A kind of Automatic-clamping and stripper apparatus
Technical field
The utility model relates to automotive trim plate processing technique field, more specifically to a kind of Automatic-clamping and
Stripper apparatus.
Background technique
Car carpeting is mounted in the inside gadget on automobile cab meal gold, the function with sound insulating and absorbing, buffering and decoration
Can, for improving the comfort of vehicle drive.
For existing carpet compression molding production line in production, carpet material is in mold process because deformation stretches in order to prevent
Caused by fold, lack material, deflection the problems such as, need carpet molding die surrounding install additional diameter of phi 14mm or more steel nail,
Steel nail carries out puncture fixation to carpet material when molding, thus the problems such as fold caused by preventing material from stretching, scarce material, deflection.
But existing production method has the following deficiencies: first, and steel nail is molded after puncturing, it is easy to cause material tearing broken
Damage, causes scrap of the product;The second, it is punctured and is fixed using steel nail, after compression molding and cooling and shaping, material is hardened, and can lead
Product is caused to be difficult to take off from steel nail, product stripping needs 2 people or more to cooperate manual operations, and production efficiency is low, labour is strong
Degree is big, and cannot achieve automatic production;Third, when being manually demolded, personnel need to enter inside equipment, steel nail and equipment other biographies
Dynamic part may be to artificial at compared with major injury, and there are security risks.
Utility model content
Utility model technical problems to be solved
The purpose of the utility model is to overcome existing carpet manufacture mode in the prior art, there are products easily to scrap, can grasp
The deficiencies of property made difference and poor safety, provides a kind of Automatic-clamping and stripper apparatus, using the technical solution of the utility model,
It can effectively solve the problem that bring breakage is scrapped in conventional operation mode, be manually demolded inefficiency, cannot achieve automatic production, with
And the problems such as there are larger security risks, improve the degree of automation of enterprise.
Technical solution
In order to achieve the above objectives, technical solution provided by the utility model are as follows:
A kind of Automatic-clamping and stripper apparatus of the utility model, including upper clamping component and lower clamping component, wherein institute
The upper clamping component stated includes upper clamp frame, and the lower clamping component includes lower clamp frame, clamp frame and lower clamp frame on this
Pass through the surrounding of the liftable surrounding for being set to upper mold of driving mechanism and lower die, and clamp frame and lower clamp frame on this respectively
It can be connected under the action of the driving mechanism in mutually clamping or discrete state, the driving mechanism with control mechanism.
Further, the control mechanism includes operation button platform, PLC control unit and air-operated solenoid valve, wherein institute
The operation button platform stated is connected with PLC control unit, which is connected by air-operated solenoid valve with driving mechanism.
Further, the driving mechanism includes cylinder, the multiple that the quantity of the cylinder is 4, and no less than 4,
It is fixed in upper mold and in lower die by cylinder fixed support, and is arranged on upper die and lower die in reverse symmetry respectively.
Further, the cylinder is provided with 8 altogether, respectively by cylinder fixed support be fixed on upper mold quadrangle and under
Mould quadrangle, wherein pass through spherical plain bearing rod end and above-mentioned upper clamp frame phase positioned at the piston rod of 4 cylinders of upper mold quadrangle
Even, pass through spherical plain bearing rod end positioned at the piston rod of 4 cylinders of lower die quadrangle and be connected with above-mentioned lower clamp frame.
Further, longitudinally guiding mechanism and laterally steering machine are provided in the upper clamp frame and lower clamp frame
Structure.
Further, the longitudinally guiding mechanism is sliding plug in the longitudinal guide pillar in mold guide sleeve, the longitudinal direction
The multiple that the quantity of guide post is 4, and no less than 4, be respectively symmetrically evenly arranged in the opposite sides of clamp frame and under
In the opposite sides of clamp frame, and it is arranged in upper clamp frame and lower clamp frame in reverse symmetry.
Further, the quantity of the longitudinal guide pillar is 8.
Further, the laterally steering mechanism is that the transverse direction being slidably matched with the U-lag opened up on mold side is led
Column, lateral guide post are provided with 8 altogether, are respectively fixedly connected in the surrounding center position of upper clamp frame and the surrounding of lower clamp frame
At heart position, and it is arranged in upper clamp frame and lower clamp frame in reverse symmetry.
Beneficial effect
Using technical solution provided by the utility model, compared with prior art, have the following beneficial effects:
(1) a kind of Automatic-clamping and stripper apparatus of the utility model, wherein pass through upper clamp frame, lower clamp frame, driving
The reasonable cooperation of mechanism and control mechanism realizes Automatic-clamping and the demoulding of carpet material, passes through steel when compared to original molding
It follows closely and carpet material is carried out to puncture fixed way, can effectively solve the problem that bring breakage is scrapped, manually in conventional operation mode
The problems such as demoulding efficiency is low, cannot achieve automatic production, and there are larger security risks, improves the automation journey of enterprise
Degree.
(2) a kind of Automatic-clamping of the utility model and stripper apparatus, cylinder are provided with 8 altogether, pass through cylinder respectively
Fixed bracket is fixed on upper mold quadrangle and lower die quadrangle, so as to drive upper clamp frame, lower clamp frame steadily to go up and down.
(3) a kind of Automatic-clamping and stripper apparatus of the utility model, is provided in clamp frame and lower clamp frame thereon
Longitudinally guiding mechanism and laterally steering mechanism, wherein longitudinally guiding mechanism is sliding plug in the longitudinal guide pillar in mold guide sleeve,
The multiple that the quantity of longitudinal guide pillar is 4, and no less than 4, be respectively symmetrically evenly arranged in the opposite sides of clamp frame with
And in the opposite sides of lower clamp frame, and it is arranged in upper clamp frame and lower clamp frame in reverse symmetry.It should be understood that this
Longitudinal guide pillar can play the guiding and positioning function of vertical direction in utility model.Laterally steering mechanism is and opens up on mold side
The lateral guide post that is slidably matched of U-lag, lateral guide post is provided with 8 altogether, the surrounding centre bit in upper clamp frame is respectively fixedly connected
The surrounding center position of place and lower clamp frame is set, and is arranged in upper clamp frame and lower clamp frame in reverse symmetry.It needs
Illustrate: the setting of lateral guide post can prevent clamp frame, lower clamp frame stress from lateral displacement occurs in the utility model.
(4) a kind of Automatic-clamping and stripper apparatus of the utility model, reasonable in design, principle is simple, convenient for promoting
It uses.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of upper clamping component in the utility model;
Fig. 2 is the structural schematic diagram of lower clamping component in the utility model;
Fig. 3 is the enlarged structure schematic diagram in Fig. 2 at A;
Fig. 4 is upper clamping component and lower clamping component clamped condition structural schematic diagram in the utility model.
Label declaration in schematic diagram:
1, upper clamping component;11, upper clamp frame;
2, lower clamping component;21, lower clamp frame;
A1, cylinder;A2, cylinder fixed support;A3, spherical plain bearing rod end;A4, longitudinal guide pillar;A5, lateral guide post.
Specific embodiment
For the content for further appreciating that the utility model, the utility model is described in detail in conjunction with the accompanying drawings and embodiments.
Embodiment 1
In conjunction with Fig. 1, Fig. 2, Fig. 3 and Fig. 4, a kind of Automatic-clamping and stripper apparatus of the present embodiment, including upper clamping component 1
With lower clamping component 2, wherein upper clamping component 1 includes upper clamp frame 11, and lower clamping component 2 includes lower clamp frame 21, folder on this
Tight frame 11 and lower clamp frame 21 are somebody's turn to do respectively by the liftable surrounding for being set to upper mold of driving mechanism and the surrounding of lower die
Upper clamp frame 11 and lower clamp frame 21 can be under the action of the driving mechanism in mutually clamping or discrete state, driving mechanism and control
Mechanism is connected, to realize automated production.It should be understood that upper clamp frame 11 and lower clamp frame 21 can be in the utility model
Adjusting Shape replacement is carried out according to the shape of product, is preferably bonded to realize with fastening material.It needs to further illustrate
Be: the utility model realizes carpet by the reasonable cooperation of upper clamp frame 11, lower clamp frame 21, driving mechanism and control mechanism
The Automatic-clamping of material and demoulding carry out carpet material by steel nail when compared to original molding to puncture fixed way, energy
Bring breakage scraps, is manually demolded inefficiency, cannot achieve automatic production in enough effectively solution conventional operation modes, and
The problems such as there are larger security risks improves the degree of automation of enterprise, has been well adapted for enterprise and fast and efficiently develops to want
It asks.
Control mechanism includes operation button platform, PLC control unit and air-operated solenoid valve, wherein operation button platform and PLC are controlled
Unit processed is connected, which is connected by air-operated solenoid valve with driving mechanism.When specific operation, selection operation button
Button on platform, passes sequentially through PLC control unit and air-operated solenoid valve, and signal is passed to driving mechanism, to realize control
The purpose of Automatic-clamping and stripper apparatus work processed.It should be understood that the Automatic-clamping and stripper apparatus in the utility model
Other than it can be realized and be manually controlled by operation button platform, while can also automatic fortune synchronous with molding apparatus parallel connection realization
Row.
Driving mechanism includes cylinder a1, the multiple that the quantity of cylinder a1 is 4, and no less than 4, is fixed respectively by cylinder
Bracket a2 is fixed in upper mold and in lower die, and is arranged on upper die and lower die in reverse symmetry.Specifically in the present embodiment,
Cylinder a1 is provided with 8 altogether, is fixed on upper mold quadrangle and lower die quadrangle by cylinder fixed support a2 respectively, wherein be located at
The piston rod of 4 cylinder a1 of upper mold quadrangle passes through spherical plain bearing rod end a3 and is connected with above-mentioned upper clamp frame 11, under being located at
The piston rod of 4 cylinder a1 of mould quadrangle passes through spherical plain bearing rod end a3 and is connected with above-mentioned lower clamp frame 21, and is located at upper
4 cylinder a1 of mould quadrangle and 4 cylinder a1 for being located at lower die quadrangle are arranged in reverse symmetry.It should be understood that specific behaviour
During work, the stroke of replacement cylinder a1 piston rod can be adjusted according to actual needs, in the utility model cylinder a1 piston rod with
Spherical plain bearing rod end a3 is connected by silk tooth, and the setting of spherical plain bearing rod end a3 can reduce the deformation of the piston rod of cylinder a1,
Improve its service life.It should be further noted that: cylinder a1 is provided with 8 altogether in the utility model, passes through cylinder respectively
Fixed bracket a2 is fixed on upper mold quadrangle and lower die quadrangle, and clamp frame 11, lower clamp frame 21 can be driven steadily to go up and down.It needs
To be further explained: above-mentioned air-operated solenoid valve totally 2 in the utility model, control is located at 4 gas of upper mold quadrangle respectively
Cylinder a1 piston rod stretching with retract and positioned at lower die quadrangle 4 cylinder a1 piston rods stretching with retract, pressed from both sides in realization
The clamping of tight frame 11 and lower clamp frame 21 with separate.
Longitudinally guiding mechanism and laterally steering mechanism are provided in upper clamp frame 11 and lower clamp frame 21, wherein longitudinal
Guiding mechanism is sliding plug in the longitudinal guide pillar a4 in mold guide sleeve, the multiple that the quantity of longitudinal guide pillar a4 is 4, and is no less than
It 4, is respectively symmetrically evenly arranged in the opposite sides of clamp frame 11 and in the opposite sides of lower clamp frame 21, and upper
It is arranged in clamp frame 11 and lower clamp frame 21 in reverse symmetry.It should be understood that longitudinal guide pillar a4 can rise in the utility model
To the guiding and positioning function of vertical direction.Specifically in the present embodiment, the quantity of longitudinal guide pillar a4 is 8.Laterally steering mechanism
For the lateral guide post a5 being slidably matched with the U-lag opened up on mold side, lateral guide post a5 is provided with 8 altogether, is respectively fixedly connected
In the surrounding center position of upper clamp frame 11 and the surrounding center position of lower clamp frame 21, and in upper clamp frame 11 under
It is arranged in clamp frame 21 in reverse symmetry.It should be understood that the setting of lateral guide post a5 can prevent folder in the utility model
Lateral displacement occurs for tight frame 11,21 stress of lower clamp frame.
The specific action process of the Automatic-clamping and stripper apparatus are as follows: before molding, conveyed carpet material by conveyer belt
Between supreme, lower die, then, upper mold, conveyer belt and carpet material are moved downward, until carpet material is contacted with lower die, this
When can by control upper mold quadrangle 4 cylinder a1 air-operated solenoid valve control upper mold quadrangle 4 cylinder a1 piston rods stretch out,
4 cylinder a1 piston rods for controlling the air-operated solenoid valve control lower die quadrangle of 4 cylinder a1 of lower die quadrangle simultaneously stretch out, thus
So that upper clamp frame 11 and lower clamp frame 21 mutually clamp, the fixation of carpet material is completed, then, is pressed and molded, then connect
Mold open, at this time can pass through control lower die quadrangle 4 cylinder a1 air-operated solenoid valve control lower die quadrangle 4 cylinders
A1 piston rod is retracted, in order to avoid interfere the conveying of next carpet material, while upper mold drives moulding carpet to move upwards, and at this time may be used
4 cylinder a1 piston rods that air-operated solenoid valve by controlling 4 cylinder a1 of upper mold quadrangle controls upper mold quadrangle continue to stretch out,
So that upper clamp frame 11 is to pressure so that moulding carpet and upper mold type chamber are detached from, and then realize the purpose of automatic demoulding.
Schematically the utility model and embodiments thereof are described above, description is not limiting, attached drawing
Shown in be also one of the embodiments of the present invention, actual structure is not limited to this.So if this field
Those of ordinary skill enlightened by it, without deviating from the purpose of the present invention, not inventively design
Frame mode similar with the technical solution and embodiment, all should belong to the protection range of the utility model.