CN208644655U - A kind of efficient arc aluminium block processing unit (plant) - Google Patents
A kind of efficient arc aluminium block processing unit (plant) Download PDFInfo
- Publication number
- CN208644655U CN208644655U CN201821444784.7U CN201821444784U CN208644655U CN 208644655 U CN208644655 U CN 208644655U CN 201821444784 U CN201821444784 U CN 201821444784U CN 208644655 U CN208644655 U CN 208644655U
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- rack
- hydraulic cylinder
- plant
- processing unit
- aluminium block
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Abstract
The utility model discloses a kind of efficient arc aluminium block processing unit (plant)s, it includes the first rack, is equipped with cleavage block, first hydraulic cylinder and high-speed motor in the first rack；Cutting cylinder is connected with by rotation axis on high-speed motor, polishing layer and multiple gulletings are provided on cutting cylinder；The side of cleavage block is provided with filings collecting chamber, and the other side is provided with material feeding seat；Second hydraulic cylinder and third hydraulic cylinder are installed on material feeding seat；Push plate and multiple equally distributed aid devices are connected between two third hydraulic cylinders；The side of material feeding seat is provided with air blower, and the other side is provided with feeding passage, and one end of feeding passage is connected with the second rack；Drive sprocket, first motor, driven sprocket, transmission chain, multiple equally distributed material placing casings, cleaning device and air-drying device are provided in second rack.The utility model can not only improve working efficiency and grinding effect, also have the advantages that manufacturing cost is low, labor intensity is low, cleaning is convenient and long service life.
Description
Technical field
The utility model relates to a kind of process equipment of arc aluminium block, especially a kind of efficient arc aluminium block processing dress
It sets.
Background technique
In existing arc aluminium block process, aluminium column is usually first cut into the aluminium section of muti-piece uniform thickness, then again
The surface of aluminium section is subjected to radian cutting, finally cut surface is polished and cleaned again, this processing method needs worker will
Workpiece be transported to it is different mechanically carry out different procedure of processings, not only working efficiency is lower, but also labor intensity is larger；
Meanwhile the machinery used needed in each step is different, keeps the machinery used in whole process more, manufacturing cost is higher.
Therefore, that there is labor intensity in existing arc aluminium block process is larger, working efficiency is lower and manufacturing cost is higher
Problem.
Utility model content
The purpose of the utility model is to provide a kind of efficient arc aluminium block processing unit (plant)s.The utility model can not only
Working efficiency is enough improved, also has the advantages that labor intensity is lower and manufacturing cost is lower.
The technical solution of the utility model includes: a kind of efficient arc aluminium block processing unit (plant), including the first rack, the first rack
On cleavage block is installed；Cleavage block one end is connected with first hydraulic cylinder, and first is connected between first hydraulic cylinder and cleavage block and is pushed away
Bar；High-speed motor is installed on the upper surface of cleavage block, rotation axis is installed on high-speed motor；One end of rotation axis, which is connected with, cuts
Cyclotomy cylinder, is provided with polishing layer on cutting cylinder inner and outer wall, and one end of cutting cylinder is provided with multiple annulars uniformly point
The gulleting of cloth；The side of the cleavage block is provided with filings collecting chamber, and the other side is provided with material feeding seat；Is equipped on material feeding seat
Two hydraulic cylinders, there are two third hydraulic cylinders for the side setting of second hydraulic cylinder；Third is respectively connected on each third hydraulic cylinder to push away
Bar is connected with push plate between two third push rods；Multiple equally distributed aid dresses are installed between described two third hydraulic cylinders
It sets；The side of material feeding seat is provided with air blower, is connected with outlet air opening by pipeline on air blower；The other side of material feeding seat is arranged
There is feeding passage, one end of feeding passage is connected with the second rack；It is provided with drive sprocket in second rack, pacifies on drive sprocket
Equipped with first motor；The side of drive sprocket is provided with driven sprocket, and two phases are equipped between driven sprocket and drive sprocket
Mutual transmission chain disposed in parallel is equipped with multiple equally distributed material placing casings between two transmission chains；It is set in second rack
It is equipped with cleaning device, the side of cleaning device is provided with air-drying device.
In a kind of efficient arc aluminium block processing unit (plant) above-mentioned, the aid device includes pedestal, fixed peace on pedestal
It is pressed from both sides equipped with the first arc, the second arc folder is rotatably equipped on the first arc folder；Second arc presss from both sides one end and is fixedly connected with push plate.
In a kind of efficient arc aluminium block processing unit (plant) above-mentioned, the cleaning device and air-drying device are successively set on biography
It send in the movement routine of chain.
In a kind of efficient arc aluminium block processing unit (plant) above-mentioned, the cleaning device includes the first portal frame, the first dragon
High-pressure water pipe is installed on the inner top surface of door frame, multiple equally distributed high-pressure nozzles are provided in high-pressure water pipe；Described second
It is provided with the first header tank at position in rack below corresponding first portal frame, the first header tank is arranged under transmission chain
Side.
In a kind of efficient arc aluminium block processing unit (plant) above-mentioned, the air-drying device includes the second portal frame, the second dragon
The discharge pipe being vertically arranged is mounted on two inner sidewalls of door frame；It is mounted on and multiple is uniformly distributed on each discharge pipe vertically
Air nozzle.
In a kind of efficient arc aluminium block processing unit (plant) above-mentioned, the grinding accuracy of the polishing layer is in gradual change shape, wherein
Grinding accuracy close to cast-cutting saw increment polishing layer is less than the grinding accuracy far from cast-cutting saw increment polishing layer.
In a kind of efficient arc aluminium block processing unit (plant) above-mentioned, the feeding passage is inclined to set, feeding passage
Muti-piece seismic mass parallel with one another is installed on bottom surface；The material placing casing is grid frame.
Compared with prior art, the utility model improves existing arc aluminium block process equipment, passes through setting cutting circle
Tin, it is provided with gulleting and polishing layer on cutting cylinder, utilizes the shape of sawtooth and cutting cylinder on cutting cylinder, energy
Enough aluminium blocks that arc is directly cut into from aluminium column, and polishing layer can independently polish to cut surface in cutting process,
Working efficiency is not only increased, also polishing and cutting are set together, reduce manufacturing cost；Pass through setting filings collecting chamber and drum
The aluminium skimmings generated when cutting can be all blown into filings collecting chamber using air blower, not only facilitate the cleaning of aluminium skimmings, also by blower
It prevents part aluminium skimmings from resting in whole device, influences service using life；Meanwhile by the way that feeding passage, cleaning device is arranged
And the arc aluminium block cut down is pushed into feeding passage by air-drying device, thrust when being completed using cutting, then logical by feeding
Arc aluminium block is sent into cleaning device and air-drying device by road, is cleaned automatically to the surface of arc aluminium block, does not need worker couple
Arc aluminium block carries out intermediate handling, reduces labor intensity.In addition, the also used grinding accuracy by layer of polishing of the utility model is set
It is set to gradual change degree, keeps the smoothness of buffed surface more and more smooth according to cutting progress, improves grinding effect；Pass through
Muti-piece seismic mass is installed on the bottom surface of feeding passage, seismic mass is can use and the aluminium skimmings being bonded on arc aluminium block surface is fallen
It falls, while the falling speed of arc aluminium block can also be slowed down, when preventing the arc aluminium block cut down more, one
It rises and enters cleaning device, influence cleaning effect.Therefore, the utility model can not only improve working efficiency and grinding effect, also
Have the advantages that manufacturing cost is low, labor intensity is low, cleaning is convenient and long service life.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is the side view of the second rack；
Fig. 3 is the structural schematic diagram for accommodating device；
Fig. 4 is the structural schematic diagram of cutting cylinder；
Fig. 5 is the structural schematic diagram of first gantry top of support；
Fig. 6 is the structural schematic diagram of the second portal frame side.
The label in accompanying drawing is: the first rack of 1-, 2- cleavage block, 3- first hydraulic cylinder, the first push rod of 4-, 5- high speed electricity
Machine, 6- rotation axis, 7- cutting cylinder, 8- polishing layer, 9- gulleting, 10- filings collecting chamber, 11- material feeding seat, 12- second hydraulic cylinder,
13- third hydraulic cylinder, 14- third push rod, 15- push plate, 16- accommodate device, and 17- air blower, 18- wind is open, and 19- feeding is logical
Road, the second rack of 20-, 21- drive sprocket, 22- first motor, 23- driven sprocket, 24- transmission chain, 25- material placing casing, 26-
Cleaning device, 27- air-drying device, 28- pedestal, the first arc of 29- folder, the second arc of 30- folder, the first portal frame of 31-, 32- high
Pressure pipe, 33- high-pressure nozzle, the first header tank of 34-, the second portal frame of 35-, 36- discharge pipe, 37- air nozzle, 38- vibration
Block.
Specific embodiment
The utility model is further described with reference to the accompanying drawings and examples, but is not intended as to the utility model
The foundation of limitation.
Embodiment.A kind of efficient arc aluminium block processing unit (plant) is constituted as shown in Figures 1 to 6, including the first rack 1, and first
Cleavage block 2 is installed in rack 1；2 one end of cleavage block is connected with first hydraulic cylinder 3, connects between first hydraulic cylinder 3 and cleavage block 2
It is connected to the first push rod 4；High-speed motor 5 is installed on the upper surface of cleavage block 2, rotation axis 6 is installed on high-speed motor 5；Rotation
One end of axis 6 is connected with cutting cylinder 7, and polishing layer 8, one end of cutting cylinder 7 are provided on 7 inner and outer wall of cutting cylinder
It is provided with the equally distributed gulleting 9 of multiple annulars；The side of the cleavage block 2 is provided with filings collecting chamber 10, other side setting
There is material feeding seat 11；Second hydraulic cylinder 12 is installed, there are two third is hydraulic for the side setting of second hydraulic cylinder 12 on material feeding seat 11
Cylinder 13；It is respectively connected with third push rod 14 on each third hydraulic cylinder 13, is connected with push plate 15 between two third push rods 14；Described two
Multiple equally distributed aid devices 16 are installed between a third hydraulic cylinder 13；The side of material feeding seat 11 is provided with air blower
17, outlet air opening 18 is connected with by pipeline on air blower 17；The other side of material feeding seat 11 is provided with feeding passage 19, and feeding is logical
The one end in road 19 is connected with the second rack 20；It is provided with drive sprocket 21 in second rack 20, is equipped on drive sprocket 21
One motor 22；The side of drive sprocket 21 is provided with driven sprocket 23, is equipped with two between driven sprocket 23 and drive sprocket 21
Item transmission chain 24 arranged in parallel is equipped with multiple equally distributed material placing casings 25 between two transmission chains 24；The
Cleaning device 26 is provided in two racks 20, the side of cleaning device 26 is provided with air-drying device 27.
The aid device 16 includes pedestal 28, and the first arc folder 29, the first arc folder 29 are fixedly installed on pedestal 28
On be rotatably equipped with the second arc folder 30；Second arc presss from both sides 30 one end and is fixedly connected with push plate 15；The cleaning device 26 and wind
Equipment for drying 27 is successively set in the movement routine of transmission chain 24；The cleaning device 26 include the first portal frame 31, first
High-pressure water pipe 32 is installed on the inner top surface of portal frame 31, multiple equally distributed high-pressure nozzles are provided in high-pressure water pipe 32
33；The first header tank 34, the first header tank are provided at the position of corresponding first portal frame, 31 lower section in second rack 20
34 are arranged in the lower section of transmission chain 24；The air-drying device 27 includes the second portal frame 35, two insides of the second portal frame 35
The discharge pipe 36 being vertically arranged is mounted on wall；Multiple vertical equally distributed air nozzles are mounted on each discharge pipe 36
37；It is described polishing layer 8 grinding accuracy be in gradual change shape, wherein close to 9 end of gulleting polishing layer 8 grinding accuracy be less than it is separate
The grinding accuracy of 9 end of gulleting polishing layer 8；The feeding passage 19 is inclined to set, and pacifies on the bottom surface of feeding passage 19
Equipped with muti-piece seismic mass 38 parallel with one another；The material placing casing 25 is grid frame.
Working principle: when carrying out cutting work, aluminium bar raw material is placed on the first arc folder 29 by the first step, is then opened
Dynamic third hydraulic cylinder 13；Third hydraulic cylinder 13 will drive third push rod 14 after starting and move up, and third push rod 14 is mobile can band
Dynamic push plate 15 moves up, and one end that push plate 15 will drive the second arc folder 30 moves up, to make the second arc folder 30
The other end moves down, so that aluminium bar raw material is fixed between the first arc folder 29 and the second arc folder 30.
After fixing, starting first hydraulic cylinder 3, high-speed motor 5 and air blower 17, first hydraulic cylinder 3 will drive after starting
First push rod 4 is mobile toward 11 direction of material feeding seat, to push cleavage block 2 mobile toward 11 direction of material feeding seat；High-speed motor 5 opens simultaneously
It will drive 6 high speed rotation of rotation axis after dynamic, 6 high speed rotation of rotation axis will drive 7 high-speed rotation of cutting cylinder, and cutting cylinder 7 is high
Speed rotation will drive 9 high speed rotation of gulleting, to cut to aluminium bar raw material, due to cutting cylinder 7 and aluminium bar raw material
Cutting contact surface be arc-shaped, so the cut surface of the aluminium block cut down is also to be arc-shaped, it is right not need again
Cut surface carries out arc cutting, improves work efficiency；After the completion of primary cutting, first make 3 reverse starting of first hydraulic cylinder, first
The machine that hydraulic cylinder 3 will drive on cleavage block 2 and cleavage block 2 empties back into the position of starting money；Restart second hydraulic cylinder
12 a period of times, second hydraulic cylinder 12 will push aluminium bar raw material and be moved along a distance, conveniently cut next time after starting
It carries out；In cutting process, inside and outside two layers of polishing layer 8 of cutting cylinder 7 can the cutting to the arc aluminium block cut down respectively
The cut surface of face and aluminium bar raw material is all polished, and the grinding accuracy for layer 8 of polishing is into graded profile, can be to two
Cut surface polish from rough grinding to essence it is primary complete, improve work efficiency and grinding effect；Meanwhile the starting of air blower 17 generates
Wind can be blowed by the open 18 pairs of cut places of wind, aluminium skimmings etc. that cutting generates can be all blown into filings collecting chamber 10.
The arc aluminium block cut down can be pushed into feeding passage 19 under the thrust-drag margin of cutting cylinder 7, then will shake
Motion block 38 starts, and the starting of seismic mass 38 can be such that feeding passage 19 also shakes with it, make arc aluminium block on feeding passage 19 also with
Vibration, the vibration of arc aluminium block can shake off the part aluminium skimmings adhered on arc aluminium block, while also can be to the whereabouts of arc aluminium block
Speed is extenuated, until arc aluminium block is fallen into material placing casing 25；After arc aluminium block is fallen into material placing casing 25, start first motor
22, the starting of first motor 22 will drive the rotation of drive sprocket 21, and the rotation of drive sprocket 21 will drive the rotation of transmission chain 24, pass
It send the rotation of chain 24 to will drive again and loosens the rotation of sprocket wheel 23, the arc aluminium block in material placing casing 25 and material placing casing 25 is sent to cleaning dress
Set 26；After material placing casing 25 is moved to 26 lower section of cleaning device, high pressure water is poured in high-pressure water pipe 32, high pressure water can pass through high pressure
Spray head 33 is by water high speed ejection, to be rinsed to arc aluminium block, the aluminium skimmings on arc aluminium block surface can flow into the with water flow
In one header tank 34；After the completion of cleaning, transmission chain 24 can be sent into wind with the arc aluminium block in material placing casing 25 and material placing casing 25
Discharge pipe 36 is connected to by equipment for drying 27 with external blower or other machines that can generate wind, and wind is passed through discharge pipe 36
It is sprayed with air nozzle 37, arc aluminium block is carried out air-dried, the water on arc aluminium block surface is dried up；Equal material placing casings 25 pass through the second dragon
After door frame 35, so that it may collect the arc aluminium block for having completed whole process, wait to be used.
Claims (7)
1. a kind of efficient arc aluminium block processing unit (plant), it is characterised in that: including the first rack (1), the first rack is installed on (1)
There are cleavage block (2)；Cleavage block (2) one end is connected with first hydraulic cylinder (3), is connected between first hydraulic cylinder (3) and cleavage block (2)
There are the first push rod (4)；It is equipped on the upper surface of cleavage block (2) high-speed motor (5), high-speed motor is equipped with rotation axis on (5)
(6)；One end of rotation axis (6) is connected with cutting cylinder (7), is provided with polishing layer on cutting cylinder (7) inner and outer wall
(8), one end of cutting cylinder (7) is provided with multiple equally distributed gulletings of annular (9)；The side of the cleavage block (2)
It is provided with filings collecting chamber (10), the other side is provided with material feeding seat (11)；It is equipped on material feeding seat (11) second hydraulic cylinder (12), second
There are two third hydraulic cylinder (13) for the side setting of hydraulic cylinder (12)；Third push rod is respectively connected on each third hydraulic cylinder (13)
(14), push plate (15) are connected between two third push rods (14)；It is equipped between described two third hydraulic cylinders (13) multiple equal
The aid device (16) of even distribution；The side of material feeding seat (11) is provided with air blower (17), is connected on air blower (17) by pipeline
It is open (18) to be connected to outlet air；The other side of material feeding seat (11) is provided with feeding passage (19), one end connection of feeding passage (19)
There are the second rack (20)；It is provided in second rack (20) drive sprocket (21), drive sprocket is equipped with first motor on (21)
(22)；The side of drive sprocket (21) is provided with driven sprocket (23), is installed between driven sprocket (23) and drive sprocket (21)
There are two transmission chains (24) arranged in parallel, is equipped between two transmission chains (24) and multiple equally distributed sets material
Frame (25)；It is provided in second rack (20) cleaning device (26), the side of cleaning device (26) is provided with air-drying device (27).
2. a kind of efficient arc aluminium block processing unit (plant) according to claim 1, it is characterised in that: the aid device
(16) include pedestal (28), the first arc folder (29) is fixedly installed on pedestal (28), is rotatablely installed on the first arc folder (29)
There is the second arc to press from both sides (30)；Second arc folder (30) one end is fixedly connected with push plate (15).
3. a kind of efficient arc aluminium block processing unit (plant) according to claim 1, it is characterised in that: the cleaning device
(26) it is successively set in the movement routine of transmission chain (24) with air-drying device (27).
4. a kind of efficient arc aluminium block processing unit (plant) according to claim 1, it is characterised in that: the cleaning device
It (26) include the first portal frame (31) that high-pressure water pipe (32), high-pressure water pipe are installed on the inner top surface of the first portal frame (31)
(32) multiple equally distributed high-pressure nozzles (33) are provided on；On second rack (20) under corresponding first portal frame (31)
It is provided with the first header tank (34) at the position of side, the first header tank (34) is arranged in the lower section of transmission chain (24).
5. a kind of efficient arc aluminium block processing unit (plant) according to claim 1, it is characterised in that: the air-drying device
It (27) include the second portal frame (35) being mounted on the discharge pipe being vertically arranged on two inner sidewalls of the second portal frame (35)
(36)；Multiple vertical equally distributed air nozzles (37) are mounted on each discharge pipe (36).
6. a kind of efficient arc aluminium block processing unit (plant) according to claim 1, it is characterised in that: the polishing layer (8)
Grinding accuracy be in gradual change shape, wherein holding the grinding accuracy of polishing layer (8) to be less than far from gulleting close to gulleting (9)
(9) grinding accuracy of end polishing layer (8).
7. existing according to claim 1 to a kind of efficient arc aluminium block processing unit (plant), feature described in any claim in 6
In: the feeding passage (19) is inclined to set, and muti-piece seismic mass parallel with one another is equipped on the bottom surface of feeding passage (19)
(38)；The material placing casing (25) is grid frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821444784.7U CN208644655U (en) | 2018-09-05 | 2018-09-05 | A kind of efficient arc aluminium block processing unit (plant) |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821444784.7U CN208644655U (en) | 2018-09-05 | 2018-09-05 | A kind of efficient arc aluminium block processing unit (plant) |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208644655U true CN208644655U (en) | 2019-03-26 |
Family
ID=65792538
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821444784.7U Expired - Fee Related CN208644655U (en) | 2018-09-05 | 2018-09-05 | A kind of efficient arc aluminium block processing unit (plant) |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208644655U (en) |
-
2018
- 2018-09-05 CN CN201821444784.7U patent/CN208644655U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190326 Termination date: 20190905 |