CN208664092U - A kind of auxiliary blanking device in rubber wet process mixing process - Google Patents
A kind of auxiliary blanking device in rubber wet process mixing process Download PDFInfo
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- CN208664092U CN208664092U CN201821265506.5U CN201821265506U CN208664092U CN 208664092 U CN208664092 U CN 208664092U CN 201821265506 U CN201821265506 U CN 201821265506U CN 208664092 U CN208664092 U CN 208664092U
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Abstract
The utility model discloses a kind of auxiliary blanking device in rubber wet process mixing process, including mixing arrangement, flocculation plant, extrusion dehydration rotary cutting apparatus, the left and right sides on the mixing arrangement top is fixed with metering pump；The metering pump, the feed inlet of atomizer are connected with the feed pipe of metering pump；Mixing arrangement is connected by mateiral pump with flocculation plant, and the flocculation plant is connected by feeder pipe with extrusion dehydration rotary cutting apparatus.The structure design of the utility model is reasonable, easy to operate, and the additive amount and adding rate of two kinds of raw materials can be effectively controlled by metering pump, effectively improve material proportion precision, boring contact area is increased by atomizer, effectively increases mixed effect, and product quality is effectively ensured；Material is cut into uniform material block by cutting blade, effectively saving manual operation, easily and fast safety；The adding rate of material can be effectively adjusted by throttle valve, and then be precisely controlled the carry out rate of processing.
Description
Technical field
The utility model relates to rubber processing techniques field, specifically a kind of auxiliary in rubber wet process mixing process
Blanking device.
Background technique
In rubber size process, mixing is the process of most critical, by be kneaded by natural rubber, synthetic rubber,
The several compounding agents of supporting material, vulcanizing material, anti-aging material etc. ten uniformly mix, and glue stuff compounding is made, and it is all kinds of to become production
The raw material of rubber product, therefore, rubber compound performance and calendering process directly affect rubber product processing performance and product it is each
Item service performance.
China's rubber industry still continues to use mechanical dry refining method at present, and energy consumption height, industry chain length, environmental protection are poor.Therefore, calendering process
Innovation transformation, energy saving calendering process the most important thing for being developed into energy conservation measure in rubber industry.Wherein wet process is kneaded skill
Art is that development prospect is best, one of the most significant technology of energy-saving effect.It is very heavy that the material of wet process mixing technology launches technology
It wants, especially launches the superiority and inferiority that proportion directly influences product quality, however there is presently no very mature auxiliary blanking devices.
Utility model content
The purpose of this utility model is to provide a kind of auxiliary blanking devices in rubber wet process mixing process, with solution
Certainly the problems mentioned above in the background art.
To achieve the above object, the utility model provides the following technical solutions:
A kind of auxiliary blanking device in rubber wet process mixing process, including mixing arrangement, mateiral pump, flocculation dress
It sets, extrusion dehydration rotary cutting apparatus, rotating electric machine, metering pump, atomizer, high-pressure pump, the mixing arrangement is hollow cabinet,
The left and right sides on the mixing arrangement top is fixed with metering pump；The metering pump includes the pump housing, feed pipe, feeding interface
With feed pipe, the opposite side of two pump housing is equipped with feed pipe, and the feeding pipe end is equipped with feeding interface, the pump housing
The other side is equipped with feed pipe, and the end of the feed pipe is connected with mixing arrangement；The left and right sides inside the mixing arrangement
Wall upper end is fixed with atomizer, and the atomizer includes cavity, feed inlet, air inlet and nozzle, the top of the cavity
Equipped with feed inlet, the feed inlet is connected with the feed pipe of metering pump；The opposite side of two cavity is equipped with nozzle, institute
The bottom end for stating cavity is equipped with air inlet, and the air inlet is connected by gas-guide tube with the high-pressure pump of mixing arrangement side-wall outer side
It connects, the high-pressure pump fixation is located in supporting table, and the supporting table is fixed on mixing arrangement side-wall outer side；The mixing arrangement
Right side wall on the outside of lower end be fixed with supporting table, mateiral pump, the material-pumping tube of the mateiral pump are fixed in the supporting table
It is connected with mixing arrangement, the conveying pipeline of mateiral pump is connected with flocculation plant；The flocculation plant is by feeder pipe and squeezes
Dehydration rotary cutting apparatus is connected, the generally horizontal cylindrical structure of the extrusion dehydration rotary cutting apparatus, the extrusion dehydration rotation
Cutting apparatus left side top offers circular open, and feeder pipe is connected by the circular open with extrusion dehydration rotary cutting apparatus；
It is fixed with rotating electric machine on the left of the extrusion dehydration rotary cutting apparatus, the rotation shaft end of the rotating electric machine, which is fixedly connected with, to be stirred
Axis is mixed, the agitating shaft is extend into the right inside extrusion dehydration rotary cutting apparatus, and the agitating shaft is equipped with helical blade；Institute
The right output port for stating extrusion dehydration rotary cutting apparatus is discharge port, and three fixed branch are fixed on the circumferential side wall of the discharge port
Frame, the support bracket fastened other end are fixed with circular mounting plate, rotary-cut motor are fixed on the right side of the mounting plate,
The rotation of the rotary-cut motor is connected with rotary-cut axis, and a rotary-cut axial direction left side penetrates mounting plate, and solid on rotary-cut the tip of the axis
Fixed to be equipped with round knife rest, the circular knife is placed in discharge port, and is uniformly fixed on the circumference of the round knife rest
Several cutting blades.
As a further solution of the present invention: the cutting blade is made of stainless steel.
The flocculation plant is anacidity flocculation plant as a further solution of the present invention,.
The feed inlet junction of the feed pipe of the metering pump and atomizer as a further solution of the present invention,
Equipped with throttle valve, the material-pumping tube of the mateiral pump and mixing arrangement junction also are provided with throttle valve, and the feeder pipe inside is same
Equipped with throttle valve.
The atomizer is equipped with adjustable needle relative to the other end of nozzle as a further solution of the present invention,
Valve, and the adjustable needle valve is placed on the outside of mixing arrangement.
Compared with prior art, the utility model has the beneficial effects that the structure design of the utility model is reasonable, operation side
Just, effectively rubber cement is sprayed onto mixing arrangement with atomizer by two Sets of Measurement pump with white carbon black granular media and is sufficiently mixed, led to
The additive amount and adding rate of two kinds of raw materials can effectively be controlled by crossing metering pump, effectively improved material proportion precision, passed through mist
Change device and increase boring contact area, effectively increases mixed effect, product quality is effectively ensured；With anacidity flocculation plant energy
Enough subduction acid adding flocculation process effectively shortens flocculation time to eliminate cleaning process；And finally in cutting blade
Uniform material block is cut under processing, effectively saving manual operation, easily and fast safety；It can be effective by throttle valve
The adding rate of material is adjusted, and then is precisely controlled the carry out rate of processing.
Detailed description of the invention
Fig. 1 is the structural schematic diagram for the auxiliary blanking device in rubber wet process mixing process.
Fig. 2 is the structural schematic diagram for metering pump in the auxiliary blanking device in rubber wet process mixing process.
Fig. 3 is the structural schematic diagram for atomizer in the auxiliary blanking device in rubber wet process mixing process.
Fig. 4 is the structural schematic diagram for auger in the auxiliary blanking device in rubber wet process mixing process.
In figure: 1- mixing arrangement；2- mateiral pump；3- flocculation plant；4- extrusion dehydration rotary cutting apparatus；5- rotating electric machine；6-
Metering pump；7- atomizer；8- high-pressure pump；9- material-pumping tube；10- conveying pipeline；11- feeder pipe；12- agitating shaft；13- rotary-cut electricity
Machine；14- rotary-cut axis；15- cutting blade；16- fixes bracket；17- mounting plate；18- discharge port；19- supporting table；The 20- pump housing；
21- feed pipe；22- feeding interface；23- feed pipe；24- throttle valve；25- cavity；26- feed inlet；27- air inlet；28- spray
Mouth；29- adjustable needle valve；30- helical blade.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
Please refer to Fig. 1~4, a kind of auxiliary blanking device in rubber wet process mixing process, including mixing arrangement 1,
Mateiral pump 2, flocculation plant 3, extrusion dehydration rotary cutting apparatus 4, rotating electric machine 5, metering pump 6, atomizer 7, high-pressure pump 8, it is described
Mixing arrangement 1 is hollow cabinet, and the left and right sides on 1 top of mixing arrangement is fixed with metering pump 6；The metering pump
6 include the pump housing 20, feed pipe 21, feeding interface 22 and feed pipe 23, and the opposite side of two pump housing 20 is equipped with feed pipe 21,
21 end of feed pipe is equipped with feeding interface 22, and the other side of the pump housing 20 is equipped with feed pipe 23, the feed pipe 23
End is connected with mixing arrangement 1；Left and right sides wall upper end inside the mixing arrangement 1 is fixed with atomizer 7, described
Atomizer 7 includes cavity 25, feed inlet 26, air inlet 27 and nozzle 28, and the top of the cavity 25 is equipped with feed inlet 26, described
Feed inlet 26 is connected with the feed pipe 23 of metering pump 6；The opposite side of two cavity 25 is equipped with nozzle 28, the cavity
25 bottom end is equipped with air inlet 27, and the air inlet 27 is connected by gas-guide tube with the high-pressure pump 8 of 1 side-wall outer side of mixing arrangement
It connects, the fixation of high-pressure pump 8 is located in supporting table 19, and the supporting table 19 is fixed on 1 side-wall outer side of mixing arrangement；It is described mixed
It attaches together and sets lower end on the outside of 1 right side wall and be fixed with supporting table 19, mateiral pump 2, the pumping are fixed in the supporting table 19
The material-pumping tube 9 of material pump 2 is connected with mixing arrangement 1, and the conveying pipeline 10 of mateiral pump 2 is connected with flocculation plant 3；The flocculation dress
It sets 3 to be connected by feeder pipe 11 with extrusion dehydration rotary cutting apparatus 4, the generally horizontal circle of the extrusion dehydration rotary cutting apparatus 4
Column construction, 4 left side top of extrusion dehydration rotary cutting apparatus offer circular open, and feeder pipe 11 passes through the circular open
It is connected with extrusion dehydration rotary cutting apparatus 4；Rotating electric machine 5, the rotation are fixed on the left of the extrusion dehydration rotary cutting apparatus 4
The rotation shaft end of motor 5 is fixedly connected with agitating shaft 12, and the agitating shaft 12 is extend into the right in extrusion dehydration rotary cutting apparatus 4
Portion, and the agitating shaft 12 is equipped with helical blade 30；The right output port of the extrusion dehydration rotary cutting apparatus 4 is discharge port 18,
Three fixed brackets 16 are fixed on the circumferential side wall of the discharge port 18, the other end of the fixed bracket 16 is fixed with
Circular mounting plate 17, the right side of the mounting plate 17 are fixed with rotary-cut motor 13, and the rotary shaft of the rotary-cut motor 13 connects
There is rotary-cut axis 14, the rotary-cut axis 14 penetrates mounting plate 17 to the left, and round knife rest is fixed on the end of rotary-cut axis 14,
The circular knife is placed in discharge port 18, and is uniformly fixed with several cutting blades on the circumference of the round knife rest
15。
Further, cutting blade 15 described in the utility model is made of stainless steel, wear-resistant, corrosion-resistant, firm resistance to
With.
Further, flocculation plant 3 described in the utility model is anacidity flocculation plant, can be reduced with anacidity flocculation plant
Acid adding flocculation process effectively shortens flocculation time to eliminate cleaning process.
Further, the feed pipe 23 of metering pump 6 described in the utility model and 26 junction of feed inlet of atomizer 7 are equipped with
Throttle valve 24, the material-pumping tube 9 of the mateiral pump 2 and 1 junction of mixing arrangement also are provided with throttle valve 24, inside the feeder pipe 11
It is again provided with throttle valve 24；The adding rate of material can effectively be adjusted by throttle valve 24, so be precisely controlled processing into
Scanning frequency rate.
Further, atomizer 7 described in the utility model is equipped with adjustable needle valve 29 relative to the other end of nozzle 28, and
The adjustable needle valve 29 is placed on the outside of mixing arrangement；The work effect of atomizer can be effectively controlled by adjusting adjustable needle valve 29
Rate, and then it is precisely controlled the carry out rate of processing.
The working principle of the utility model is: being separately connected rubber cement and white carbon black by the feeding interface of two Sets of Measurement pump 6
The storage tank of granular media respectively extracts rubber cement and white carbon black granular media, then the cavity of atomizer 7 is transported to by feed pipe 23
In 25；High-pressure pump 8 works simultaneously, and air is conveyed to the cavity 25 of atomizer 7, rubber cement and hard charcoal by air inlet 27
Black granular media is atomized and is sprayed onto mixing arrangement 1 by atomizer 7 and is sufficiently mixed, and mixed mixed liquor passes through mateiral pump 2
It enters in flocculation plant 3, acid adding flocculation process can be reduced with anacidity flocculation plant, to eliminate cleaning process, effectively
Shorten flocculation time；Material after flocculation enters in extrusion dehydration rotary cutting apparatus 4 through feeder pipe 11, squeezes through auger de-
Water, and be transmitted at the discharge port 18 on right side, uniform material block is finally cut under the processing of cutting blade 15.
It is obvious to a person skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and
And without departing substantially from the spirit or essential attributes of the utility model, it can realize that this is practical new in other specific forms
Type.Therefore, in all respects, the present embodiments are to be considered as illustrative and not restrictive, this is practical new
The range of type is indicated by the appended claims rather than the foregoing description, it is intended that containing for the equivalent requirements of the claims will be fallen in
All changes in justice and range are embraced therein.It should not treat any reference in the claims as limiting
Related claim.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should
It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
The other embodiments being understood that.
Claims (5)
1. a kind of auxiliary blanking device in rubber wet process mixing process, including mixing arrangement (1), mateiral pump (2), flocculation
Device (3), extrusion dehydration rotary cutting apparatus (4), rotating electric machine (5), metering pump (6), atomizer (7), high-pressure pump (8), it is special
Sign is: the mixing arrangement (1) is hollow cabinet, and the left and right sides on mixing arrangement (1) top is fixed with meter
Amount pump (6)；The metering pump (6) includes the pump housing (20), feed pipe (21), feeding interface (22) and feed pipe (23), and described two
The opposite side of the pump housing (20) is equipped with feed pipe (21), and feed pipe (21) end is equipped with feeding interface (22), the pump housing
(20) the other side is equipped with feed pipe (23), and the end of the feed pipe (23) is connected with mixing arrangement (1)；The mixing dress
It sets (1) internal left and right sides wall upper end to be fixed with atomizer (7), the atomizer (7) includes cavity (25), feed inlet
(26), the top of air inlet (27) and nozzle (28), the cavity (25) is equipped with feed inlet (26), the feed inlet (26) and meter
The feed pipe (23) of amount pump (6) is connected；The opposite side of two cavity (25) is equipped with nozzle (28), the cavity (25)
Bottom end be equipped with air inlet (27), the air inlet (27) passes through the high-pressure pump of gas-guide tube and mixing arrangement (1) side-wall outer side
(8) it is connected, high-pressure pump (8) fixation is located on supporting table (19), and the supporting table (19) is fixed on mixing arrangement (1)
Side-wall outer side；Lower end is fixed with supporting table (19) on the outside of the right side wall of the mixing arrangement (1), solid on the supporting table (19)
Surely mateiral pump (2) are equipped with, the material-pumping tube (9) of the mateiral pump (2) is connected with mixing arrangement (1), the conveying pipeline of mateiral pump (2)
(10) it is connected with flocculation plant (3)；The flocculation plant (3) passes through feeder pipe (11) and extrusion dehydration rotary cutting apparatus (4) phase
Connection, the generally horizontal cylindrical structure of the extrusion dehydration rotary cutting apparatus (4), the extrusion dehydration rotary cutting apparatus (4) are left
Lateral roof offers circular open, and feeder pipe (11) is connected by the circular open with extrusion dehydration rotary cutting apparatus (4)；Institute
It states and is fixed with rotating electric machine (5) on the left of extrusion dehydration rotary cutting apparatus (4), the rotation shaft end of the rotating electric machine (5) is fixed
It is connected with agitating shaft (12), the agitating shaft (12) extend into the right extrusion dehydration rotary cutting apparatus (4) inside, and the stirring
Axis (12) is equipped with helical blade (30)；The right output port of the extrusion dehydration rotary cutting apparatus (4) is discharge port (18), the discharging
Three fixed brackets (16) are fixed on the circumferential side wall of mouth (18), the other end of the fixed bracket (16) is fixed with circle
The mounting plate (17) of shape is fixed with rotary-cut motor (13) on the right side of the mounting plate (17), the rotation of the rotary-cut motor (13)
Shaft is connected to rotary-cut axis (14), and the rotary-cut axis (14) penetrates mounting plate (17) to the left, and solid on the end of rotary-cut axis (14)
Fixed to be equipped with round knife rest, the circular knife is placed in discharge port (18), and is uniformly fixed on the circumference of the round knife rest
Equipped with several cutting blades (15).
2. the auxiliary blanking device according to claim 1 in rubber wet process mixing process, it is characterised in that: described
Cutting blade (15) is made of stainless steel.
3. the auxiliary blanking device according to claim 1 in rubber wet process mixing process, it is characterised in that: described
Flocculation plant (3) is anacidity flocculation plant.
4. the auxiliary blanking device according to claim 1 in rubber wet process mixing process, it is characterised in that: described
The feed pipe (23) of metering pump (6) and feed inlet (26) junction of atomizer (7) are equipped with throttle valve (24), the mateiral pump
(2) material-pumping tube (9) and mixing arrangement (1) junction also is provided with throttle valve (24), is again provided with inside the feeder pipe (11)
Throttle valve (24).
5. the auxiliary blanking device according to claim 1 in rubber wet process mixing process, it is characterised in that: described
Atomizer (7) is equipped with adjustable needle valve (29) relative to the other end of nozzle (28), and the adjustable needle valve (29) is placed in mixing
On the outside of device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821265506.5U CN208664092U (en) | 2018-08-07 | 2018-08-07 | A kind of auxiliary blanking device in rubber wet process mixing process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821265506.5U CN208664092U (en) | 2018-08-07 | 2018-08-07 | A kind of auxiliary blanking device in rubber wet process mixing process |
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| Publication Number | Publication Date |
|---|---|
| CN208664092U true CN208664092U (en) | 2019-03-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201821265506.5U Active CN208664092U (en) | 2018-08-07 | 2018-08-07 | A kind of auxiliary blanking device in rubber wet process mixing process |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116038932A (en) * | 2023-04-03 | 2023-05-02 | 河北华密新材科技股份有限公司 | Continuous wet mixing device and method for synthetic rubber |
-
2018
- 2018-08-07 CN CN201821265506.5U patent/CN208664092U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116038932A (en) * | 2023-04-03 | 2023-05-02 | 河北华密新材科技股份有限公司 | Continuous wet mixing device and method for synthetic rubber |
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