CN208662458U - A kind of casting mechanized production system - Google Patents
A kind of casting mechanized production system Download PDFInfo
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- CN208662458U CN208662458U CN201821137456.2U CN201821137456U CN208662458U CN 208662458 U CN208662458 U CN 208662458U CN 201821137456 U CN201821137456 U CN 201821137456U CN 208662458 U CN208662458 U CN 208662458U
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Abstract
A kind of casting mechanized production system of the utility model, including conveying device, in being fixed with the fixed device of pickup in conveying device, putting the fixed device of part, there is the hanger along its sliding in the lower suspension of conveying device, be equipped in the lower section of conveying device and pick and place part robot, be stained with stock tank, sand sprinkling machine；Taking, putting the fixed device of part includes locking arm, locking cylinder, clamp arm and clamping cylinder, locking arm is fixed on a conveyor across symmetrical, the both ends of locking arm extend downwardly its side equipped with locking cylinder, the output end of locking cylinder is equipped with latch segment, locking cylinder driving latch segment is abutted against with hanger, clamping cylinder is equipped at the top of locking arm, the output end of clamping cylinder is equipped with the opposite symmetrical clamp arm of conveying device, the lower end of clamp arm extends internally equipped with clamp jaw, and clamping cylinder drives clamp jaw to clamp hanger.The technical problem to be solved by the present invention is to provide the casting mechanized production systems of a kind of raising production efficiency and the labor intensity for reducing worker.
Description
Technical field
The utility model relates to casting technology fields, more particularly to a kind of casting mechanized production system.
Background technique
Casting is that the mankind grasp than a kind of metal heat processing technique earlier, has history in about 6000.China about exists
B.C. 1700~it is 1000 B.C. between entered heyday of bronze casting, have reached quite high level in technique.
Casting refers to the casting mold for dissolving solid metallic and pouring into specific shape for liquid, the processing method to its solidification forming.By casting gold
Category has: copper, iron, aluminium, tin, lead etc., and the material of common casting mold is roughing sand, clay, waterglass, resin and other auxiliary materials.Its
In, hot investment casting refers to the general name for obtaining accurate-size casting process, relative to traditional sand casting process, hot investment casting
The casting dimension obtained is more accurate, and surface smoothness is more preferable comprising: model casting, ceramic mold casting, permanent mold casting, pressure
Power casting, lost foam casting.
Hot investment casting factory, the country is manual production, feeding therein, mucilage, leaching sand, the techniques whole such as blanking at present
By manually completing, production efficiency is low, and labor intensity of workers is high.
Utility model content
The technical problem to be solved by the present invention is to provide the labor intensity of a kind of raising production efficiency and reduction worker
Casting mechanized production system.
A kind of casting mechanized production system of the utility model, including conveying device are fixed in Yu Suoshu conveying device
Pickup fixes device, puts the fixed device of part, and the lower suspension of Yu Suoshu conveying device has the hanger along its sliding, in the conveying
The lower section of device, which is equipped with, to be picked and placed part robot, is stained with stock tank, sand sprinkling machine；The fixed device of part that takes, puts includes locking arm, locking gas
Cylinder, clamp arm and clamping cylinder, the locking arm across it is symmetrical fixed on a conveyor, the both ends of the locking arm are to downward
Stretch its side equipped with locking cylinder, the output end of the locking cylinder is equipped with latch segment, the locking cylinder driving latch segment with
The hanger abuts against, and clamping cylinder is equipped at the top of the locking arm, and the output end of the clamping cylinder is equipped with relatively defeated
The clamp arm that device is symmetrical is sent, the lower end of the clamp arm extends internally equipped with clamp jaw, the clamping cylinder driving folder
The tight claw clip tightly hanger.
A kind of casting mechanized production system of the utility model, wherein the conveying device includes conveying suspension, carrier chain
Item and connector, the connector are fixedly connected with the conveyor chain, and the top of the connector is fastened on conveying suspension
Lower part, the conveyor chain can be slid by connector along the conveying suspension.
A kind of casting mechanized production system of the utility model, wherein the hanger include connecting rod, fast joint component and
Disk hanger is welded with connecting column at the upper end center axis of the disk hanger vertically, and the upper end of the connecting column by connecing fastly
Head assembly is detachably fixed with the lower end of the connecting rod and connect, and the upper end of the connecting rod and connector are detachably fixed company
It connects.
A kind of casting mechanized production system of the utility model, wherein being laterally equipped with pickup bar on the connecting column.
A kind of casting mechanized production system of the utility model, wherein it is described pick and place part robot end be equipped with it is described
The fixing groove of pickup bar adaptation.
A kind of casting mechanized production system of the utility model, wherein the clamp arm includes the first clamp arm, the second folder
Tight arm, the both ends of first clamp arm are rotatablely connected with the upper end of the output end of the clamping cylinder, the second clamp arm respectively,
It is fixed with clamping support on the conveying suspension, second clamp arm and clamping support are rotatablely connected, and the clamp jaw setting is the
The lower end of two clamp arms extends internally place, and the clamp jaw is symmetricly set on the two sides of the connecting rod.
A kind of casting mechanized production system of the utility model, wherein the outer sheath of the fast joint component is equipped with limit
Block, the locking cylinder driving latch segment are abutted against with the limited block both ends.
A kind of casting mechanized production system of the utility model, wherein the fixed device of the pickup is fixed on device with part is put
It is respectively equipped with position sensor.
A kind of casting mechanized production system of the utility model, wherein further including protective fence, power control cabinet, in the power control cabinet
Equipped with PLC controller, the conveying device, puts the fixed device of part, picks and places part robot and position sensing the fixed device of pickup
Device is electrically connected with PLC controller respectively.
Compared with prior art, advantages and beneficial effects possessed by the utility model are as follows: hung on the utility model hanger
Equipped with workpiece, hanger is transported at the fixed setting position of pickup by conveying device, and conveying device stops working, the fixed dress of pickup
It sets and fixation is clamped to hanger, pick and place part robot and hanger is removed and is locked, drive hanger to move to and be stained with pulp grinder and be stained with
Slurry, then move to sand sprinkling machine leaching sand, after the completion, conveying device is started to work, and is picked and placed part robot and is mounted hanger and puts part and consolidate
Determine at setting position, next hanger to be processed is moved to just at the fixed setting position of pickup, thus completes one-step casting
Fabrication cycles, realization automatically working process, high production efficiency, labor intensity are low.
The utility model is fixed with the fixed device of pickup on a conveyor, puts the fixed device of part, the fixed device of pickup with
Putting the fixed device of part is that hanger is fixed, and guarantees to pick and place knot when part robot picks and places part between hanger and conveying device
Structure is relatively stable, prevents pick-and-place part robot from causing opposite shaking between hanger and conveying device when picking and placing part, influences to pick and place
Part efficiency.
A kind of casting mechanized production system of the utility model is described further with reference to the accompanying drawing.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram for casting mechanized production system of the utility model；
Fig. 2 is the partial enlarged view (omitting limited block) in a kind of casting mechanized production system of the utility model at A；
Fig. 3 is the installation diagram of limited block in Fig. 2；
Fig. 4 is the partial enlarged view in a kind of casting mechanized production system of the utility model at B；
Wherein: 1, conveying suspension；2, conveyor chain；3, connector；4, the fixed device of pickup；5, the fixed device of part is put；6,
Hanger；61, connecting rod；62, fast joint component；63, disk hanger；631, connecting column；632, pickup bar；7, it is stained with stock tank；8, it takes
Fang Jian robot；81, fixing groove；9, sand sprinkling machine；10, power control cabinet；11, protective fence；12, locking arm；13, locking cylinder；14, it locks
Tight block；15, clamping cylinder；16, clamp arm；161, the first clamp arm；162, the second clamp arm；163, clamping support；164, it clamps
Pawl；17, limited block.
Specific embodiment
As shown in Figure 1, a kind of casting mechanized production system of the utility model, including conveying device, in conveying device
It is fixed with the fixed device 4 of pickup, puts the fixed device 5 of part, have the hanger 6 along its sliding in the lower suspension of conveying device, in defeated
It send the lower section of device to be equipped with pick and place part robot 8, be stained with stock tank 7, sand sprinkling machine 9.Workpiece is hung on hanger 6, hanger 6 passes through conveying
Device is transported at fixed 4 position of device of pickup, and conveying device stops working, and the fixed device 4 of pickup is clamped hanger 6 solid
It is fixed, it picks and places part robot 8 and hanger 6 is removed and is locked, drive hanger 6 to move to and be stained with pulp grinder and be stained with slurry, then move to leaching sand
Machine 9 drenches sand, and after the completion, conveying device is started to work, and pick-and-place part robot 8, which mounts hanger 6, puts fixed 5 position of device of part
Place, next hanger 6 to be processed are moved to just at fixed 4 position of device of pickup, thus complete one-step casting fabrication cycles,
Realization automatically working process, high production efficiency, labor intensity are low.
Wherein, as shown in Fig. 2, conveying device includes conveying suspension 1, conveyor chain 2 and connector 3, connector 3 and conveying
Chain 2 is fixedly connected, and the top of connector 3 is fastened on the lower part of conveying suspension 1, and conveyor chain 2 can be along defeated by connector 3
Suspension 1 is sent to slide.Hanger 6 includes connecting rod 61, fast joint component 62 and disk hanger 63, the upper end of connecting rod 61 and connector
3 are detachably fixed connection by fastener, and hanger 6 is fixed on connector 3, along conveying suspension 1 under the action of conveyor chain 2
Thus sliding carries out the conveying of hanger 6 on a conveyor, is welded with connecting column vertically at the upper end center axis of disk hanger 63
631, the upper end of connecting column 631, which is detachably fixed by fast joint component 62 with the lower end of connecting rod 61, to be connect, disk hanger 63
Lower end outer be uniformly hung on multiple workpiece along its center of circle, hanger uses disc-shape, can adapt to different size of workpiece,
User chooses the Number of Jobs mounted according to actual processing, applied widely, improves production efficiency.
Wherein, as shown in figure 4, being laterally equipped with pickup bar 632 on connecting column 631, the end for picking and placing part robot 8 is equipped with
Pick-up, pick-up are equipped with the fixing groove 81 being adapted to pickup bar 632.When picking and placing hanger 6, part robot 8 is picked and placed by picking up
It takes the fixing groove 81 of device to be adapted to fixation with pickup bar 632, will remove or fix between hanger 6 and fast joint component 62.
It includes locking arm 12, locking cylinder 13, clamp arm 16 and clamping cylinder that pickup, which fixes device 4, puts the fixed device 5 of part,
15, locking arm 12 is fixed on a conveyor across symmetrical, and the both ends of locking arm 12 extend downwardly its side equipped with locking cylinder
13, the output end of locking cylinder 13 is equipped with latch segment 14, and locking cylinder 13 drives latch segment 14 to abut against with hanger 6, locking arm
12 top is equipped with clamping cylinder 15, and the output end of clamping cylinder 15 is equipped with the opposite symmetrical clamp arm of conveying device
16, the lower end of clamp arm 16 extends internally equipped with clamp jaw 164, and clamping cylinder 15 drives clamp jaw 164 to clamp hanger 6.Pickup
Fixed device 4 and to put the fixed device 5 of part be that hanger 6 is fixed, guarantee to pick and place when part robot 8 picks and places part hanger 6 and
Structure between conveying device is relatively stable, prevents pick-and-place part robot 8 from causing between hanger 6 and conveying device when picking and placing part
It is opposite to shake, it influences to pick and place part efficiency.Wherein, the fixed device 4 of pickup is for consolidating unprocessed workpiece to its hanger 6
It is fixed, the fixed device 5 of part is put for its hanger 6 to be fixed in machined workpiece.
Specifically, clamp arm 16 includes the first clamp arm 161, the second clamp arm 162, the both ends point of the first clamp arm 161
It is not rotatablely connected with the upper end of the output end of clamping cylinder 15, the second clamp arm 162, conveys and be fixed with clamping support on suspension 1
163, the second clamp arm 162 is rotatablely connected with clamping support 163, and the lower end that the second clamp arm 162 is arranged in clamp jaw 164 is inwardly prolonged
Place is stretched, clamp jaw 164 is symmetricly set on the two sides of connecting rod 61.Hanger 6 under the action of conveyor chain 2 along conveying suspension 1 according to
It is secondary when being delivered to the fixed device 4 of pickup, putting at fixed 5 position of device of part, i.e., when connecting rod 61 is placed between two clamp jaws 164,
Conveyor chain 2 stops conveying, at this point, clamping cylinder 15 drives the first clamp arm 161, the second clamp arm 162, drives clamp jaw
164 make it be clamped fixation to connecting rod 61；As shown in figure 3, the outer sheath of fast joint component 62 is equipped with limited block 17, locking
Cylinder 13 drives latch segment 14 to abut against with 17 both ends of limited block, to be locked to connecting rod 61, and then realization pair
The fixation of hanger 6.
Specifically, pickup, which is fixed device 4 and put, is respectively equipped with position sensor on the fixed device 5 of part, position sensor is used
Be delivered to the fixed device 4 of pickup and the position of putting the fixed device 5 of part in detection hanger 6, with guarantee its can accurately to hanger 6 into
Row is fixed, and ensures the consistency of resetting in On The Cycle Working Process, guarantees going on smoothly for work.
Further include power control cabinet 10, be equipped with PLC controller in power control cabinet 10, conveying device, the fixed device 4 of pickup, to put part solid
Determine device 5, pick and place part robot 8 and position sensor respectively with PLC controller electric connection, has workpiece when detecting
When hanger 6 reaches the fixed device 4 of pickup or puts the position of the fixed device 5 of part, position sensor can transmit a signal to power control cabinet
10, power control cabinet 10 controls conveying device and stops working, at the same control the fixed device 4 of pickup, put the fixed device 5 of part to hanger 6 into
Row positioning and locking, and control and pick and place the realization corresponding actions of part robot 8, realize automatic operation process.
In the embodiments of the present invention, brand used by PLC controller is Omron, specification CJ2H-CPU66-
EIP。
Specifically, further including protective fence 11, safe processing environment is provided.
Embodiment described above is only that preferred embodiments of the present invention are described, not practical to this
Novel range is defined, and under the premise of not departing from the spirit of the design of the utility model, those of ordinary skill in the art are to this
The various changes and improvements that the technical solution of utility model is made should all fall into the protection that the utility model claims book determines
In range.
Claims (9)
1. a kind of casting mechanized production system, it is characterised in that: including conveying device, be fixed with and take in Yu Suoshu conveying device
Part fixes device, puts the fixed device of part, and the lower suspension of Yu Suoshu conveying device has the hanger along its sliding, fills in the conveying
The lower section set, which is equipped with, to be picked and placed part robot, is stained with stock tank, sand sprinkling machine；The fixed device of part that takes, puts includes locking arm, locking gas
Cylinder, clamp arm and clamping cylinder, the locking arm across it is symmetrical fixed on a conveyor, the both ends of the locking arm are to downward
Stretch its side equipped with locking cylinder, the output end of the locking cylinder is equipped with latch segment, the locking cylinder driving latch segment with
The hanger abuts against, and clamping cylinder is equipped at the top of the locking arm, and the output end of the clamping cylinder is equipped with relatively defeated
The clamp arm that device is symmetrical is sent, the lower end of the clamp arm extends internally equipped with clamp jaw, the clamping cylinder driving folder
The tight claw clip tightly hanger.
2. a kind of casting mechanized production system according to claim 1, it is characterised in that: the conveying device includes defeated
Suspension, conveyor chain and connector are sent, the connector is fixedly connected with the conveyor chain, and the top card of the connector is set
In the lower part of conveying suspension, the conveyor chain can be slid by connector along the conveying suspension.
3. a kind of casting mechanized production system according to claim 2, it is characterised in that: the hanger includes connection
Bar, fast joint component and disk hanger are welded with connecting column, the connecting column at the upper end center axis of the disk hanger vertically
Upper end be detachably fixed and connect with the lower end of the connecting rod by fast joint component, the upper end of the connecting rod and connector
It is detachably fixed connection.
4. a kind of casting mechanized production system according to claim 3, it is characterised in that: laterally worn on the connecting column
Equipped with pickup bar.
5. a kind of casting mechanized production system according to claim 4, it is characterised in that: the pick-and-place part robot
End is equipped with pick-up, and the pick-up is equipped with the fixing groove being adapted to the pickup bar.
6. a kind of casting mechanized production system according to claim 3, it is characterised in that: the clamp arm includes first
Clamp arm, the second clamp arm, the both ends of first clamp arm respectively with the output end of the clamping cylinder, the second clamp arm
Upper end is rotatablely connected, and clamping support is fixed on the conveying suspension, and second clamp arm and clamping support are rotatablely connected, the folder
The lower end that the second clamp arm is arranged in tight pawl extends internally place, and the clamp jaw is symmetricly set on the two sides of the connecting rod.
7. a kind of casting mechanized production system according to claim 3, it is characterised in that: outside the fast joint component
Side is arranged with limited block, and the locking cylinder driving latch segment is abutted against with the limited block both ends.
8. a kind of casting mechanized production system according to claim 1, it is characterised in that: the fixed device of the pickup with
It puts and is respectively equipped with position sensor on the fixed device of part.
9. a kind of casting mechanized production system according to claim 1, it is characterised in that: further include protective fence, automatically controlled
Cabinet, the power control cabinet is interior to be equipped with PLC controller, and the conveying device, puts the fixed device of part, picks and places part machine the fixed device of pickup
Device people and position sensor are electrically connected with PLC controller respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821137456.2U CN208662458U (en) | 2018-07-17 | 2018-07-17 | A kind of casting mechanized production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821137456.2U CN208662458U (en) | 2018-07-17 | 2018-07-17 | A kind of casting mechanized production system |
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| Publication Number | Publication Date |
|---|---|
| CN208662458U true CN208662458U (en) | 2019-03-29 |
Family
ID=65828676
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821137456.2U Active CN208662458U (en) | 2018-07-17 | 2018-07-17 | A kind of casting mechanized production system |
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| Country | Link |
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| CN (1) | CN208662458U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111482560A (en) * | 2020-06-09 | 2020-08-04 | 中国电子科技集团公司第十四研究所 | Large sand block feeding system for dieless casting |
| CN113182497A (en) * | 2021-04-30 | 2021-07-30 | 上海炽星新材料科技有限公司 | Working method and structure for realizing automatic assembly line formwork preparation through robot |
-
2018
- 2018-07-17 CN CN201821137456.2U patent/CN208662458U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111482560A (en) * | 2020-06-09 | 2020-08-04 | 中国电子科技集团公司第十四研究所 | Large sand block feeding system for dieless casting |
| CN113182497A (en) * | 2021-04-30 | 2021-07-30 | 上海炽星新材料科技有限公司 | Working method and structure for realizing automatic assembly line formwork preparation through robot |
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