CN208664050U - A kind of alkali-free soft rock production system - Google Patents
A kind of alkali-free soft rock production system Download PDFInfo
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- CN208664050U CN208664050U CN201820962093.XU CN201820962093U CN208664050U CN 208664050 U CN208664050 U CN 208664050U CN 201820962093 U CN201820962093 U CN 201820962093U CN 208664050 U CN208664050 U CN 208664050U
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- table top
- shear
- conveyer belt
- producing molds
- crossbeam
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Abstract
The utility model provides a kind of alkali-free soft rock production system, comprising: conveyer belt, mixing device, device for producing molds, the first baking oven, the second oven, cooling device, shear;The mixing device is located above transmission belt, and the device for producing molds is placed in conveyer belt side, and the mixing device is located at right above device for producing molds, and first baking oven, the second oven, cooling device and shear are successively set with above conveyer belt;The shear includes: electric box, table top, blade, vertical beam, adjustable lever, clamping part, crossbeam, and motor is arranged in the electric box, and table top is arranged above electric box;The vertical beam is arranged in table top two sides;The crossbeam is arranged above vertical beam, can slide up and down;The clamping part is arranged on crossbeam;The adjustable lever is arranged between clamping part and blade.A soft rock great variety of models that the utility model is cut into, finished product long service life.
Description
Technical field
The utility model relates to soft rock field, in particular to a kind of alkali-free soft rock production system.
Background technique
Soft rock is a kind of flexible building sheet material, and thickness 2-3mm can accomplish 99% stone material fidelity in appearance.Application aspect
It is water-fast to can achieve outer wall material, acid and alkali-resistance is weather-proof, many indexs such as freeze-thawing resistant.Stone curtain wall be can replace as high-end outer
Wall decoration material.It is compared with stone material, soft rock has many advantages, such as flexible, resource is renewable, and size is customizable, short time limit,
It is the new selection of external wall.
Application No. is the patents that 201720196348.1, patent name is " a kind of soft rock mechanized production system " to disclose
A kind of simple production process, homogeneous heating, soft rock mechanized production system both with cooling efficiency quality are, it can be achieved that continuous metaplasia
It produces, but is not described in the cutting of production soft rock, the soft rock cutting machine used in the actual production process is not smart enough, cuts
The soft rock style sheet one for cutting out, operation are also more inconvenient.
In addition, soft rock used in everyday is since raw material contain alkalinity, the finished product produced is chronically exposed in air, is held
It easily chemically reacts, influences beauty.
Summary of the invention
The purpose of this utility model is that propose a kind of alkali-free soft rock production system, easy to operate, the soft rock sample produced
Formula multiplicity, quality of finished is good, long service life.
To achieve the goals above, the utility model provides a kind of alkali-free soft rock production system, comprising: conveyer belt, mixing
Device, device for producing molds, the first baking oven, the second oven, cooling device, shear;The mixing device is located above transmission belt,
The device for producing molds is placed in conveyer belt side, and the mixing device is located at right above device for producing molds, and first baking oven, second are dried
Case, cooling device and shear are successively set with above conveyer belt;The shear includes: electric box, table top, knife
Piece, vertical beam, adjustable lever, clamping part, crossbeam, the electric box is interior to be arranged motor, and table top is arranged above electric box;Described
Face is equipped with turntable and the circumferential setting graduation mark along turntable;The vertical beam shares two, is arranged in table top two sides;The crossbeam
It is arranged above vertical beam, can slides up and down;The clamping part is arranged on crossbeam, can horizontally slip;The adjustable lever setting
It, can up and down adjustment between clamping part and blade.
Further, rubber roller is installed on the device for producing molds, for the feed liquid on device for producing molds surface to be paved.
Further, the conveyer belt, mixing device, device for producing molds, the first baking oven, the second oven, cooling device, shearing
Device can pass through control cabinet Electronic control.
Further, raw material includes: in the mixing device
Water 10-14%;
Cellulose 0.3-0.7%;
Modifying agent 7.63-8.18%;
Miberal powder 27-33%;
Quartz sand 44-55%;
Wood fibre 0.07-0.12%.
The utility model has the beneficial effect that: 1) the utility model shear table top be equipped with turntable, it is free to rotate to
The angle of soft rock is cut, crossbeam and vertical beam can be adjusted up and down, so comprehensive can adjust the angle, the soft rock style being cut into
Multiplicity;2) since raw material, using miberal powder, quartz sand etc. without base material, the superior product quality produced, long service life.
Detailed description of the invention
Fig. 1 is the utility model production system schematic diagram;
Fig. 2 is the schematic diagram of the utility model shear;
Wherein: 1 being conveyer belt, 2 be mixing device, 3 be device for producing molds, 4 be the first baking oven, 5 be the second baking oven, 6 be cold
But device, 7 be shear, 71 be electric box, 72 be table top, 73 be blade, 74 be vertical beam, 75 be adjustable lever, 76 be folder
It holds portion, 77 be crossbeam.
Specific embodiment
The embodiments of the present invention are described below in detail, examples of the embodiments are shown in the accompanying drawings, wherein from beginning
Same or similar element or element with the same or similar functions are indicated to same or similar label eventually.Below by ginseng
The embodiment for examining attached drawing description is exemplary, it is intended to for explaining the utility model, and should not be understood as to the utility model
Limitation.
Embodiment 1:
As shown in Figure 1 and Figure 2, the utility model provides a kind of alkali-free soft rock production system, comprising: conveyer belt 1, mixing dress
Set 2, device for producing molds 3, the first baking oven 4, the second baking oven 5, cooling device 6, shear 7;The mixing device 2 is located at transmission belt
1 top, the device for producing molds 3 are placed in 1 side of conveyer belt, and the mixing device 2 is located at right above device for producing molds 3, and described first
Baking oven 4, the second baking oven 5, cooling device 6 and shear 7 are successively set with above conveyer belt 1;The shear 7 wraps
Include: electric box 71, table top 72, blade 73, vertical beam 74, adjustable lever 75, clamping part 76, crossbeam 77 are set in the electric box 71
Motor is set, table top 72 is arranged above electric box 71;The table top 72 is equipped with turntable and the circumferential setting graduation mark along turntable;
The vertical beam 74 shares two, is arranged in 72 two sides of table top;The crossbeam 77 is arranged above vertical beam 74, can slide up and down;Institute
It states clamping part 76 to be arranged on crossbeam 77, can horizontally slip;The adjustable lever 75 is arranged between clamping part 76 and blade 77,
It can up and down adjustment.
Rubber roller is installed on the device for producing molds 3, for the feed liquid on 3 surface of device for producing molds to be paved.
The conveyer belt 1, mixing device 2, device for producing molds 3, the first baking oven 4, the second baking oven 5, cooling device 6, shearing dress
Setting 7 can be by control cabinet Electronic control.
Using above-mentioned production system, production stage is as follows:
1) ingredient, raw materials for production are as follows:
Water 10%;
Cellulose 0.3%;
Modifying agent 8%;
Miberal powder 30%;
Quartz sand 51.6%;
Wood fibre 0.1%.
2) it mixes, above various raw materials is mixed, needs are mixed into according to the color different proportion of raw material
Color, and be stirred by blender, until stirring evenly, form it into slurry;
3) die-filling, slurry is first sprayed using stock pump on mold, and slurry is made to fill up mold;
4) it heats, the mold for being placed with slurry is placed in microwave oven later, by the temperature setting in oven 75
Degree Celsius, heat 2.5 hours;
5) it demoulds, manually or machine is placed on the taking-up of the soft rock in mold.
Test result is as follows for the soft rock that the utility model is produced, water absorption rate and ageing properties shown in table:
1 the utility model of table produces soft rock performance JC/T2219-2014 standard requirements and requires comparison
Soft rock performance | JC/T2219-2014 standard requirements | The utility model |
Water absorption rate | ≤15% | 4.4% |
Ageing time | ≥2000h | 3500h |
Known to upper table, the utility model water absorption rate is lower, is chronically exposed in air or rainwater, performance is more stable;
The utility model, without blistering, cracking or lamination, is converted to according to the JC/T2219-2014 standard requirements surface aging 3500h
Under natural conditions, service life is greater than 50 years.
Embodiment 2:
As shown in Figure 1 and Figure 2, the utility model provides a kind of alkali-free soft rock production system, comprising: conveyer belt 1, mixing dress
Set 2, device for producing molds 3, the first baking oven 4, the second baking oven 5, cooling device 6, shear 7;The mixing device 2 is located at transmission belt
1 top, the device for producing molds 3 are placed in 1 side of conveyer belt, and the mixing device 2 is located at right above device for producing molds 3, and described first
Baking oven 4, the second baking oven 5, cooling device 6 and shear 7 are successively set with above conveyer belt 1;The shear 7 wraps
Include: electric box 71, table top 72, blade 73, vertical beam 74, adjustable lever 75, clamping part 76, crossbeam 77 are set in the electric box 71
Motor is set, table top 72 is arranged above electric box 71;The table top 72 is equipped with turntable and the circumferential setting graduation mark along turntable;
The vertical beam 74 shares two, is arranged in 72 two sides of table top;The crossbeam 77 is arranged above vertical beam 74, can slide up and down;Institute
It states clamping part 76 to be arranged on crossbeam 77, can horizontally slip;The adjustable lever 75 is arranged between clamping part 76 and blade 77,
It can up and down adjustment.
Rubber roller is installed on the device for producing molds 3, for the feed liquid on 3 surface of device for producing molds to be paved.
The conveyer belt 1, mixing device 2, device for producing molds 3, the first baking oven 4, the second baking oven 5, cooling device 6, shearing dress
Setting 7 can be by control cabinet Electronic control.
Using above-mentioned production system, production stage is as follows:
1) ingredient, raw materials for production are as follows:
Water 14%;
Cellulose 0.7%;
Modifying agent 8%;
Miberal powder 33%;
Quartz sand 44.18%;
Wood fibre 0.12%.
2) it mixes, above various raw materials is mixed, needs are mixed into according to the color different proportion of raw material
Color, and be stirred by blender, until stirring evenly, form it into slurry;
3) die-filling, slurry is first sprayed using stock pump on mold, and slurry is made to fill up mold;
4) it heats, the mold for being placed with slurry is placed in microwave oven later, by the temperature setting in oven 85
Degree Celsius, heat 1.5 hours;
5) it demoulds, manually or machine is placed on the taking-up of the soft rock in mold.
Test result is as follows for the soft rock that the utility model is produced, water absorption rate and ageing properties shown in table:
2 the utility model of table produces soft rock performance JC/T2219-2014 standard requirements and requires comparison
Soft rock performance | JC/T2219-2014 standard requirements | The utility model |
Water absorption rate | ≤15% | 4.9% |
Ageing time | ≥2000h | 3500h |
Known to upper table, the utility model water absorption rate is lower, is chronically exposed in air or rainwater, performance is more stable;
The utility model, without blistering, cracking or lamination, is converted to according to the JC/T2219-2014 standard requirements surface aging 3500h
Under natural conditions, service life is greater than 50 years.
The utility model has the beneficial effect that: 1) the utility model shear table top be equipped with turntable, it is free to rotate to
The angle of soft rock is cut, crossbeam and vertical beam can be adjusted up and down, so comprehensive can adjust the angle, the soft rock style being cut into
Multiplicity;2) since raw material, using miberal powder, quartz sand etc. without base material, the superior product quality produced, long service life.
The above descriptions are merely preferred embodiments of the present invention, is not intended to limit the utility model, although ginseng
The utility model is described in detail according to previous embodiment, it for those skilled in the art, still can be with
It modifies the technical solutions described in the foregoing embodiments or equivalent replacement of some of the technical features.It is all
Within the spirit and principles of the present invention, any modification, equivalent replacement, improvement and so on should be included in practical
Within novel protection scope.
Claims (3)
1. a kind of alkali-free soft rock production system characterized by comprising conveyer belt, mixing device, device for producing molds, the first baking oven,
Second oven, cooling device, shear;The mixing device is located above transmission belt, and the device for producing molds is placed in conveyer belt
Side, the mixing device are located at right above device for producing molds, first baking oven, the second oven, cooling device and shear
Successively it is set with above conveyer belt;The shear includes: electric box, table top, blade, vertical beam, adjustable lever, clamping
Portion, crossbeam, the electric box is interior to be arranged motor, and table top is arranged above electric box;The table top is equipped with turntable and along turntable
Circumferential setting graduation mark;The vertical beam shares two, is arranged in table top two sides;The crossbeam is arranged above vertical beam, can on
Lower slider;The clamping part is arranged on crossbeam, can horizontally slip;The adjustable lever is arranged between clamping part and blade,
It can up and down adjustment.
2. production system according to claim 1, which is characterized in that be equipped with rubber roller on the device for producing molds.
3. production system according to claim 1, which is characterized in that the conveyer belt, mixing device, device for producing molds, first
Baking oven, the second oven, cooling device, shear can pass through control cabinet Electronic control.
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CN201820962093.XU CN208664050U (en) | 2018-09-06 | 2018-09-06 | A kind of alkali-free soft rock production system |
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CN201820962093.XU CN208664050U (en) | 2018-09-06 | 2018-09-06 | A kind of alkali-free soft rock production system |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108943363A (en) * | 2018-09-06 | 2018-12-07 | 江苏百代节能建材有限公司 | A kind of alkali-free soft rock production system and production method |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108943363A (en) * | 2018-09-06 | 2018-12-07 | 江苏百代节能建材有限公司 | A kind of alkali-free soft rock production system and production method |
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