CN208667633U - High-efficiency and energy-saving oil microwave conditioning equipment - Google Patents
High-efficiency and energy-saving oil microwave conditioning equipment Download PDFInfo
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- CN208667633U CN208667633U CN201820886460.2U CN201820886460U CN208667633U CN 208667633 U CN208667633 U CN 208667633U CN 201820886460 U CN201820886460 U CN 201820886460U CN 208667633 U CN208667633 U CN 208667633U
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- microwave
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- efficiency
- microwave heating
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- 230000003750 conditioning effect Effects 0.000 title claims 11
- 238000010438 heat treatment Methods 0.000 claims abstract description 47
- 239000000463 material Substances 0.000 claims description 16
- 238000004321 preservation Methods 0.000 claims description 6
- 238000010791 quenching Methods 0.000 abstract description 7
- 230000000171 quenching effect Effects 0.000 abstract description 7
- 238000005496 tempering Methods 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 3
- 241000196324 Embryophyta Species 0.000 description 11
- 238000009413 insulation Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- 238000012544 monitoring process Methods 0.000 description 4
- 238000001816 cooling Methods 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- GVJHHUAWPYXKBD-UHFFFAOYSA-N (±)-α-Tocopherol Chemical compound OC1=C(C)C(C)=C2OC(CCCC(C)CCCC(C)CCCC(C)C)(C)CCC2=C1C GVJHHUAWPYXKBD-UHFFFAOYSA-N 0.000 description 2
- 240000002791 Brassica napus Species 0.000 description 2
- 235000004977 Brassica sinapistrum Nutrition 0.000 description 2
- 125000004122 cyclic group Chemical group 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000005672 electromagnetic field Effects 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 239000004519 grease Substances 0.000 description 2
- 239000011785 micronutrient Substances 0.000 description 2
- 235000013369 micronutrients Nutrition 0.000 description 2
- HUJXHFRXWWGYQH-UHFFFAOYSA-O sinapine Chemical compound COC1=CC(\C=C\C(=O)OCC[N+](C)(C)C)=CC(OC)=C1O HUJXHFRXWWGYQH-UHFFFAOYSA-O 0.000 description 2
- 235000017060 Arachis glabrata Nutrition 0.000 description 1
- 244000105624 Arachis hypogaea Species 0.000 description 1
- 235000010777 Arachis hypogaea Nutrition 0.000 description 1
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- 102000003820 Lipoxygenases Human genes 0.000 description 1
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- 244000000231 Sesamum indicum Species 0.000 description 1
- 235000003434 Sesamum indicum Nutrition 0.000 description 1
- 229930182558 Sterol Natural products 0.000 description 1
- 239000005864 Sulphur Substances 0.000 description 1
- 244000269722 Thea sinensis Species 0.000 description 1
- 229930003427 Vitamin E Natural products 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000000433 anti-nutritional effect Effects 0.000 description 1
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- 238000006731 degradation reaction Methods 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000002255 enzymatic effect Effects 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 239000003205 fragrance Substances 0.000 description 1
- 230000005714 functional activity Effects 0.000 description 1
- WIGCFUFOHFEKBI-UHFFFAOYSA-N gamma-tocopherol Natural products CC(C)CCCC(C)CCCC(C)CCCC1CCC2C(C)C(O)C(C)C(C)C2O1 WIGCFUFOHFEKBI-UHFFFAOYSA-N 0.000 description 1
- 229930182478 glucoside Natural products 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
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- 239000004615 ingredient Substances 0.000 description 1
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- 235000020232 peanut Nutrition 0.000 description 1
- 150000008442 polyphenolic compounds Chemical class 0.000 description 1
- 235000013824 polyphenols Nutrition 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 235000003702 sterols Nutrition 0.000 description 1
- 150000003432 sterols Chemical class 0.000 description 1
- -1 sulphur glucoside Chemical class 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
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- 229940046009 vitamin E Drugs 0.000 description 1
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Constitution Of High-Frequency Heating (AREA)
Abstract
The utility model discloses a kind of energy-efficient oil plant microwave quenching and tempering devices, including bracket, left steering cabinet and right turn cabinet are fixed with multiple interconnected microwave heating box on bracket side by side, it is connected with left microwave suppressor on head end microwave heating box, right microwave suppressor is connected on tail end microwave heating box；Endless conveyor is connected between left steering cabinet and right turn cabinet, endless conveyor sequentially passes through left microwave suppressor, each microwave heating box and right microwave suppressor, and endless conveyor head end, which is connected with above feeding device and endless conveyor, is equipped with attemperator；Microwave heating box top is connected with exhaust pipe, and level-one hot wind pump is connected on exhaust pipe, and the hot-blast outlet of level-one hot wind pump is communicated with the endless conveyor in left microwave suppressor.The utility model increases attemperator, and then effectively increase microwave efficiency using hot wind pump and microwave combination, reduces microwave installed power and structure is simple, and performance is stablized, and obtains unexpected technical effect.
Description
Technical field
The utility model relates to microwave equipments, in particular to a kind of energy-efficient oil plant microwave quenching and tempering device.
Background technique
Microwave refers to electromagnetic wave of the mean wavelength between 0.1~1m, can generate electromagnetic field of high frequency, and microwave heating is wide
General to be applied to food industry, microwave frequency used in food industry is mostly 2450MHz.Microwave heating technique and traditional heating side
Formula is different, it is that high-frequency reciprocating moves under the action of electromagnetic field by heated object internal dipole molecule, generates " interior friction
It is hot " and make to be heated temperature of charge raising, it is not necessary to any heat transfer process, material inside and outside portion can be made while heating while rising
Temperature, heating speed are fast and uniform.
Studies at home and abroad show that microwave treatment oil plant, such as: vegetable seed, peanut, sesame, flax, tea seed are warming up to centainly
After temperature, Maillard reaction can be promoted and generate good giving off a strong fragrance flavor, be conducive to amplifying cells asphalt channel, promote oil plant
Middle micro-nutrient composition, such as: vitamin E, sterol ingredient dissolution, can be improved it is subsequent squeezing production grease in micronutrient at
Point content, can also efficient passivation endogenous lipoxidase and myrosase etc., prevent the enzymatic of lipid oxidation, hydrolysis and sulphur glucoside
Degradation, improves the shelf-life of grease.For rapeseed, microwave treatment can also promote anti-nutritional factors sinapine (acid) efficient
It is converted into the polyphenol from rapeseed of high functional activity.
The microwave field density of present microwave dryer is lower, only 0.16~0.18w/cm3, and major function is that heating is dry
It is dry, the moisture of material is removed, therefore be provided with blower and quickly remove moisture content, causes thermal loss big.However, for microwave equipment
For Oil processing, main purpose be it is quenched, heating makes oil plant rapid aging, rather than be dehydrated, therefore, Oil processing
Continuing to use existing microwave equipment structure has that low efficiency, energy consumption are high.
Summary of the invention
The purpose of this utility model seeks to provide a kind of energy-efficient oil plant microwave quenching and tempering device, and the device efficiency is high,
Low energy consumption.
In order to achieve the above purposes, the technical solution adopted by the utility model is:, and a kind of energy-efficient oil plant microwave is quenched sets
It is standby, including bracket, left steering cabinet and right turn cabinet, it is fixed with multiple interconnected microwave heating box side by side on the bracket,
It is connected with left microwave suppressor on head end microwave heating box, right microwave suppressor is connected on tail end microwave heating box；The left steering
It is connected with endless conveyor between cabinet and the right turn cabinet, the endless conveyor sequentially passes through the left microwave suppressor, each
The microwave heating box and right microwave suppressor, the endless conveyor head end are connected with feeding device, and the endless conveyor
Top is equipped with attemperator；The microwave heating box top is connected with exhaust pipe, and level-one hot wind pump is connected on the exhaust pipe, described
The hot-blast outlet of level-one hot wind pump is communicated with the endless conveyor in the left microwave suppressor.
Further, the microwave heating box includes upper layer box body and lower layer box body, is provided with magnetron in upper layer box body
Component, the semi-enclosed cabinet of tail two open ends, the exhaust pipe are connected on the lower layer box body headed by lower layer box body.
Further, the magnetron assembly includes the multiple magnetrons being arranged on the cabinet shell of upper layer, the magnetic control
Pipe presses layout density size interval interlaced arrangement along the microwave heating box head end to tail end.
Further, the magnetron assembly includes the multiple magnetrons being arranged on the cabinet shell of upper layer, the microwave
The magnetron arrangement density of heater box head end and tail end is greater than the layout density of middle part magnetron.
Further, the microwave field density of the microwave heating box is 0.19~0.25w/cm3。
Further, be connected with second level hot wind pump on the exhaust pipe, the hot-blast outlet of second level hot wind pump with it is described micro-
The connection of Wave heating bottom portion.
Further, the attemperator be insulation belt, one fixation of the insulation belt on the bracket, other end without
Constraint, there are the gaps for placing material with the cyclic transfer interband for the insulation belt.
Further, equipped with monitoring on the lower layer box body.
Further, the connecting line between the exhaust pipe and level-one hot wind pump is equipped with hot blast control valve.
Compared with prior art, the invention has the following advantages that
First, the utility model be it is a kind of suitable for oil plant curing novel energy-conserving microwave equipment, use hot wind pump with
Microwave combination, while increasing attemperator, and then effectively increase microwave efficiency, microwave installed power is reduced, and set
Standby structure is simple, and performance is stablized, and obtains unexpected technical effect in terms of improving efficiency with energy conservation.
Second, microwave energy-feeding mouth is arranged according to best microwave energy-feeding mode in the microwave heating box of the utility model, realize complete
Process high field intensity reduces the processing time and guarantees the uniformity of material microwave treatment.
Third, the utility model is pumped in endless apron front end setting hot wind, material is preheated, the effect of microwave is improved
Rate.
Fourth, the air inlet that hot wind pumps in the utility model derives from the hot air discharge system of microwave, hot gas is recycled, further
Whole energy consumption is reduced, and attemperator is set on circulation conveying band, reduces energy loss.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of energy-efficient oil plant microwave quenching and tempering device.
Fig. 2 is the magnetron assembly arrangement states schematic diagram in Fig. 1 in microwave heating box.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawing, convenient for more clearly understanding that this is practical new
Type, but they do not constitute the utility model and limit.
A kind of energy-efficient oil plant microwave quenching and tempering device as shown in Figure 1, including bracket 1, left steering cabinet 2 and right turn cabinet
3, automatic deviation rectifying device is had on the runner of left steering cabinet 2 and right turn cabinet 3, automatic deviation rectifying device uses Pneuamtic deviation rectifier,
On bracket 1 multiple interconnected microwave heating box 4 are fixed with by bolt side by side, are connected on head end microwave heating box 4 left micro-
Wave suppressor 5 is connected with right microwave suppressor 6 on tail end microwave heating box 4；It is connected between left steering cabinet 2 and the runner of right turn cabinet 3
The endless conveyor 7 of annular, endless conveyor 7 sequentially pass through left microwave suppressor 5, each microwave heating box 4 and the suppression of right microwave
Device 6 processed, 7 head end of endless conveyor are connected with feeding device 8, and the feed hopper of feeding device 8 is bolted on left steering cabinet 2
On, the discharge port of feed hopper is located at right above endless conveyor 7, and attemperator 9, the heat preservation are equipped with above endless conveyor 7
Device 9 is insulation belt, insulation belt one equipped with shaft and being fixed on the bracket 1 of feed end, other end without constraint, insulation belt with
There are the gaps for placing material between endless conveyor 7, keep the temperature bandwidth and are equal to or slightly less than 7 width of endless conveyor.It is micro-
It is connected with exhaust pipe 10 at the top of Wave heating case 4, is connected with hot gas recovery system on exhaust pipe 10, in hot gas recovery system pipeline all the way
With level-one hot wind pump 11, there are also outlet all the way, hot-blast outlet and the cyclic transfers in left microwave suppressor 5 of level-one hot wind pump 11
Band 7 communicates, and second level hot wind pump 13, the hot-blast outlet of second level hot wind pump 13 and 4 bottom of microwave heating box are also connected on exhaust pipe 10
Connection, the connecting line between exhaust pipe 10 and level-one hot wind pump 11 are equipped with hot blast control valve 15, which uses
Drain valve.
In above scheme, microwave heating box 4 includes upper layer box body 4.1 and lower layer box body 4.2, is equipped on lower layer box body 4.2
Monitoring 14, monitoring 14 are circumscribed with display, and entire microwave equipment is controlled by control cabinet 16；Magnetic is provided in upper layer box body 4.1
Keyholed back plate component 12, lower layer box body 4.2 are the semi-enclosed cabinet of head and the tail two open ends, and exhaust pipe 10 is connected to lower layer box body 4.2
On, the exhaust outlet of exhaust pipe 10 is circumscribed with blower.Magnetron assembly 12 includes the multiple magnetic being arranged on 4.1 shell of layer box body
Keyholed back plate 12.1, magnetron 12.1 is along 4 head end of microwave heating box to tail end by layout density size interval interlaced arrangement (such as Fig. 2 institute
Show).Magnetron assembly 12 can also use another arrangement: the magnetron 12.1 of 4 head end of microwave heating box and tail end
Layout density is greater than the layout density of middle part magnetron 12.1.The microwave field density of single microwave heating box 4 is 0.19~0.25w/
cm3, preferably single microwave heating box 4 is using 18 magnetrons, microwave field density 0.2176w/cm3；Magnetron power source type can be
Switch power supply type and transformer type, the type of cooling have air-cooled and water cooling two ways, the type of cooling used in same equipment
It is identical.
The course of work of above-mentioned energy-efficient oil plant microwave quenching and tempering device is as follows: material is from the feed hopper of feeding device 8
Drop on endless conveyor 7, the driven by rotating wheel endless conveyor 7 of left steering cabinet 2 and right turn cabinet 3 moves forward, material into
Enter to after left microwave suppressor 5, hot wind (pumping out temperature is 50~90 DEG C) heated material that level-one hot wind pump 11 generates has one
Determine temperature material enter microwave heating box 4 after, magnetron assembly 12 generate microwave action on material, material has at this time
Certain temperature fast dewatering under the action of microwave enters maturation stage, and the high-temperature gas generated in microwave heating box 4 passes through
Exhaust pipe 10 enters in hot gas recovery system, and a part of hot gas is utilized by level-one hot wind pump 11, and excessive gas is discharged to outdoor, object
Feed collet is in attemperator 9, it may be assumed that between insulation belt, with endless conveyor 7, can effectively keep temperature, pass through the display of monitoring 14
It is observed that the case where 4 the inside material of microwave heating box, material enters next after coming out from the right microwave suppressor 6 of other end
Process, annular endless conveyor 7 continue to turn round under the drive of 3 runner of left steering cabinet 2 and right turn cabinet.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820886460.2U CN208667633U (en) | 2018-06-06 | 2018-06-06 | High-efficiency and energy-saving oil microwave conditioning equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820886460.2U CN208667633U (en) | 2018-06-06 | 2018-06-06 | High-efficiency and energy-saving oil microwave conditioning equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208667633U true CN208667633U (en) | 2019-03-29 |
Family
ID=65825233
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820886460.2U Active CN208667633U (en) | 2018-06-06 | 2018-06-06 | High-efficiency and energy-saving oil microwave conditioning equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208667633U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108893186A (en) * | 2018-06-06 | 2018-11-27 | 中国农业科学院油料作物研究所 | Energy-efficient oil plant microwave quenching and tempering device |
-
2018
- 2018-06-06 CN CN201820886460.2U patent/CN208667633U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108893186A (en) * | 2018-06-06 | 2018-11-27 | 中国农业科学院油料作物研究所 | Energy-efficient oil plant microwave quenching and tempering device |
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