,分支一的进风量比分支二的进风量大,使分支一与分支二的降温趋于同步,避免出现分支一降温慢,分支二降温快的问题,通过感温蜡式风量调节阀7提高降温的同步性。当分支一、二达到35℃时,电池管理控制模块F控制电动压缩机A关闭。If two or more branches reach 50°C, take branches 1 and 2 as an example, the battery management control module F controls the electric compressor A to start. The temperature-sensing wax-type air volume control valves 7 of 1 and 2 are both opened, and the cold air enters branches 1 and 2 respectively. During the process, since the temperature of branch 1 is higher than that of branch 2, the opening degree of the temperature-sensing wax type air volume control valve 7 of branch 1 is larger than that of the temperature-sensing wax type air volume control valve 7 of branch 2, and the inlet air volume of branch 1 is larger than that of branch 1. The large inlet air volume of the second branch makes the cooling of branch 1 and branch 2 tend to be synchronized, avoiding the problem of slow cooling of branch 1 and rapid cooling of branch 2. When the first and second branches reach 35°C, the battery management control module F controls the electric compressor A to turn off.
以上,仅为本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应以权利要求的保护范围为准。The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art who is familiar with the technical field disclosed by the present invention can easily think of changes or replacements. All should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
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KR102664449B1 (en) * | 2021-12-21 | 2024-05-10 | 주식회사 엘지에너지솔루션 | Battery pack, and ESS and Vehicle comprising the battery pack |
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