CN208645810U - A kind of novel process units of stone plastic floor - Google Patents
A kind of novel process units of stone plastic floor Download PDFInfo
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- CN208645810U CN208645810U CN201820467209.2U CN201820467209U CN208645810U CN 208645810 U CN208645810 U CN 208645810U CN 201820467209 U CN201820467209 U CN 201820467209U CN 208645810 U CN208645810 U CN 208645810U
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- roller
- film layer
- color film
- plastic floor
- discharging
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Abstract
The utility model discloses a kind of novel process units of stone plastic floor, the batch mixer being sequentially connected including front and back, spiral cutting machine, distributing bucket, two screw feeding machines, two extrusion forming systems, two film covering devices, two draggers, two plate shearing machines and two discharging manipulators, raw material is sent into distributing bucket by spiral cutting machine by the discharge port of the batch mixer, raw material is respectively fed in the feed bin of two extrusion forming systems by the discharge port of the distributing bucket by two screw feeding machines, the stone plastic floor that two extrusion forming systems are handled successively passes through film covering device respectively, dragger, plate shearing machine and discharging manipulator, the film covering device includes floor thick-ness dual regulation discharging device and overlay film feeding device.One batch mixer of the utility model matches two extrusion molding systems by distributing bucket and is produced, and has saved equipment cost.
Description
Technical field
The utility model relates to a kind of novel process units of stone plastic floor.
Background technique
As society increasingly payes attention to environmental protection, in building field, stone plastic floor is had been to be concerned by more and more people, stone modeling
Floor needs to go out according to actual production the stone plastic floor of a variety of fixed thickness, usually by way of drum extrusion in production
It realizes, currently, conventional pressurizing unit structure is simple, using effect is poor, and the stone modeling base plate thickness produced is inaccurate, usually
More substandard products can be generated, meanwhile, stone plastic floor is in production, it usually needs it is successively covered with color film layer and wearing layer on surface,
Color film layer enables to surface more beautiful, and wearing layer can be improved wear-resisting property, prolongs the service life, currently, conventional covers
Structure is complicated for film device, and in film before being layed onto stone plastic floor, two sides can be rolled to centre, and can generate change due to stretching
Shape, to influence the quality of product.
Utility model content
In view of the above-mentioned problems, the utility model provides a kind of novel process units of stone plastic floor, to effectively solve
The problem of being pointed out in background technique.
The technical solution adopted in the utility model is:
A kind of novel process units of stone plastic floor, the batch mixer being sequentially connected including front and back, spiral cutting machine, sub-material
Bucket, two screw feeding machines, two extrusion forming systems, two film covering devices, two draggers, two plate shearing machines and two go out
Expect that raw material is sent into distributing bucket, the discharge port of the distributing bucket by spiral cutting machine by manipulator, the discharge port of the batch mixer
Raw material is respectively fed in the feed bin of two extrusion forming systems by two screw feeding machines, two extrusion forming systems
Obtained stone plastic floor is handled respectively successively by film covering device, dragger, plate shearing machine and discharging manipulator, the overlay film dress
It sets including floor thick-ness dual regulation discharging device and overlay film feeding device;
The floor thick-ness dual regulation discharging device includes roll feeding device, the intermediate calender rolls dress of vertical distribution on the rack
It sets, lower fixed roll device, and the lower driven roller device on front side of lower fixed roll device is set, the lower driven roller device is lower than described
The rear of lower fixed roll device, the intermediate roller device and roll feeding device is provided with out material conveying device, the roll feeding device, centre
The drums inside of roller arrangement, lower fixed roll device and lower driven roller device offers the annular reserve coaxial with roller;
The overlay film feeding device includes the coloured silk film layers of volume two being placed on color film layer frame, is placed in wear-resisting layer frame
The wearing layers of volume two, the color film layer frame and wear-resisting layer frame are arranged in rack, lower side of the rack in color film layer frame
Portion is provided with a color film layer discharge roller, and the rack is provided with a wearing layer discharge roller in the lower section side of wear-resisting layer frame, described
Color film layer discharge roller and wearing layer discharge roller pass through motor driven, color film layer guide roller and resistance to is additionally provided in the rack
Grind layer guide roller.
Preferably, stone plastic floor after extruding is successively from top to bottom across lower driven roller device and lower fixed roll device
Gap, the back to front gap across lower fixed roll device and intermediate roller device, from front to back pass through intermediate roller device with it is upper
Gap between roller arrangement is placed with conduction oil in the annular reserve subsequently on material conveying device out, described
Annular reserve is equipped with fuel feed hole and oil outlet, and the color film layer is discharged by color film layer discharge roller, using color film
Layer guide roller carries out subsequent overlay film, and the wearing layer is discharged by wearing layer discharge roller, using wearing layer guide roller
Carry out subsequent overlay film.
Preferably, the roll feeding device is arranged on vertical balladeur train, the vertical balladeur train is risen by screw rod
Drop, the lower driven roller device are arranged in horizontal carriage, and the horizontal carriage is horizontally moved by screw rod, the coloured silk
Film layer guide roller and wearing layer guide roller are all made of stainless steel and are made, the outside of coloured silk the film layer guide roller and wearing layer guide roller
The left-handed steel wire trough and dextrorotation steel wire trough about intermediate symmetry, the left-handed steel wire trough and dextrorotation steel wire trough are offered in cambered surface
Inside it is welded with steel wire.
The utility model has the beneficial effects that
1, a thickness is carried out by lower driven roller device and lower fixed roll device to adjust, then pass through intermediate roller device and upper roller
Device carries out secondary thickness adjusting, and thickness is gradually depressed into required thickness by thickness adjusting twice, to greatly improve accuracy;
2, roller heats roller by the conduction oil of the circulation in annular reserve, so as to guarantee that floor exists
Higher temperature is in when compacting;
3, the oscilaltion of roll feeding device is adjusted, can gap between adjusting upper roll device and intermediate roller device, it is lower dynamic
The Level tune of roller arrangement can adjust the gap between lower driven roller device and lower fixed roll device, thus in production different-thickness
Floor when, convenient for adjust;
4, by the setting of color film layer discharge roller and wearing layer discharge roller so that color film layer and wearing layer upon deployment by
Drawing force it is smaller, prevent stretcher strain, meanwhile, the design of crown wire has to two sides color film layer and wearing layer and is unfolded
Effect, to prevent two sides from rolling;
5, color film layer guide roller and wearing layer guide roller are all made of stainless steel and are made, and have preferable heat resistance;
6, the color film layer on color film layer frame is volume two, and the wearing layer in wear-resisting layer frame is volume two, in production, when a roll is used
When complete, another volume can be directly switch to and carry out overlay film, substantially increase production efficiency;
7, a batch mixer matches two extrusion molding systems by distributing bucket and is produced, and has saved equipment cost.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model;
Fig. 2 is the structural schematic diagram of color film layer discharge roller;
Fig. 3 is the structural schematic diagram of wearing layer discharge roller;
Fig. 4 is the cross-sectional view of roller.
Specific embodiment
Below by specific embodiment and in conjunction with attached drawing, the utility model is further described in detail.
A kind of novel process units of stone plastic floor as shown in Figs 1-4, batch mixer C, the spiral shell being sequentially connected including front and back
Slewing blanking machine M, distributing bucket K, two screw feeding machine D, two extrusion forming system E, two film covering device F, two draggers
G, raw material is sent by spiral cutting machine M and is divided by the discharge port of two plate shearing machine H and two discharging manipulators J, the batch mixer C
Raw material is respectively fed to two extrusion forming system E's by two screw feeding machine D by the discharge port of charging basket K, the distributing bucket K
In feed bin, stone plastic floor that two extrusion forming system E are handled respectively successively by film covering device F, dragger G,
Plate shearing machine H and discharging manipulator J, the film covering device F include floor thick-ness dual regulation discharging device A and overlay film charging dress
Set B;
The floor thick-ness dual regulation discharging device includes the roll feeding device A1 being distributed in rack 1 vertically, centre
Roller arrangement A2, lower fixed roll device A3, and the lower driven roller device A4 on front side of lower fixed roll device A3 is set, the lower dynamic roller dress
It sets rear of the A4 lower than the lower fixed roll device A3, the intermediate roller device A2 and roll feeding device A1 and is provided with discharging conveying dress
Set A5, the roll feeding device A1, intermediate roller device A2, lower fixed roll device A3 and lower driven roller device A4 drums inside offer with
The coaxial annular reserve A6 of roller;
The overlay film feeding device includes the coloured silk film layer B2 of volume two being placed on color film layer frame B1, is placed on wear-resisting layer frame
The wearing layer B4 of volume two on B3, the color film layer frame B1 and wear-resisting layer frame B3 are arranged in rack 1, and the rack 1 is in coloured silk
The lower section side of film layer frame B1 is provided with a color film layer discharge roller B6, and the rack 1 is arranged in the lower section side of wear-resisting layer frame B3
There is a wearing layer discharge roller B7, the color film layer discharge roller B6 and wearing layer discharge roller B7 pass through motor driven, described
Color film layer guide roller B8 and wearing layer guide roller B9 are additionally provided in rack 1.
Stone plastic floor after extruding successively from top to bottom the gap across lower driven roller device A4 and lower fixed roll device A3,
Back to front the gap across lower fixed roll device A3 and intermediate roller device A2, from front to back pass through intermediate roller device A2 with it is upper
Gap between roller arrangement A1 is placed with conduction oil in the annular reserve A6 subsequently on material conveying device A5 out,
The annular reserve A6 is equipped with fuel feed hole and oil outlet, and the color film layer B2 is gone out by coloured silk film layer discharge roller B6
Material carries out subsequent overlay film using color film layer guide roller B8, and the wearing layer B4 is discharged by wearing layer discharge roller B7,
Subsequent overlay film is carried out using wearing layer guide roller B9.
The roll feeding device A1 is arranged on vertical balladeur train A7, and the vertical balladeur train A7 is gone up and down by screw rod,
The lower driven roller device A4 is arranged on horizontal carriage A8, and the horizontal carriage A8 is horizontally moved by screw rod, institute
It states color film layer guide roller B8 and wearing layer guide roller B9 is all made of stainless steel and is made, the coloured silk film layer guide roller B8 and wearing layer are led
The left-handed steel wire trough and dextrorotation steel wire trough about intermediate symmetry, the left-handed steel wire trough are offered in the outside cambered surface of roller B9
With steel wire B5 is welded in dextrorotation steel wire trough.
When the utility model is used, batch mixer C mixes raw material, pass through spiral cutting machine M after mixing for raw material
It is sent into distributing bucket K, raw material is respectively fed to two extrusion forming systems by two screw feeding machine D by the discharge port of distributing bucket K
It unites in the feed bin of E, extrusion molding is carried out by extrusion molding system E, obtains stone plastic floor, after stone plastic floor is extruded, first
Gap across lower driven roller device A4 and lower fixed roll device A3 from top to bottom, by lower driven roller device A4 and lower fixed roll device
A3 carries out the Primary regulation of thickness, and after Primary regulation, stone plastic floor passes through lower fixed roll device A3 and intermediate calender rolls back to front
Gap between device A2 reaches the front of intermediate roller device A2, and the color film layer B2 on color film layer frame B1 passes through color film layer discharge roller
B6 realizes discharging, to reduce color film layer B2 drawing force, while by the steel wire B5 on the coloured silk surface film layer discharge roller B6 to color film layer
B2 carries out the effect being unfolded to two sides, is oriented to using color film layer guide roller B8, so that color film layer B2 is sent to upper roller dress
Set the front of A1 and intermediate roller device A2;Similarly, wearing layer 4 is also to discharge in this way, and stone plastic floor then passes through from front to back
Gap between roll feeding device A1 and intermediate roller device A2 carries out the Secondary Control of thickness, after Secondary Control, stone plastic floor
Be admitted to out on material conveying device A5, by the power of dragger G, stone plastic floor gradually conveys backward, and enter plate shearing machine H into
Row is cut out, and after cutting out, block-like stone plastic floor carries out by the manipulator J that discharges carries out stacking, is carrying out thickness tune
When section, roll feeding device A1, intermediate roller device A2, lower fixed roll device A3 and lower driven roller device A4 roller in have conduction oil to rolling
Cylinder carries out circulating-heating, to keep the temperature of roller, roll feeding device A1, intermediate roller device A2, lower fixed roll device A3 and lower dynamic
Roller arrangement A4 is rotated by motor driven.
Claims (2)
1. a kind of novel process units of stone plastic floor, which is characterized in that the batch mixer (C) that is sequentially connected including front and back, spiral
Blanking machine (M), distributing bucket (K), two screw feeding machines (D), two extrusion forming systems (E), two film covering devices (F), two
The discharge port of a dragger (G), two plate shearing machines (H) and two discharging manipulators (J), the batch mixer (C) passes through under spiral
Raw material is sent into distributing bucket (K) by material machine (M), and the discharge port of the distributing bucket (K) is divided raw material by two screw feeding machines (D)
Song Ru not be in the feed bin of two extrusion forming systems (E), stone plastic floor point that two extrusion forming systems (E) processing obtain
Not successively by film covering device (F), dragger (G), plate shearing machine (H) and discharging manipulator (J), the film covering device (F) packet
Include floor thick-ness dual regulation discharging device (A) and overlay film feeding device (B);
The floor thick-ness dual regulation discharging device includes the roll feeding device (A1) being distributed on rack (1) vertically, centre
Roller arrangement (A2), lower fixed roll device (A3), and the lower driven roller device (A4) being arranged on front side of lower fixed roll device (A3), it is described
Lower driven roller device (A4) is lower than the lower fixed roll device (A3), the rear of the intermediate roller device (A2) and roll feeding device (A1)
It is provided with out material conveying device (A5), the roll feeding device (A1), intermediate roller device (A2), lower fixed roll device (A3) He Xiadong roller
The drums inside of device (A4) offers the annular reserve (A6) coaxial with roller;
The overlay film feeding device includes the coloured silk film layers (B2) of volume two being placed on color film layer frame (B1), is placed on wear-resisting layer frame
(B3) wearing layers (B4) of volume two on, the color film layer frame (B1) and wear-resisting layer frame (B3) are arranged on rack (1), described
Rack (1) is provided with a color film layer discharge roller (B6) in the lower section side of color film layer frame (B1), and the rack (1) is in wear-resisting layer frame
(B3) lower section side is provided with a wearing layer discharge roller (B7), the color film layer discharge roller (B6) and wearing layer discharge roller
(B7) pass through motor driven, be additionally provided with color film layer guide roller (B8) and wearing layer guide roller (B9) in the rack (1);
The roll feeding device (A1) is arranged on vertical balladeur train (A7), and the vertical balladeur train (A7) is risen by screw rod
Drop, the lower driven roller device (A4) are arranged on horizontal carriage (A8), and the horizontal carriage (A8) carries out water by screw rod
Translation is dynamic, and the coloured silk film layer guide roller (B8) and wearing layer guide roller (B9) are all made of stainless steel and are made, the coloured silk film layer guiding
The left-handed steel wire trough and dextrorotation steel wire about intermediate symmetry are offered in the outside cambered surface of roller (B8) and wearing layer guide roller (B9)
Slot is welded with steel wire (B5) in the left-handed steel wire trough and dextrorotation steel wire trough.
2. a kind of novel process units of stone plastic floor according to claim 1, which is characterized in that stone modeling after extruding ground
Plate successively from top to bottom the gap across lower driven roller device (A4) and lower fixed roll device (A3), back to front pass through lower fixed roll
Gap between device (A3) and intermediate roller device (A2), pass through from front to back intermediate roller device (A2) and roll feeding device (A1) it
Between gap be placed with conduction oil in the annular reserve (A6) subsequently on material conveying device out (A5), it is described
Annular reserve (A6) is equipped with fuel feed hole and oil outlet, and the color film layer (B2) passes through color film layer discharge roller (B6) and gone out
Material carries out subsequent overlay film using color film layer guide roller (B8), the wearing layer (B4) by wearing layer discharge roller (B7) into
Row discharging carries out subsequent overlay film using wearing layer guide roller (B9).
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CN201820467209.2U CN208645810U (en) | 2018-03-30 | 2018-03-30 | A kind of novel process units of stone plastic floor |
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CN201820467209.2U CN208645810U (en) | 2018-03-30 | 2018-03-30 | A kind of novel process units of stone plastic floor |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108422614A (en) * | 2018-03-30 | 2018-08-21 | 浙江冠峰新材料有限公司 | A kind of novel process units of stone plastic floor |
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2018
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108422614A (en) * | 2018-03-30 | 2018-08-21 | 浙江冠峰新材料有限公司 | A kind of novel process units of stone plastic floor |
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