CN208628828U - The board-like brake automated assembly line of elevator - Google Patents
The board-like brake automated assembly line of elevator Download PDFInfo
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- CN208628828U CN208628828U CN201820586852.7U CN201820586852U CN208628828U CN 208628828 U CN208628828 U CN 208628828U CN 201820586852 U CN201820586852 U CN 201820586852U CN 208628828 U CN208628828 U CN 208628828U
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Abstract
The board-like brake automated assembly line of elevator provided by the utility model includes core iron truck, armature truck, truck positioning mechanism, the first robot, the second robot, hand-off pawl platform, mounting plate, sleeve assembly station, forces bolt feed mechanism, sleeve upper flitch chain line, manual operation platform, noise reduction special plane, adjusts spring force special plane and blanking pipeline, and pressing special plane and sleeve assembly station are provided on mounting plate.Blanking pipeline is arranged beside manual operation platform, and blanking pipeline is belt transmission mode.Mounting plate is arranged between the first robot and the second robot, and truck positioning mechanism, adjusts spring force special plane, manual operation platform and blanking pipeline to be arranged around the first robot at noise reduction special plane；Bolt feed mechanism, sleeve upper flitch chain line and hand-off pawl platform is forced to be arranged around the second robot.The utility model high degree of automation meets the assembly demand of board-like brake, improves the assembly efficiency and product qualified rate of brake.
Description
Technical field
The utility model relates to automatic producing technology fields, and in particular to a kind of board-like brake Automated assembly of elevator
Line.
Background technique
Board-like brake is one of most widely used brake in the permanent magnetic synchronous traction machine of elevator.Plate general at present
Formula brake mainly includes core iron mould group and armature mould group, and core iron mould group and armature mould group are by forcing bolt to be fitted to one
It rises, and is also equipped with noise-reducing structure, spring force bolt, microswitch etc. between core iron mould group and armature mould group.Plate at present
The assembly of formula brake is mainly carried out in a manner of running water line operation, is assembled on multiple stations by multiple workers, not only
Assembly line occupied ground is big, and assembly efficiency is not high, and it is not high enough to assemble the brake product qualified rate come.Therefore, have
Necessity designs a kind of brake assembly line of high degree of automation, to improve the assembly efficiency of brake, and improve brake at
The qualification rate of product.
Summary of the invention
The purpose of this utility model is to provide a kind of board-like brake automated assembly line of the elevator of high degree of automation,
To meet the assembly demand of board-like brake, the assembly efficiency of brake and the qualification rate of brake finished product are improved.
To achieve the above object, the board-like brake automated assembly line of elevator provided by the utility model includes: core iron
Truck and armature truck, core iron truck be equipped with it is multiple for placing the pallets and the first positioning seat of core iron mould group, on armature truck
Equipped with multiple for placing the pallet and the second positioning seat of armature mould group.Truck positioning mechanism, truck positioning mechanism be equipped with
First guide pad of the first positioning seat cooperation and the second guide pad cooperated with the second positioning seat.First robot, the first machine
People's mechanical arm is equipped with for grabbing core iron mould group, armature mould group and the braking as made of core iron mould group and the assembly of armature mould group
The carrying paw of device.Second robot, mountable pressure bolt gripper or sleeve assemble gripper on the mechanical arm of the second robot,
Force bolt gripper for grabbing pressure bolt and bolt installation will be forced on the brake；Sleeve assembles gripper and adjusts for grabbing
A whole set of cylinder simultaneously matches adjusting sleeve wound packages on the brake.Second robot selects connection to install according to the assembly process of brake
Bolt gripper or sleeve is forced to assemble gripper.Hand-off pawl platform, hand-off pawl platform, which is equipped with, forces bolt gripper for placing
First gripper places position and the second placement position for housing sleeve wound packages with gripper.Mounting plate, mounting plate are equipped with pressing
Special plane and sleeve assembly station.Pressing special plane includes pressing special plane rack, and the Pneumatic pressing bottom plate of pressing special plane rack is equipped with
First transposition platform and the first cylinder, the first transposition platform use cylinder driving method, and the first transposition platform includes being arranged in Pneumatic pressing
The first guideway on bottom plate, the first guideway are equipped with the first transposition platen, the piston rod of the first cylinder and the first transposition platform
Plate connection, the first transposition platen are equipped with the first station clamp for fixing core iron and armature.First transposition platen is equipped with
First square three-way groove, Pneumatic pressing bottom plate are equipped with the second square three-way groove.It, will be strong after second robot loads onto pressure bolt gripper
Bolt processed is mounted in brake by the second square three-way groove and the first square three-way groove.The surface of first guideway, which is equipped with, to be increased
Press mechanism mounting rack, booster body mounting rack are equipped with the gas-liquid pressure-boosting laminating mechanism for being compressed to core iron and armature,
Gas-liquid pressure-boosting laminating mechanism includes the second cylinder being arranged on booster body mounting rack and the heading machine connecting with the second cylinder
Structure.Sleeve assembly station includes sleeve assembly station frame, and sleeve assembles rack equipped with the second station for fixing brake
Fixture.Bolt feed mechanism is forced, forcing bolt feed mechanism includes transmission chain structure, and transmission chain structure is equipped with casing, set
The pressure bolt for locking core iron and armature is placed on pipe.Sleeve upper flitch chain line, sleeve upper flitch chain line include plate chain
Line rack, plate chain line rack are equipped with multiple rows of pin being set side by side, are placed with adjustment sleeve on pin.Manual operation platform, people
Work station includes station rack, and station rack is equipped with the first moving parts and the second movement for moving brake
Component, in station rack for the first control switch of vacant first moving parts and for controlling the second moving parts the
Two control switches.Noise reduction special plane, noise reduction special plane include the first rack and the second rack, are equipped with sealing plate, sealing plate above the first rack
It is equipped with the second transposition platform, the second transposition platform is mobile using screw rod transmission mode.Second transposition platform includes being arranged on sealing plate
Second guideway and screw body, the second guideway are equipped with the second transposition platen, lead screw transmission mechanism and the second transposition platen
Connection, the second transposition platen are equipped with the 3rd station fixture for fixing brake.Noise-reducing structure nut is equipped with below sealing plate
Bei Jin mechanism, noise-reducing structure nut Bei Jin mechanism include the gas for carrying on the back tight noise-reducing structure nut batch.Second bracket height
Lower than the first rack, it is equipped with nut feed mechanism above the second rack, nut feed mechanism includes saddle, nut vibrating disk, spiral shell
Female straight vibration track, pneumatic clamper, transmission mechanism mounting plate, rodless cylinder, pneumatic clamper moving guide rail, pneumatic clamper driving chain, pneumatic clamper connecting plate.
One end of transmission mechanism mounting plate is arranged on saddle, and the lower section of the first rack is arranged in the other end.Rodless cylinder, pneumatic clamper are mobile
Guide rail and pneumatic clamper driving chain are arranged on transmission mechanism mounting plate, and pneumatic clamper is connected by pneumatic clamper connecting plate and pneumatic clamper driving chain
It connects, pneumatic clamper connecting plate is also connect with the slide block mechanism being arranged on pneumatic clamper moving guide rail, and rodless cylinder and pneumatic clamper driving chain connect
It connects.Nut feed mechanism further includes nut grasping mechanism, and nut grasping mechanism is mounted on the lower section of sealing plate.Spring force special plane is adjusted,
Adjusting spring force special plane includes adjusting spring force special plane rack, and spring force special plane rack is adjusted to be equipped with servo press fit mechanism, servo pressing
Mechanism includes servo press fit mechanism mounting rack, be equipped on servo press fit mechanism mounting rack servo motor and by transmission shaft with watch
The lock-bit pressure head of motor connection is taken, the centre of lock-bit pressure head lower surface is equipped with adjustment footed glass, and the lower surface of lock-bit pressure head is additionally provided with
Shoring, shoring are connected with press rods.Servo press fit mechanism further includes pressure sensor, and pressure sensor is arranged in lock-bit pressure
Between head and servo motor.Spring force special plane rack upper surface is adjusted to be provided with third transposition platform, third replaces platform setting in servo
The lower section of laminating mechanism mounting rack, third transposition platform include third guideway, and third guideway is equipped with third transposition platen, the
Three transposition platens are equipped with the 4th station clamp for fixing brake.It adjusts and is additionally provided with tune spring force in spring force special plane rack
Gripper adjusts spring force gripper to be equipped with the tune spring force screwdriver bit for adjusting spring force bolt elasticity.Adjust spring force special plane machine
Spring force nut check component is additionally provided on frame, spring force nut check component includes one for carrying on the back the back of tight spring force nut
Tight ut socket.Blanking pipeline, blanking pipeline are arranged beside manual operation platform, and blanking pipeline is flat-top chain conveyer mould
Formula.Mounting plate is arranged between the first robot and the second robot, and truck positioning mechanism, adjusts spring force special at noise reduction special plane
Machine, manual operation platform and blanking pipeline are arranged around the first robot；Force bolt feed mechanism, sleeve upper flitch chain line
And hand-off pawl platform is arranged around the second robot.
Preferably, carrying paw includes carrying paw connecting flange, and the lower end of carrying paw connecting flange is fixedly installed
Flange connecting plate, flange connecting plate lower surface are relatively set with fixed carrying paw connecting plate and mobile carrying paw connecting plate,
Carrying finger is provided on the inside of fixed carrying paw connecting plate and mobile carrying paw connecting plate.The following table of flange connecting plate
Face is additionally provided with thin cylinder, and thin cylinder is connect with mobile carrying paw connecting plate.It is set on carrying paw connecting flange
There is First look identification module, First look identification module includes first camera component.
Preferably, carrying paw further includes height finder structure and detection leakage laying mechanism.Height finder structure includes across flanged joint
The lower end of plate and detection bar moving up and down, detection bar is equipped with sensor.
Detection leakage laying mechanism includes the guide post upper junction plate being arranged on carrying paw connecting flange, and is arranged in fixation
Guide post lower connecting plate between carrying paw connecting plate and mobile carrying paw connecting plate connects under guide post upper junction plate and guide post
It is connected between plate by guide post.The lower end of guide post is equipped with inductor mounting plate moving up and down, is arranged on inductor mounting plate
Have for detecting the detection components for whether having material in the mounting hole on core iron, detection components include multiple sensors, and are incuded
Sensor on device mounting plate is arranged in a one-to-one correspondence according to the installation site of the related mounting hole of core iron.
Preferably, forcing bolt gripper includes forcing bolt gripper connecting flange, forces the one of bolt gripper connecting flange
End, which is equipped with, forces bolt gripper bracket panel, and the other end is equipped with synchronization mechanism mounting plate, sets on the surface of synchronization mechanism mounting plate
There is the first synchronization mechanism side plate, the first pressure bolt assemble mechanism is installed on the first synchronization mechanism side plate, first forces bolt
Assemble mechanism includes first sending dolly set group and the first gas batch component, and first to send dolly set group include being formed by several crawl fingers
Bolt grasping mechanism is forced, the first gas batch component includes telescopic gas screwdriver bit.
Sleeve assembly gripper includes sleeve assembly gripper connecting flange, and one end of sleeve assembly gripper connecting flange is equipped with
Sleeve assembles gripper bracket panel, and the other end is equipped with sleeve assembly gripper connecting plate, and sleeve assembly gripper connection plate surface is equipped with
Locking mechanism for sleeve barrel, locking mechanism for sleeve barrel include that a motor-controlled lock pays cylinder.Sleeve assembly gripper connecting plate also passes through
Two pieces of link blocks are fixedly connected with sleeve graping chaw mounting plate, and sleeve crawl hand is equipped on sleeve graping chaw mounting plate
Pawl, sleeve graping chaw include the sleeve fixing sleeve that several are fixed on sleeve graping chaw mounting plate, and sleeve is fixed
Set is internal to be equipped with magnet.
Preferably, the surface of synchronization mechanism mounting plate is equipped with the second synchronization mechanism side plate, second synchronization mechanism side
The second assemble mechanism identical with the first assemble mechanism structure is symmetrically installed on plate, first forces bolt assemble mechanism and second
It forces to be located by connecting between bolt assemble mechanism by reinforced shaft.First force the first gas batch component on bolt assemble mechanism and
Second force the distance between the second gas batch component of bolt assemble mechanism be equal to brake both ends pressure bolt mounting holes it
Between distance.
Preferably, the quantity for the sleeve fixing sleeve being arranged on sleeve graping chaw mounting plate is four, four sleeves
The installation site of fixing sleeve is corresponding with four adjustment positions of sleeve mounting hole on brake.
Preferably, the casing in the transmission chain structure of bolt feed mechanism is forced to be provided with four column.
Preferably, manual operation platform rack is equipped with several caching platforms and an intermediate station.
Preferably, it adjusts and is additionally provided with the second visual identity module on spring force special plane, second vision includes the second phase
Thermomechanical components, the second camera component are arranged in what the servo press fit mechanism mounting rack was flushed with third transposition platform height
Position.
Preferably, the blanking rack end of blanking pipeline be equipped with correlation optoelectronic switch, the correlation optoelectronic switch with
The driving device of the blanking pipeline is electrically connected, and the blanking rack is additionally provided with last bit in front of the correlation optoelectronic switch
Material blocking block.
Compared with the existing technology, the utility model has the beneficial effects that: the utility model brake automated assembly line
It is that previous running water line work pattern is changed to solid space automated job mode, has saved place space.This is practical new
Robot used by type, adjusts the automated jobs equipment such as spring force special plane at noise reduction special plane, by the feeding of brake, assembling, ginseng
The processing steps such as number adjustment are changed to automatic job mode by manual work mode, have both improved the assembly efficiency of brake, have also mentioned
The qualification rate of high brake finished product.
Detailed description of the invention
Fig. 1 is the first viewing angle constructions figure of the board-like brake assembled in the utility model embodiment.
Fig. 2 is the second viewing angle constructions figure of the board-like brake assembled in the utility model embodiment.
Fig. 3 is the structural exploded view of the board-like brake assembled in the utility model embodiment.
Fig. 4 is the structure chart of the board-like brake automated assembly line of the utility model elevator.
Fig. 5 is the structure chart of core iron truck and armature truck shown in Fig. 4.
Fig. 6 is the mechanism map of the first robot shown in Fig. 4.
Fig. 7 is the structure chart at the first visual angle of carrying paw that the first robot is assembled.
Fig. 8 is the structure chart at the second visual angle of carrying paw that the first robot is assembled.
Fig. 9 is the structure chart of pressing special plane shown in Fig. 4.
Figure 10 is the structure chart for pressing the first transposition platform of special plane.
Figure 11 is the enlarged view of a-quadrant shown in Fig. 10.
Figure 12 is the structure chart at pressure the first visual angle of bolt gripper that the second robot is assembled.
Figure 13 is the structure chart at pressure the second visual angle of bolt gripper that the second robot is assembled.
Figure 14 is the structure chart shown in Fig. 4 for forcing the first visual angle of bolt feeding structure.
Figure 15 is the structure chart shown in Fig. 4 for forcing the second visual angle of bolt feeding structure.
Figure 16 is the structure chart of sleeve assembly station shown in Fig. 4.
Figure 17 is the structure chart at sleeve assembly the first visual angle of gripper that the second robot is assembled.
Figure 18 is the structure chart at sleeve assembly the second visual angle of gripper that the second robot is assembled.
Figure 19 is the structure chart of sleeve upper flitch chain line shown in Fig. 4.
Figure 20 is the structure chart of manual operation platform shown in Fig. 4.
Figure 21 is the structure chart at the first visual angle of noise reduction special plane shown in Fig. 4.
Figure 22 is the structure chart at the second visual angle of noise reduction special plane shown in Fig. 4.
Figure 23 is the enlarged view of B area shown in Figure 22.
Figure 24 is the structure chart shown in Fig. 4 for adjusting the first visual angle of spring force special plane.
Figure 25 is the structure chart shown in Fig. 4 for adjusting the second visual angle of spring force special plane.
Figure 26 is the structure chart shown in Fig. 4 for adjusting spring force special plane third visual angle.
Figure 27 is the enlarged view in the region C shown in Figure 25.
Figure 28 is the enlarged view in the region D shown in Figure 26.
Figure 29 is the enlarged view in the region E shown in Figure 26.
Figure 30 is the structure chart of blanking pipeline shown in Fig. 4.
Specific embodiment
The invention will be further described with reference to the accompanying drawings and embodiments.In order to which the present embodiment, attached drawing is better described
Certain attachmentes have omission, zoom in or out；To those skilled in the art, it certain known features and its is said in attached drawing
Bright possible omit will be understood by.
The board-like brake automated assembly line of the utility model elevator is mainly used in the fit on of board-like brake.Referring to
Fig. 1 and Fig. 2, direction as shown in Figure 1, the board-like brake 1 assembled in the present embodiment include core iron mould group and armature mould group,
Core iron mould group includes core iron 11.Armature mould group includes armature 12, the brake shoe being bolted on armature 12 13, Yi Jitong
Interference fit is mounted on the brake block 14 of the upper surface of brake shoe 13.The left side of brake 1 is equipped with microswitch 15.Core
Swage group and armature mould group are combined together by the way that the left and right sides pressure bolt 16 of brake 1 is arranged in lock, this implementation
In example, force to be disposed as two at left and right sides of bolt 16, i.e., totally 4 pieces pressure bolts 16 force following table of the bolt from core iron 11
Face sequentially passes through core iron 11 and armature 12 from lower to upper.The front and rear sides of the middle section of brake 1 are equipped with spring force bolt 17,
Spring force bolt 17 shares 4, there are two the front and rear sides of brake 1 are respectively provided with, following table of the spring force bolt 17 from core iron 11
Face from lower to upper, is mounted on 11 the inside of core iron, and locked by spring force nut 170.The left and right sides of brake 1 is equipped with for preventing
Rush away from adjustment sleeve 18, adjustment sleeve 18 shares 4, sets up the position in 4 corners of brake 1 separately, adjustment sleeve 18 from
The upper surface of armature 12 sequentially passes through armature 12 and core iron 11 from top to bottom.In the installation site close to 4 adjustment sleeves 18, also
4 noise-reducing structure (not shown)s are installed, noise-reducing structure is mounted in core iron 11, and by sequentially passing through core iron from the bottom up
1 and the noise-reducing structure bolt 19 and nut 190 of armature 2 noise-reducing structure is lockked.
Referring to Fig. 3, direction as shown in Figure 3 is all provided with that there are two force bolt peace at left and right sides of the upper surface of core iron 11
Hole 110 is filled, corresponding is that armature 12 is again provided with corresponding pressure bolt hole 120, and bolt 16 is forced to pass through core iron 11
With the pressure bolt hole of armature 12, core iron mould group and armature mould group are locked.11 upper surface of core iron is each side set
There are two spring mounting hole 111, centre is equipped with 6 spring mounting holes, among 6 intermediate spring mounting holes, is in the inside
The spring mounting hole 111 that is arranged of the left and right sides of two spring mounting holes and 11 upper surface of core iron be that structure is identical, not
Across the lower end surface of core iron 11, here by the same label of the two identical with 111 structure of spring mounting hole spring mounting holes for
The spring mounting hole of spring mounting hole 111, other 4 outer ledges for being in core iron 11 is labeled as spring mounting hole 112.It needs
Illustrate, in the utility model embodiment, as long as the identical components of structure or structure etc., are all made of consistent mark
Note.The lower section of 4 spring mounting holes 112 is equipped with the threaded hole (not shown) communicated therewith with one, spring mounting hole
112 aperture is greater than the aperture of threaded hole, and one is placed with inside spring mounting hole 112 can be in spring mounting hole 112
The spring base (not shown) moved up and down.It is placed in multiple spring mounting holes 111 and multiple spring mounting holes 112 strong
Power spring 100.4 spring force bolts 17 are respectively in the threaded hole corresponding to spring mounting hole 112, and by spring force nut
170 lockings, and spring force bolt 17 can be led in spring mounting hole 112, by push the spring mounting base come push the spring peace
The brute spring of 112 the inside of hole is filled, so as to adjust the spring force size between core iron 1 and armature 2.In 4 corners of core iron 1
Position is provided with a through-hole 113, and corresponding is that armature 12 is again provided with corresponding through-hole 123, adjusts sleeve
18 pass through through-hole 123 and through-hole 113.Core iron 1 is being provided with noise-reducing structure mounting hole 114 in the position close to 4 through-holes 113,
Corresponding is that armature 12 is again provided with corresponding noise-reducing structure mounting hole (not shown), noise-reducing structure mounting hole
114 are equipped with noise-reducing structure (not shown) and brute spring 100, and noise-reducing structure bolt 19 sequentially passes through noise reduction from lower to upper
Noise-reducing structure mounting hole on structure mounting hole 114 and armature 12, and locked in the upper surface of armature 12 with nut 190.Core iron
Two circular coils 10 are additionally provided with inside 11, and the middle position of the installation position of two coils 10 also is provided with spring mounting hole
111。
In the utility model embodiment, armature 12 is before entering automated assembly line, brake shoe 13 and brake block 14
It is already installed on armature 12.In addition, the multiple spring mounting holes 111,112 and noise-reducing structure mounting hole 114 of core iron 11
Inside has put brute spring 100 into, and washer 180 has also been placed in the inside of through-hole 113.
Referring to fig. 4, direction as shown in Figure 4 each means in Fig. 4 the direction description such as upper and lower, left and right in Fig. 4
Two-dimensional directional, be not related to three-dimensional space.Brake assembly line in the utility model embodiment includes moveable core
The right of brake assembly line is arranged in iron charge vehicle 21 and armature truck 22, core iron truck 21 and armature truck 22.Core iron truck
21 and armature truck 22 after the first-class material of upper material room, shift the fixed of assembly line onto and carry out feeding.
On the left side of core iron truck 21, it is provided with the first robot 2, the first robot 2 is with multivariant six axis
Robot.First robot 2 is mainly used for carrying workpiece, therefore is equipped with carrying paw 5 on the mechanical arm of the first robot 2.
On the left side of the first robot 2, it is provided with mounting plate 3, pressing special plane 31 and sleeve are provided on mounting plate 3
Assembly station 32.Core iron mould group and armature mould group are grabbed and are placed from core iron truck 21 and armature truck 22 by the first robot 2
Onto pressing special plane 31, it then presses special plane 31 and presses core iron mould group and armature mould group.
On the left side of mounting plate 3, it is provided with the second robot 4, the second robot 4 is the people that puts together machines, and is mainly used for
Technique assembly is carried out to brake 1.Therefore, the second robot 4 and the first robot 2 are with multivariant six axis machine
People, the difference is that the gripper installed on the mechanical arm of the second robot 4 can according to the assembly technology process of brake 1 into
Row replacement.The gripper installed on the mechanical arm of second robot 4 can forced between bolt gripper 6 and sleeve assembly gripper 7
It switches over.Therefore, it is equipped with hand-off pawl platform 41 in the top of the second robot 4, hand-off pawl platform, which is equipped with to place, forces spiral shell
First gripper of bolt gripper 6 places position 411 and the second placement position 412 for housing sleeve wound packages with gripper 7.
Bottom on 4 left side of the second robot is provided with and forces bolt feed mechanism 42.Second robot 4 is equipped with
Bolt can be forced from forcing to grab in bolt feed mechanism 42 after forcing bolt gripper, and turn to the position for pressing special plane 31,
Core iron mould group and armature mould group are locked using pressure bolt.After forcing bolt to lock core iron mould group and armature mould group, first
Robot 2 will be on brake Workpiece transfer to sleeve mounting plate 32.
In the top for forcing bolt feed mechanism 42, it is provided with sleeve upper flitch chain line 43.Second robot 4 is in brake
After bolt is forced in locking on workpiece, the second robot 4, which unloads pressure bolt gripper, to be placed on the first gripper placement position 411, and
It is placed in the second gripper and replaces sleeve graping chaw on position 412, then grab adjustment sleeve from sleeve upper flitch chain line 43 and moved
Move the installation for being adjusted sleeve on sleeve mounting plate 32 to brake workpiece.
In the underface of the first robot 2, it is provided with manual operation platform 23.It can be manually to system on manual operation platform 23
Dynamic device workpiece carries out installation spring force bolt and installs noise-reducing structure operation.After installing adjustment sleeve to brake workpiece, the
One robot 2 will install spring force bolt and installation noise reduction knot by manually carrying out on brake Workpiece transfer to manual operation platform 23
Structure operation.
In the surface of the first robot 2, it is provided with noise reduction special plane 8.Manually by spring force spiral shell on manual operation platform 23
After bolt and noise-reducing structure are installed to brake inside, the first robot 2 is by brake workpiece handling to noise reduction special plane 8, by disappearing
The assembly that sound special plane 8 carries out noise-reducing structure to brake workpiece is locked.
In the top of mounting plate 3, it is provided with and adjusts spring force special plane 9.After brake workpiece assembles noise-reducing structure, first
Brake workpiece is moved to and adjusts on spring force special plane 9 by robot 2, and the second robot 4 replaces again forces bolt gripper, and second
Robot 4 together, is adjusted the spring force between the core iron and armature of brake workpiece with tune spring force special plane 9.
In the lower section of core iron truck 21, it is provided with blanking pipeline 24.Bullet between the core iron and armature of brake workpiece
After spring force adjustment finishes, the first robot 2 is by brake Workpiece transfer to manual operation platform 23, by manually by microswitch
It is installed on brake, brake finished product is finally transported to 24 blanking of blanking pipeline by the first robot 2 again.
In addition, being equipped with air accumulator 25 in the right of noise reduction special plane 8.Air accumulator 25 is the related pneumatic mechanism of entire assembly line
Air pressure needed for providing.On the right of manual operation platform 23, it is provided with the first robot control cabinet 20.In the second robot 4
Lower section is provided with the second robot control cabinet 40.Entire assembly line is got up by the protection of safe fence 26, guarantees safe life with this
Produce, and manual operation platform 23, force bolt feed mechanism 42, sleeve upper flitch chain line 43 and blanking pipeline 24 some
It is arranged outside safe fence 26, and the first robot control cabinet 20 is then disposed entirely within outside safe fence 26.In addition, being enclosed in safety
The outside on column 26 is additionally provided with the system control cabinet 27 for controlling entire assembly line system.
Referring to Fig. 5, core iron truck 21 is can manually to push the truck slided, including core iron material frame 210, core with idler wheel
Iron material frame 210 is equipped with multiple pallets 211 for placing core iron.One end of core iron material frame 210 is provided with the first hand push frame
212, the other end is equipped with the first positioning seat 213.Likewise, armature truck includes armature material frame 220, on armature material frame 220
Equipped with multiple for placing the pallet 221 of armature.One end of armature material frame 220 is provided with the second hand push frame 222, and the other end is set
There is the second positioning seat 223.Core iron truck 21 and armature truck 22 are manually shifted onto fixed on the truck positioning mechanism of assembly line, material
Vehicle positioning mechanism is fixed setting.Truck positioning mechanism includes locating rack 290, and 290 lower end of locating rack is equipped with multiple metals
Fixed footed glass 291 fixes truck positioning mechanism with this.The intermediate steelframe and two sides steelframe of locating rack 290 are mounted on cam
Bearing follower 292, locating rack 290 are equipped with the first guide pad 293 and the second guide pad 294.Two are additionally provided on locating rack 290
A core iron material frame positioning cylinder 295, at the same time, locating rack 290 are leaned in the installation site of two core iron material frame positioning cylinders 295
Outside (between two core iron material frame positioning cylinders 295 for inside) position one lever mechanism be installed (do not show in figure
Out), the motion bar of 295 piston rod of core iron material frame positioning cylinder and lever mechanism is connected by inner one end.In the first guide pad 293
It is equipped with photoelectric sensor 296, photoelectric sensor 296 passes through the repeater box 297 being mounted on locating rack 290 and two core iron material
Frame positioning cylinder 295 is electrically connected.Likewise, two armature material frame positioning cylinders 298 are additionally provided on locating rack 290, the second guiding
Block 294 is equipped with photoelectric sensor 299, and photoelectric sensor 299 passes through repeater box 297 and two armature material frame positioning cylinders 298
Electrical connection.When core iron truck 21 and armature truck 22 are just pushed into, core iron material frame positioning cylinder 295 and armature material frame positioning cylinder
298 are in contraction state, and the motion bar of lever mechanism rolls tiltedly inside at this time, and core iron truck 21 and armature truck 22 are able to suitable
In benefit push-in truck positioning mechanism.The outside of the process of push-in, core iron truck 21 and armature truck 22 and the two of locating rack 290
Side is mounted on camshaft bearing follower 292 and is in contact, and camshaft bearing follower 292 both can guarantee core iron truck 21 and armature
Truck 22 smoothly slides at positioning mechanism, also guarantees the accuracy of positioning.When photoelectric sensor 296 and photoelectric sensor 299 are felt
The close signal of truck should be arrived, the piston rod stretching of core iron material frame positioning cylinder 295 and armature material frame positioning cylinder 298 makes thick stick
The motion bar of linkage tilts outward, and then positions motion bar by core iron truck 21 and armature truck 22.Meanwhile first leads
The first positioning seat 213 on block 293 and core iron truck 21 cooperates, and the second guide pad 294 and second on armature truck 22 are fixed
Position seat 223 cooperates, and further fixes core iron truck 21 and armature truck 22.
In the utility model embodiment, when carrying out feeding using core iron truck 21 and armature truck 22, core iron mould group and
The placing direction of armature mould group is direction as shown in Figure 3.On core iron truck 21, core iron 11 connects core iron mould group with armature 12
The one side of touching is upward.The one side that core iron 11 is in contact with armature 12 in the present embodiment is known as front, opposite, one side directed downwardly
Referred to as bottom surface.For armature mould group on armature truck 22, armature 12 is equipped with the one side of brake shoe 13 upward, will rank in the present embodiment
The one side that iron 12 is equipped with brake shoe 13 is known as front, relatively, the one side that armature 12 is in contact with core iron 11 is known as bottom surface.
Therefore, core iron 11 and armature 12 are all face-up in truck.In addition, for entire brake 1, side as shown in Figure 1
To the end face that brake 1 is equipped with microswitch 15 being known as side end face in the present embodiment, another opposite end face is also referred to as
Side end face.
Referring to Fig. 6, the first robot 2 includes pedestal 201, mounting robot main body 202 on pedestal 201, robot body
Mechanical arm 203 is installed, the end of mechanical arm 203 is equipped with master 204 on 202.Master 204 is for connecting installation handling hand
Pawl.
Likewise, the structure of the second robot 4 is similar to the structure of the first robot 2, which is not described herein again.
Referring to Fig. 7 and Fig. 8, the carrying paw 5 that the first robot 2 is connected includes carrying paw connecting flange 50, is removed
One end of fortune gripper connecting flange 50 is provided with carrying paw bracket panel (not shown), and carrying paw 5 passes through carrying paw pair
The master 204 of 203 end of mechanical arm of disk and the first robot 2 realizes flanged joint.Carrying paw connecting flange 50 it is another
End is fixedly installed flange connecting plate 501, and the surface of flange connecting plate 501 is relatively set with fixed 51 He of carrying paw connecting plate
The inside of mobile carrying paw connecting plate 52, fixed carrying paw connecting plate 51 is (i.e. opposite with mobile carrying paw connecting plate 52
One side) be provided with carrying finger 510 for clamping core iron mould group or armature mould group, equally, mobile carrying paw connecting plate
52 inside, which is provided with, carries finger 520.It is additionally provided with thin cylinder 53 in the lower surface of flange connecting plate 501, and slim
Cylinder 53 is located at the outside of mobile carrying paw connecting plate 52, the piston rod of thin cylinder 53 and mobile carrying paw connecting plate 52
Connection.The piston rod of thin cylinder 53 shrinks or stretches out, and mobile carrying paw connecting plate 52 can be pushed mobile, to change fixation
The distance between carrying paw connecting plate 51 and mobile carrying paw connecting plate 52 change and carry finger 510 and carry finger
The distance between 520, clamp or release brake workpiece realizes the carrying operation of brake workpiece.In addition, carrying paw 5 is also
Including other electrical components, such as the repeater box 502 and packaging type solenoid valve 503 that are mounted on flange connecting plate 501, this
In do not repeat one by one.Carrying paw 5 is equipped with First look identification module, and First look identification module includes first camera component
54, first camera component 54 is mounted on flange connecting plate 501.First look identification module using general technology, this
In repeat no more.When carrying paw 5 goes crawl core iron mould group or armature mould group, identified by First look identification module
Whether the workpiece grabbed is correct, and after confirmation is errorless, carrying paw 5 confirms execution grasping movement again.
As it was noted above, core iron 11 multiple spring mounting holes 111,112 of core iron 11 and disappears before entering assembly line
The inside of sound structure mounting hole 114 need to put brute spring 100 into, and the inside of through-hole 113 also needs to place washer 180.If
Lack necessary element inside core iron 11, then can generate rejected product.Therefore, height finder structure and inspection are additionally provided on carrying paw 5
Leak hunting laying mechanism.Height finder structure be mainly used for measure core iron height, height finder structure include across flange connecting plate 501 and can on
The lower end of the detection bar 55 of lower movement, detection bar 55 is equipped with sensor (not shown).Detection bar 55 is by cylinder or screw rod
Mechanism moves up and down to drive, and after carrying paw 5 grabs core iron 11, detection bar 55 is extended downwardly, the sense of 55 lower end of detection bar
It answers device to sense core iron 11, the length of detection bar extended downwardly can be calculated at this time, so that the height of core iron 11 is calculated, with
This judges whether core iron 11 meets production requirement.
Detection leakage laying mechanism includes guide post upper junction plate 561 and guide post lower connecting plate 562, and guide post upper junction plate 561 is arranged
On carrying paw connecting flange 50, pass through more than two guide posts between guide post upper junction plate 561 and guide post lower connecting plate 562
560 connections, guide post 560 passes through flange connecting plate 501, and the setting of guide post lower connecting plate 562 is in fixed carrying paw connecting plate
Between 51 and mobile carrying paw connecting plate 52.It is additionally provided with inductor mounting plate 57 moving up and down in 560 lower end of guide post, is felt
It answers device mounting plate 57 to be located at 562 top of guide post lower connecting plate, is provided with detection components, detection components packet on inductor mounting plate 57
It includes multiple for detecting the inductor (figure whether brute spring 100 or washer 180 are housed in each mounting hole on core iron 11
In be not shown).Fig. 3 is reviewed again, and core iron 11 is equipped with 8 noise-reducing structures of spring mounting hole 112,4 of spring mounting hole 111,4
Mounting hole 114 and 4 through-hole 113, the quantity of the inductor on inductor mounting plate 57 is to position according to related on core iron 11
Hole location is laid out to be arranged, and reaches one-to-one purpose, each inductor is enabled accurately to detect the related hole location on core iron 11
In whether feeding.Likewise, inductor mounting plate 57 is by the cylinder (not shown) that is arranged on flange connecting plate 501
Either screw rod drives (not shown) and moves up and down along guide post 560.Furthermore the exposed conducting wire set on carrying paw 5
Get up to be formed bundle conductor 58, is impacted with reducing the conducting wire movement at random to mechanism.
When carrying paw 5 grabs core iron 11, after the height of height finder structure measurement core iron 11, pass through dragging for transmission mechanism
Whether movement is used, be placed in each mounting hole on the detection components detection core iron 11 of inductor mounting plate 57 relevant
Materials.Then, the direction of core iron mould group and armature mould group as shown in Figure 3 is successively transported to pressing special plane 31 by the first robot 2
On.
Referring to Fig. 9 to Figure 11, pressing special plane 31 includes pressing special plane rack 310, and the top of pressing special plane rack 310 is equipped with
Pneumatic pressing bottom plate 311, Pneumatic pressing bottom plate 311 are equipped with the first transposition platform, and the first transposition platform includes being arranged in Pneumatic pressing
The first guideway 301 on bottom plate 311 is provided with the first transposition platen 302, the first transposition platen 302 on first guideway 301
It is fitted on the first guideway 301 by slide block mechanism (not shown).First transposition platen 302 is equipped with first party
Shape through slot 303.In addition, Pneumatic pressing bottom plate 311 is provided with the second square three-way groove 312 between the first guideway 301.First party
Shape through slot 303 is equipped with the limited block 304 for fixed core swage group and armature mould group, the composition of limited block 304 first of surrounding
Station clamp.Core iron mould group and armature mould group are placed into the first station clamp of the composition of limited block 304, and core iron mould group exists at this time
Lower section, armature mould group form the brake 1 that do not lock in the top of core iron mould group, core iron mould group and armature mould group.First station
Fixture further includes that the side of limited block 304 is arranged in hold out against component, and holding out against component includes being mounted on the first transposition platen 302
Hold out against cylinder 305, hold out against the piston rod of cylinder 305 by connecting plate 306 and be connected with elastic top tight pieces 307, hold out against cylinder 305
It is electrically connected with the repeater box 300 being arranged on the first transposition platen 302.This holds out against there are two components, and is all disposed within same
Side, two piston rod movement directions for holding out against cylinder 305 for holding out against component are ipsilateral perpendicular to the first guideway 301(i.e. this two
The cylinder of setting is perpendicular to the first guideway 301), cylinder 305 is held out against from the direction perpendicular to the first guideway 301 by core iron mould
Group and armature mould group are held out against.The first cylinder 3050, the piston rod of the first cylinder 3050 are additionally provided on Pneumatic pressing bottom plate 301
The first transposition platen 302 is connected to by connector (not shown).First transposition cylinder 3050 is arranged in the first guideway
Between 301, and parallel with the first guideway 301 (i.e. the direction of motion of the piston rod of the first cylinder 3050 is parallel to first and leads
Rail pair 301), allow the first cylinder 3050 that the first transposition platen 302 is pushed to move in parallel along the first guideway 301.In addition,
It is held out against as cylinder 305 with two, the first cylinder 3050 equally passes through connecting plate on the direction parallel with the first guideway 301
306 are connected with elastic top tight pieces 307.In this way, the first cylinder 3050 by first transposition platen 302 release while, parallel
In core iron mould group and armature mould group are held out against on the direction of the first guideway 301.Component is held out against in order to prevent because pressure is excessive
And push up brake 1 partially, therefore, it is additionally provided on the direction that the piston rod for holding out against cylinder 305 stretches out, the first transposition platen 302
Limit assembly 313.While holding out against cylinder 305 and being held out against brake by elastic top tight pieces 307, the lower section of connecting plate 306
It being contacted with limit assembly 313, limit assembly plays position-limiting action to connecting plate 306, so that position-limiting action is generated to component is held out against,
It prevents from holding out against component and pushes up brake 1 partially due to pressure is excessive.In addition, the multiple conducting wires on the first transposition platform equally concentrate shape
At bundle conductor 308, to reduce conducting wire because of the interference at random to the first transposition platform movement.Core iron mould group and armature mould group are placed on
On one station clamp, before this by ipsilateral setting and perpendicular to first guideway 301 vertically disposed two hold out against cylinder 305 and pass through
Elastic top tight pieces 307 hold out against core iron mould group and armature mould group, and piston rod is stretched out in then the first cylinder 3050 inflation, and first is changed
Position platen 302 is released.As it can be seen that core iron mould group and armature mould group are put into the first station being made of limited block 304 by carrying paw 5
On fixture, the cylinder 305 for holding out against component pushes elastic top tight pieces 307 to be further fixed.
It is equipped with booster body mounting rack 313 in the surface of the first guideway 301, booster body mounting rack 313 is located at gas
Dynamic pressure is closed on bottom plate 311, and is located at the end of the first guideway 301, and the initial end of the first guideway 301 is then first to change
The initial position of position platform in a quiescent state.First transposition platform load onto core iron mould group and armature mould group after, hold out against component by its
Maintenance holds out against and slides into the lower section of booster body mounting rack 313.For precise positioning, Pneumatic pressing bottom plate 311 is in the first guide rail
A buffer 309 is provided on the position of secondary 301 ends.Booster body mounting rack 313 be equipped with for core iron mould group and
The gas-liquid pressure-boosting laminating mechanism that armature mould group is compressed from top to bottom, gas-liquid pressure-boosting laminating mechanism include 314 He of the second cylinder
The pressure heads mechanism 315 being connect with the second cylinder.Second cylinder 314 is mounted on the top of booster body mounting rack 313, and pressure head
Mechanism 315 is then mounted on the lower section of booster body mounting rack 313, and the piston rod of the second cylinder 314 passes through booster body mounting rack
313 transverse slat is connect with pressure heads mechanism 315, thus the core iron mould group and rank that make gas-liquid pressure-boosting laminating mechanism that first to replace on platform
Swage group compresses.
As it can be seen that downward, armature 12 is just for the bottom surface of core iron 11 when pressing special plane 31 compresses core iron mould group and armature mould group
Up.The bottom surface of core iron 11 passes through the second square three-way groove 312 and the first transposition platen 302 on Pneumatic pressing bottom plate 311
On the first square three-way groove 303 be exposed to pressing special plane 31 lower section.At this point, bolt gripper is forced in the installation of the second robot 4, and
Bolt is forced from forcing to grab in bolt feed mechanism 42, and from the lower section of pressing special plane 31, by Pneumatic pressing bottom plate 311
The second square three-way groove 312 and the first transposition platen 302 on the first square three-way groove 303, bolt will be forced to be installed to brake
Pressure bolt hole in, so that core iron mould group and armature mould group be locked.
Referring to Figure 12 and Figure 13, forcing bolt gripper 6 includes forcing bolt gripper connecting flange 60, and bolt gripper is forced to connect
One end of acting flange 60, which is equipped with, forces bolt gripper bracket panel 600, forces bolt gripper 6 by forcing bolt gripper bracket panel 600
It is connect with the master on 4 mechanical arm of the second robot.Force the other end of bolt gripper connecting flange 60 that synchronization mechanism is installed
Mounting plate 61, the surface of synchronization mechanism mounting plate 61 are provided with synchronization mechanism side plate, pressure spiral shell are equipped on synchronization mechanism side plate
Bolt assemble mechanism, forcing bolt assemble mechanism includes sending dolly set group gentle batch of component.The brake 1 it can be seen from Fig. 2 or Fig. 3
On be combined with 4 pieces of pressure bolts 16 altogether, the both ends of brake 1 are all installation 2 pieces of pressure bolts 16 of cooperation.In order to improve pressure spiral shell
The assembly efficiency of bolt, the synchronization mechanism side plate installed on synchronization mechanism mounting plate 61 have two pieces, including the first synchronization mechanism side
Plate 611 and the second synchronization mechanism side plate 612.First synchronization mechanism side plate 611 is equipped with the first pressure bolt assemble mechanism, and first
Forcing bolt assemble mechanism includes the first sliding track holder 63 being fixedly connected on the first synchronization mechanism side plate 611, and first is sliding
It is provided with the first sliding rail 630 in rail fixing seat 63, the first sliding block mounting plate 631 is fitted on the first sliding rail 630, first is sliding
Gas batch component is provided on block mounting plate 631, the gas batch component on the first sliding block mounting plate 631 includes the first gas being set side by side
Batch component and the second gas batch component, by taking the first gas batch component as an example, the first gas batch component includes the first gas batch cylinder 632 and with the
The first gas batch 633 that one gas batch cylinder 632 connects, the first gas batch 633 is tightened by its gas screwdriver bit 634 forces bolt 16.The
The first solenoid valve 635 for controlling the first gas batch component movement, synchronization mechanism installation are also equipped on one sliding block mounting plate 631
Plate 61 is equipped with for controlling the entire repeater box 62 for forcing bolt gripper 6.Equally, the second gas batch component includes the second gas batch gas
Cylinder, second gas batch etc., no longer repeat one by one here.
It is additionally provided with first on the first sliding track holder 63 and send dolly set group, first send that dolly set group includes arranged side by side
One crawl finger 641, second grabs finger 642, third crawl finger 643 and the 4th crawl finger 644.Second crawl finger
642 and third crawl finger 643 be it is fixed, and first crawl finger 641 and the 4th crawl finger 644 can pass through sliding equipment
The control of (not shown) is mobile to two sides.First crawl finger 641 and the second crawl finger 642 are collectively formed one and are used for
The grasping mechanism of bolt 16 is forced in crawl, and it is strong that another crawl is collectively formed in third crawl finger 643 and the 4th crawl finger 644
The grasping mechanism of bolt 16 processed.First gas batch component is tightened by the first gas batch 633 is grabbed by the first crawl finger 641 and second
The pressure bolt 16 for taking finger 642 to be grabbed, the second gas batch component is tightened by the second gas batch grabs 643 He of finger by third
The pressure bolt 16 that 4th crawl finger 644 is grabbed.In this way, first send dolly set group that can disposably grab two pieces of pressure bolts
16 and bolt 16 will be forced to be tightened among the core iron and armature of brake by the first gas batches 633.In the present embodiment, when first
When sending dolly set group to grab and clamping two pieces of pressure bolts 16, the distance of two pieces of pressure bolts 16 is exactly equal to same on core iron 11
The distance between two pressure bolt mounting holes 110 of side, such first send dolly set group accurately bolt 16 will can be forced to pacify
It is attached among brake 1.
In order to install pressure bolt in two pressure bolt mounting holes 110 of 11 other end of core iron simultaneously, second is same
Step mechanism side plate 612 is relatively symmetrically equipped with forces bolt assemble mechanism identical second to force bolt assemble mechanism with first,
Here excessive explanation no longer is done to the second pressure bolt assemble mechanism.First synchronization mechanism side plate 611 and the second synchronization mechanism
It is located by connecting between side plate 612 by reinforced shaft 65, on the one hand guarantees the first synchronization mechanism side plate 611 and the second synchronization mechanism side
On the other hand the stability that plate 612 is installed makes the gas screwdriver bit of the first pressure bolt assemble mechanism and second force bolt assembly
The distance between gas screwdriver bit of mechanism is exactly equal to the distance between the pressure bolt mounting holes at brake both ends, to make to force
Bolt gripper 6 disposably completes the pressure bolt assembly technology to brake 1.
Fig. 4 is reviewed again, and the second robot 4 is strong using forcing bolt gripper 6 to grab from pressure bolt feed mechanism 42
Bolt processed is locked core iron mould group and armature mould group using pressure bolt then again from the lower section of pressing special plane 31.
Referring to Figure 14 and Figure 15, forcing bolt feed mechanism 42 includes transmission chain structure 425, is driven the drive of chain structure 425
Flowing mode uses well known drive technology, no longer repeats one by one here.It is provided with casing 420 in transmission chain structure 425, forces spiral shell
Bolt 16 is then placed among casing 420, and the nut of bolt 16 is forced to be higher than casing 420, forces sending for bolt gripper 6 in this way
Dolly set group can will force bolt 16 to grab.
Direction as shown in figure 14, transmission chain structure 425 transmits from left to right, above the left end of transmission chain structure 425
Bolt 16 will be forced to be placed among the casing 420 in transmission chain structure 425.In the present embodiment, adjacent 4 shown in Figure 14
It piece forces among bolt 161,162,163 and 164, forces bolt 161 and force the distance between bolt 162 to be 53.6mm, by force
The distance between bolt 162 processed and pressure bolt 163 are 48mm, and the distance between pressure bolt 163 and pressure bolt 164 are
53.6mm.It can be seen that in transmission chain structure 425 the distance between two adjacent pressure bolts be 48mm and 53.6mm it
Between alternate cycles.In addition, the distance between two pieces of pressure bolts (that is, casing 420) of rightmost are 48mm.Certainly, at other
In, forcing the distance between bolt is the adjustment that can also make other parameters.
As shown in figure 15, it is driven the casing 420 that is arranged in chain structure 425 to divide for 4 column, is respectively the by 4 column ferrule marks
One column casing 421, secondary series casing 422, third column casing 423 and the 4th column casing 424.The every side for being driven chain structure 425 is equal
It is to be provided with two column casings, the casing of the two sides setting two column sets symmetrical and ipsilateral about the center line of transmission chain structure 425
The distance between pipe is less than intermediate the distance between two column casings.
Figure 12 and Figure 13 are reviewed, and combines Figure 14 and Figure 15, it is fixed for forcing first on bolt 6 to send dolly set group
The second crawl finger 642 and the size of fixed third crawl finger 643 be less than 48mm plus its gap distance, i.e., second grabs
Pressure bolt 162 can be put in and force between bolt 163 by taking finger 642 and third to grab finger 643.First crawl finger
641 and the 4th crawl finger 644 need translation gliding, the width of 53.6mm can meet the requirement of its sliding distance, therefore first
Crawl finger 641 can be put among the interval for forcing bolt 161 and pressure bolt 162, and the 4th crawl finger 644 can be put in
Among the interval for forcing bolt 163 and pressure bolt 164.It can be seen that the first crawl finger 641 and the 4th crawl finger 644
Inside Slideslip tightening, can grab two pieces of pressure bolts.Symmetrically, second dolly set group is sent equally to grab two pieces of pressure bolts
It takes.In addition, forcing first on bolt gripper 6 dolly set group is sent to send the distance between dolly set group to be equal to transmission chain structure with second
The casing that two column are separated by 425, i.e. first row casing 421 and third column casing 423(or secondary series casing 422 and the 4th column set
The distance between pipe 424).It forces the crawl on forcing bolt feed mechanism 42 of bolt gripper 6 to force bolt, grabs first row set
It is strong in pressure bolt in pipe 421 and third column casing 423, or crawl secondary series casing 422 and the 4th column casing 424
Bolt processed.The right end in the direction shown in Figure 14, transmission chain structure 425 is equipped with optoelectronic switch (not shown), passes through photoelectricity
It switchs to automatically control the movement of transmission chain structure 425 to the right.For example, forcing bolt gripper 6 first in transmission chain structure 425
The pressure bolt of column casing 421 and third column casing 423 is taken away, then takes in secondary series casing 422 and the 4th column casing 424
Force bolt, at this time in four column casings with row pressure bolt be all removed after, optoelectronic switch control transmission chain structure 425 to
Preceding movement, to force the feeding next time of bolt gripper 6 to be prepared.
Fig. 9 to Figure 11 is reviewed again, and the second robot 4 is successively led to using pressure bolt gripper 6 from the lower section of pressing special plane 31
The first square three-way groove 303 on the second square three-way groove 312 and the first transposition platen 302 on Pneumatic pressing bottom plate 311 is crossed, from core
Four pieces of pressure bolts 16 are disposably installed to the core iron mould group being pressed on the first transposition platform and armature mould group by the bottom surface of iron 11
In, so that core iron mould group and armature mould group be locked.
Force bolt 16 by after core iron mould group and the locking of armature mould group, core iron mould group and armature mould group are combined into brake 1.
First transposition platform exits and release brake 1, and then brake 1 is transported on sleeve assembly station 32 by the first robot 2.
Referring to Figure 16, sleeve assembly station 32 includes sleeve assembly station frame 320, the upper table of sleeve assembly station frame 320
Face is equipped with the second station fixture 321 for clasp brake workpiece.The specific structural principle of second station fixture 321 and pressing
The first station clamp on special plane 31 is essentially identical, the difference is that the first station clamp can follow the first transposition platen 302
It is mobile, and second station fixture 321 is fixedly disposed at the upper surface of sleeve assembly station frame 320.For second station fixture
321 other specific structure principles no longer repeat one by one here referring to the description above to the first station clamp.
Brake 2 is transported on sleeve assembly station 32 by the first robot 2, and armature 12 is face-up, then the second machine
Device people 4 goes to the position of hand-off pawl platform 41, will force bolt gripper 6 unload and fixed placement to the first gripper place position 411
Place, then the second robot 4 from the second gripper place position 412 from change sleeve assembly gripper 7, using sleeve assemble gripper 7 from
Crawl adjustment sleeve in sleeve upper flitch chain line 43, and be moved on sleeve mounting plate 32 and set is adjusted to brake workpiece
The installation of cylinder.
Referring to Figure 17 and Figure 18, it includes that sleeve assembles gripper connecting flange 70 that sleeve, which assembles gripper 7, and sleeve assembles gripper and connects
One end of acting flange 70 is provided with sleeve assembly gripper bracket panel 700, and the other end is provided with sleeve assembly gripper connecting plate 71.Sleeve
The surface of assembly gripper connecting plate 71 is equipped with locking mechanism for sleeve barrel, and locking mechanism for sleeve barrel includes motor 721, motor 721 it is defeated
Outlet is connected with lock barrel transmission shaft 722 by shaft coupling (not shown), and the end of transmission shaft 722 is connected with for locking
The lock for adjusting sleeve 18 pays cylinder 723.In addition torque force limiting device is additionally provided between the output shaft of motor 721 and transmission shaft 722
724, to prevent, the torsion of lock pair cylinder 723 is excessive and injures brake.
It is also respectively provided with sleeve graping chaw mounting plate 73 and side plate 74 in the two sides of sleeve assembly gripper connecting plate 71,
The surface of side plate 73 is provided with sleeve graping chaw, and sleeve graping chaw includes sleeve graping chaw mounting plate 731, sleeve crawl
Gripper mounting plate 731 passes through the link block 732 that both ends are arranged in and link block 733 is connect with sleeve graping chaw mounting plate 73.
The outer surface of sleeve graping chaw mounting plate 731 is provided with 4 identical sleeve fixing sleeves 734.Fig. 3 is reviewed, 4 sleeves are solid
Surely the installation site of set 734 corresponds 4 through-holes 123 above armature 12.In the inside of sleeve fixing sleeve 734, setting is useful
In the magnet (not shown) that adjustment sleeve 18 is sucked, by realizing sleeve fixing sleeve 734 to adjusting sleeve cylinder 18 magnet
Crawl and release.The outer surface of side plate 74 is provided with repeater box 740, sleeve assembles the electrical mechanism such as motor 721 etc. of gripper 7
It is electrically connected to repeater box 740.
Referring to Figure 19, sleeve upper flitch chain line 43 includes plate chain line rack 430, plate chain line rack 430 be equipped with it is multiple rows of simultaneously
The pin 431 of setting is arranged, adjustment sleeve 18 is sleeved on pin 431.
Figure 16 is reviewed disposably to grab from sleeve upper flitch chain line 43 after the second robot 4 changes sleeve assembly gripper 7
4 adjustment sleeves 18 are taken, and are moved to the position of sleeve mounting plate 32,4 adjustment sleeves 18 are put from the front of armature 12
Enter among through-hole 123, then rotational sleeve assembles gripper 7, will adjust the adjustment of sleeve 18 using lock pair cylinder 723 and lock.
After brake 1 is installed adjustment sleeve 18 by the second robot 4, the second robot 4 unloads sleeve assembly gripper 7
Under, it loads onto force bolt gripper 5 again, prepare for subsequent adjustment spring force technique.Meanwhile first robot 2 will braking
Device 1 overturn 180 degree be placed on manual operation platform 23, i.e., the bottom surface of core iron 11 upward, the face down of armature 12.
Referring to fig. 20, manual operation platform 23 includes station rack 230, and the upper surface of station rack 230 is equipped with first
Slipway mechanism, the first slipway mechanism include the first guideway 231, are provided with the first moving parts 232 on the first guideway 231.
Motion mode of first moving parts 232 on guideway 231 uses cylinder drive mode, and those skilled in the art are come
It says, this will be understood by, therefore no longer be described in detail here.In one end of guideway 231 (close to the one of operator
End) it is provided with the first control switch 233 of control the first moving parts 232 sliding, there are two the first control switches 233, simultaneously
The sliding of the first moving parts 232 can be controlled by pressing two the first control switches 233.Such as press two the simultaneously for the first time
One control switch 233, the first moving parts 232 are slided toward the direction close to operator, press two first simultaneously for the second time
Control switch 233, the first moving parts 232 are slided toward the direction far from operator.By pressing two control switches simultaneously
The sliding of slipway mechanism is operated, can be effectively reduced because pushing the wrong control switch due to the damage caused by equipment.It is of course also possible to be
An advance switch and a retrogressing switch is respectively set.The other end of guideway 231 is provided with buffer 234, by slow
Device 234 is rushed to carry out stroke limit to the first moving parts.
By Fig. 2 and Fig. 3 it is found that spring force bolt 17 is to enter from the installation of 4 threaded holes of 11 bottom surface of core iron and pass through bullet
Among spring mounting hole 112, and 4 noise-reducing structure mounting holes 114 installation that noise-reducing structure is also 11 bottom surface of core iron is entered.Therefore,
Before spring force bolt 17 and noise-reducing structure manually are installed on brake 1, need to by brake 1 by core iron 11 bottom surface upward
Direction is fixed on the upper surfaces of the first moving parts 232.Figure 16 is reviewed again, when brake 1 is on sleeve assembly station 32,
Brake 1 is the face-up of armature 12, i.e., brake 1 is transported to above the first moving parts 232 from sleeve assembly station 32,
It has passed through the overturning of 180 degree.The switching process can be by 5 complete independently of carrying paw, but has so both increased carrying paw 5
Structural complexity, also add the probability that brake is fallen down from gripper.In consideration of it, as shown in figure 20, station rack 230
On be additionally provided with several a caching platforms 235 and intermediate station 236.Station clamp size on first moving parts 232 is according to core
The bed-plate dimension size of iron 11 is arranged, and the station clamp size cached on platform 235 is come according to the frontage dimension size of armature 12
It is arranged, the station clamp size on intermediate station 236 is then arranged according to the size of the side end face of brake 1.It can be seen that system
Dynamic device 1 can be fixed on caching platform 235 by the bottom surface downward direction of core iron 11, and brake 1 can be face-down by lesser side
Direction be fixed on intermediate station 236.Brake 1 is placed on by the first robot 2 by the bottom surface downward direction of core iron 11 first
It caches on platform 235, then brake 1 is placed on intermediate station 236 by the first robot 2 by side end face direction directed downwardly again, most
Brake 1 is placed on above the first moving parts 232 by the first robot 2 by the bottom surface direction upward of core iron 11 again afterwards, from
And the 180 degree overturning for completing brake 1 is placed, then by manually by spring force bolt 17 from 4 threaded holes of 11 bottom surface of core iron
Installation enters and passes through spring mounting hole 112, while spring force nut 170 tentatively being tightened and is mounted on spring force bolt 17,
And noise-reducing structure and noise-reducing structure bolt are mounted among noise-reducing structure mounting hole 114.
After spring force bolt 17 and noise-reducing structure are installed to the inside of brake 1 above the manual operation platform 23, first
Brake is transported on noise reduction special plane 8 by robot 2.
Referring to fig. 21 to Figure 23, noise reduction special plane 8 includes the first rack 81, and the top of the first rack 81 is equipped with sealing plate 810, envelope
Plate 810 is equipped with the second transposition platform similar with the first transposition platform structure on pressing special plane 31.It is corresponding with the first transposition platform
, the second transposition platform includes the second guideway 811 being arranged on sealing plate 810, and second be arranged on the second guideway 811 is changed
Position platen (not shown), and the 3rd station fixture 812 being arranged on the second transposition platen.In addition, sealing plate 810 is
The position of two guideways, 811 end is equipped with through slot structure (not shown).Under original state, 3rd station fixture 812 is located at
Brake 1 is placed on 3rd station fixture 812 by the starting point of the second guideway 811, the first robot 2, and armature 12 is just
Down, then 3rd station fixture 812 slides into the end of the second guideway 811, and the front of armature 12 is made to pass through sealing plate 810
On through slot structure be exposed to the lower section of sealing plate 810.It is in place of second transposition platform 812 and the main difference of the first transposition platform,
First transposition platform using chain drive mode.Frame mode of the second transposition platform 812 using screw rod transmission, screw rod transmission
Mechanism includes the screw rod (not shown) that the motor 813 of 811 side of the second guideway is arranged in and connect with motor 813,
Backplate 814 is provided with outside screw rod.Screw rod is connected with the second transposition platform by two connectors 815.
It is equipped with noise-reducing structure nut Bei Jin mechanism 82 in the lower section of sealing plate 810, noise-reducing structure nut Bei Jin mechanism 82 is main
It is to carry on the back noise-reducing structure nut tightly on the noise-reducing structure bolt of brake, so that noise-reducing structure is fixedly mounted on brake 1
The inside.The main structure of noise-reducing structure nut Bei Jin mechanism 82 includes the gas for carrying on the back tight noise-reducing structure nut batch (in figure
It is not shown) and the mobile motion structure in space can be carried out, to those skilled in the art, these technologies are all to belong to public affairs
Know technology, no longer repeats one by one here.
Noise reduction special plane further includes the second rack 83, and the side of the first rack 81 is arranged in the second rack 83, and in vertical side
Upwards, the second rack 83 is lower than the first rack 81.Nut feed mechanism is equipped with above second rack 83, nut feed mechanism includes
Saddle 830, nut vibrating disk 831, nut directly shake track 832, pneumatic clamper 833, transmission mechanism mounting plate 834, rodless cylinder 835,
Pneumatic clamper moving guide rail 836, driving chain 837, pneumatic clamper connecting plate 838.One end of transmission mechanism mounting plate 834 is arranged in saddle
On 830, the lower section of the first rack 81 is arranged in the other end.Rodless cylinder 835, guide rail 836 and driving chain 837 are arranged at biography
Above dynamic mechanism's installing plate 834, pneumatic clamper 833 is connect by pneumatic clamper connecting plate 838 with driving chain 837, and pneumatic clamper connecting plate 838 is also
It is connect with the slide block mechanism (not shown) being arranged on guide rail 836.Rodless cylinder 835 is connect with driving chain 837.Thus
As it can be seen that rodless cylinder 835 drives pneumatic clamper 833 to move along guide rail 836 by driving chain 837 and pneumatic clamper connecting plate 838.Nut is straight
Shake track 832 be arranged on saddle 830, and nut directly shake track 832 one end and nut vibrating disk 831 discharge port connect
It connects, the other end is located at the top of guide rail 836.In the initial state, directly shake with the nut end of track 832 of pneumatic clamper 833 is connect, spiral shell
Noise-reducing structure nut is sent to nut by whirling vibration and directly shaken on track 832 by female vibrating disk 831, then is directly shaken track by nut
832 are sent in pneumatic clamper 833, then pneumatic clamper 833 is sent to the lower section of the first rack 81 by rodless cylinder 835.Nut feeder
Structure further includes nut grasping mechanism (not shown), and the lower section of the first rack 81 is arranged in nut grasping mechanism.Nut crawl
Mechanism grabs the noise-reducing structure nut in pneumatic clamper 833, is put on the gas screwdriver bit of noise-reducing structure nut Bei Jin mechanism 82, then by disappearing
Sound structure nut Bei Jin mechanism 82 is carried on the back noise-reducing structure nut tight by the through slot structure on sealing plate 810 from the front of armature 12
On noise-reducing structure bolt, thus by noise-reducing structure installation locking in the inside of brake.
After noise-reducing structure is installed to 1 inside of brake, brake 1 is transported to and adjusts spring force special plane 9 by the first robot 2
On, using adjusting spring force special plane 9 to be adjusted the spring force leukorrhagia between core iron 11 and armature 12, to meet the parameter used
It is required that.
Referring to fig. 24 to Figure 27, it adjusts spring force special plane 9 to adjust spring force special plane rack 90, adjusts and set in spring force special plane rack 90
There is servo press fit mechanism.Servo press fit mechanism includes servo press fit mechanism mounting rack 910.It is installed on laminating mechanism mounting rack 910
There is servo motor 911, servo motor 911 is installed downward and is connected with lock-bit pressure head 92 by transmission shaft 912.Lock-bit pressure head 92 wraps
Shoring mounting base 920 is included, servo motor 911 is connect by transmission shaft 912 with lock-bit pressure head 92.The lower surface of lock-bit pressure head 92
Centre is equipped with adjustment footed glass 921, and the lower surface of lock-bit pressure head 92 is additionally provided with 4 shorings, 922,4 shorings 922 by rectangular-shaped
It is distributed in the surrounding of adjustment footed glass 921, and 4 shorings 922 are connected with a compression bar 923.Servo press fit mechanism also wraps
Pressure sensor (not shown) is included, pressure sensor is arranged between lock-bit pressure head 92 and servo motor 911.
90 upper surface of spring force special plane rack is adjusted to be provided with third transposition platform, and third transposition platform setting is pressed in servo
The lower section of mechanism mounting rack 910.The structure of third transposition platform is similar to the pressing structure of special plane 31, including third guideway 931,
Third guideway 931 is equipped with third transposition platen (not shown), and third replaces platen equipped with for clasp brake 1
The 4th station clamp 932.Direction as of fig. 24, one end of third guideway 931 are placed in servo press fit mechanism mounting rack
Immediately below 910, the other end is placed in 910 outside of servo press fit mechanism mounting rack.The specific structure of third transposition platform is referring to right above
The description of first transposition platform, no longer repeats one by one here.In the state of initial, the 4th station clamp 932 is located at servo pressing
The outside of mechanism mounting rack 910, when the first robot 2 brake is transported on the 4th station clamp 932 it is fixed after, the 4th
Brake is moved to the underface of lock-bit pressure head 92 by station clamp 932.
4 to Figure 26 and Figure 28 and Figure 29 referring to fig. 2 adjusts spring force special plane rack 90 to be equipped with and adjusts spring force gripper 94,
Direction as shown in figure 25, the left side of servo press fit mechanism mounting rack 910 are provided with fixing seat 940, and spring force gripper 94 is adjusted to set
It sets in fixing seat 940, spring force gripper 94 can be moved along the direction parallel with guideway 931, adjusted and set on spring force gripper 94
There is the tune spring force screwdriver bit 941 for adjusting 17 elasticity of spring force bolt.
90 upper surface of spring force special plane rack is adjusted to be additionally provided with the spring force nut check group for locking spring power nut 170
Part 95, spring force nut check component include one for carrying on the back the back tightening nut sleeve 951 of tight spring force nut 170.
The operation for adjusting spring force special plane 9 to carry out spring force adjustment to brake 1 is as follows:
Brake 1 is placed on the 4th station clamp 932 by the first robot 2 by the bottom surface direction upward of core iron 11,
4th station clamp 932 slides into the underface of lock-bit pressure head 92.
Servo motor 911 starts, and lock-bit pressure head 92 moves down, and adjustment footed glass 921 first touches brake 1, to brake 1 into
The preliminary lock-bit of row.
4 shorings 922 are ventilated by preset atmospheric pressure value, and 4 compression bars 923 is made to drop to preset height.If spring force
Under 17 original state of bolt core iron 11 and armature 12 are locked compared with tight (brake inside spring force is excessive), then 4 compression bars 923 are not
Contact brake.Conversely, if locking more loose (brake inside bullet for core iron 11 and armature 12 under 17 original state of spring force bolt
Spring force is too small), then 4 compression bars 923 touch brake.
Second robot 4 utilizes the 4 pressure bolts 16 forced on 6 release brake of bolt gripper.
After 4 pressure bolts 16 on release brake, the bottom surface of core iron 11 can effect because of spring force and 4 compression bars
923 contacts.Spring force between core iron 11 and armature 12 passes to pressure by armature 12, lock-bit pressure head 92 and transmission shaft 912
It on sensor, and is read out by pressure sensor, to carry out corresponding elastic force adjustment according to the reading of pressure sensor.
Since the height of each brake can have certain error, 4 compression bars 923 are in the bottom surface of preset height and core iron 11
When contact, the spring force size between core iron 11 and armature 12 is possible to excessive, it is also possible to too small.
If the spring force between core iron 11 and armature 12 is excessive, lock-bit pressure head 92 is by per stroke (this implementation set
Each stroke is 0.6mm in example) rise, and the spring force between core iron 11 and armature 12 is read by pressure sensor, until
Spring force size meets the requirements, then by tune spring force gripper 94 by adjusting spring force screwdriver bit 941 to tighten spring force bolt 17,
To fixed spring power bolt 17.Then, the second robot 4 will force bolt 16 to be locked using pressure bolt gripper 6, then bullet
Spring force nut check component 95 is carried on the back spring force nut 170 tightly on spring force bolt 17 by back tightening nut sleeve 951.
Conversely, if the spring force between core iron 11 and armature 12 is too small, under per stroke of the lock-bit pressure head 92 by setting
Then drop executes relevant action by above-mentioned step, until the spring force between core iron 11 and armature 12 meets the requirements.
In order to keep the adjustment of the spring force of brake 1 more accurate, is also equipped on servo press fit mechanism mounting rack 910
Two visual identity modules, the second visual identity module include second camera component 96, and second camera 96 is mounted on servo pressing machine
The position that structure mounting rack 910 is flushed with third transposition platform height.The second visual identity module passes through second camera component 96 as a result,
Capture operation is carried out to brake 1, obtains the image of core iron 11 and armature 12, and core is read out by general analytical technology
Gap size between iron 11 and armature 12 judges whether the spring force of brake 1 meets the requirements from another angle with this.
After the spring force between the core iron 11 and armature 12 of brake 1 meets the requirements, the first robot 2 by brake again
It is secondary to be transported on manual operation platform 23, by manually installing microswitch 15 in the side of brake 1.
Figure 20 is reviewed, the upper surface of station rack 230 is additionally provided with the second slipway mechanism, and the second slipway mechanism includes second
Guideway 237 is provided with the second moving parts 238 on second guideway 237.Second moving parts 238 are on guideway 237
Motion mode uses chain drive mode, and to those skilled in the art, this will be understood by, therefore no longer do here
Detailed description.As the control mode of the first moving parts 232, equally two second controls of setting of the second moving parts 238
Switch 239 is made, controls the sliding of the second moving parts 238 by pressing two the second control switches 239 simultaneously.Due to fine motion
Switch 15 is mounted in the side end face of brake 1, therefore the station clamp size on the second moving parts 238 is according to brake
The size of 1 side end face is arranged, and such brake 1 is fixed on the second moving parts 238 by side end face direction directed downwardly,
Another side of brake 1 is face-up at this time, then by microswitch 15 is manually mounted on the side end face of brake 1 upward
On.
After microswitch 15 to be manually mounted on to the side end face of brake 1, that is, the assembling process of brake 1 is completed, finally
Brake 1 is transported on blanking pipeline 24 by the first robot 2 again and carries out blanking.
Referring to Figure 30, blanking pipeline 24 uses the chaindriven transmission mode of flat-top.Blanking pipeline 30 includes blanking rack
241, blanking rack 241 is equipped with flat-top chain-drive mechanism 242, and flat-top chain-drive mechanism 242 is equipped with supporting block 243, brake 1
It is placed in supporting block 243, is driven by flat-top chain-drive mechanism 242.Direction as shown in figure 30, driving belt 242 are from a left side
It turns right transmission, i.e. brake 1 is to transmit from left to right.As shown in Figure 4,24 a part of blanking pipeline is located at safe fence 26
Interior, a part is located at outside safe fence 26.In Figure 30, the left-half of blanking pipeline 24 is located in safe fence 26, right
Half part is located at outside safe fence 26.Blanking rack 241 is equipped with control cabinet 245 in right end (i.e. end), in this way can be in order to working
Personnel's operation.In addition, workpiece generates packing phenomenon on flat-top chain-drive mechanism 242 in order to prevent, in flat-top chain-drive mechanism
242 right end two sides are provided with correlation optoelectronic switch 244, in right end (the correlation switch of correlation optoelectronic switch 244
244 front) it is additionally provided with last bit material blocking block 246.When brake 1 is transmitted to the position of correlation optoelectronic switch 244, correlation light
Electric switch 244 senses brake 1, and inductive signal is transmitted to the control system of blanking pipeline 24, makes flat-top chain driver
Structure 242 stops, and last bit material blocking block 246 blocks brake 1, prevent brake 1 from falling down, then by artificial or haulage equipment by brake
1 moves, thus the entire assembling process of complete brake 1.
The board-like brake automated assembly line of elevator used by the utility model, each brake under non-failure conditions
Required assembly time substantially increases assembly efficiency, and the assembly of brake relative to previous assembling scheme for 167s
Precision is higher.
The above is only the preferred embodiments of the utility model, are not intended to limit the utility model.In base described above
On plinth, the utility model can also make other various forms of variations or improvement.All spirit and original in the utility model
Within then, any modification, equivalent replacement, improvement and so on be should be included within the scope of protection of this utility model.
Claims (10)
1. the board-like brake automated assembly line of elevator characterized by comprising
Core iron truck and armature truck, the core iron truck are equipped with multiple pallets for placing core iron mould group and the first positioning
Seat；The armature truck is equipped with multiple for placing the pallet and the second positioning seat of armature mould group；
Truck positioning mechanism, the truck positioning mechanism be equipped with the first guide pad for cooperating with first positioning seat and with institute
State the second guide pad of the second positioning seat cooperation；
First robot, first robot arm are equipped with carrying paw, and the carrying paw is for grabbing core iron mould
Group, armature mould group and the brake as made of core iron mould group and the assembly of armature mould group；
Second robot, mountable pressure bolt gripper or sleeve assemble gripper on the mechanical arm of second robot；It is described
Force bolt gripper for grabbing pressure bolt and installing the pressure bolt on the brake；The sleeve assembly gripper is used
In crawl adjustment sleeve and the adjusting sleeve wound packages is matched on the brake；
Hand-off pawl platform, the hand-off pawl platform be equipped with for place it is described force bolt gripper the first gripper place position and
Second for placing the sleeve assembly gripper places position；
Mounting plate, the mounting plate are equipped with pressing special plane and sleeve assembly station；The pressing special plane includes that pressing is special
Machine rack, the Pneumatic pressing bottom plate of the pressing special plane rack are equipped with the first transposition platform and the first cylinder, first transposition
Platform uses cylinder driving method, and the first transposition platform includes the first guideway being arranged on the Pneumatic pressing bottom plate, institute
The first guideway is stated equipped with the first transposition platen, the first transposition platen is equipped with first for fixing core iron and armature
Station clamp；The piston rod connection of first cylinder the first transposition platen；The first transposition platen is equipped with first
Square three-way groove, the Pneumatic pressing bottom plate are equipped with the second square three-way groove；The surface of first guideway is equipped with supercharger
Structure mounting rack, the booster body mounting rack are equipped with the gas-liquid pressure-boosting laminating mechanism for being compressed to core iron and armature,
The gas-liquid pressure-boosting laminating mechanism include the second cylinder being arranged on the booster body mounting rack and with second cylinder
The pressure heads mechanism of connection；The sleeve assembly station includes sleeve assembly station frame, and the sleeve assembly rack, which is equipped with, to be used for
The second station fixture of fixed brake；
Bolt feed mechanism is forced, the pressure bolt feed mechanism includes transmission chain structure, and the transmission chain structure is equipped with
Casing is placed with the pressure bolt for locking core iron and armature in described sleeve pipe；
Sleeve upper flitch chain line, the sleeve upper flitch chain line include plate chain line rack, and the plate chain line rack is equipped with multiple rows of
The pin being set side by side is placed with adjustment sleeve on the pin；
Manual operation platform, the manual operation platform include station rack, and the station rack is equipped with for mobile braking
The first moving parts and the second moving parts of device；The station rack is equipped with the first control switch and the second control is opened
It closes；
Noise reduction special plane, the noise reduction special plane include the first rack and the second rack, and sealing plate is equipped with above first rack, described
Sealing plate is equipped with the second transposition platform, and the second transposition platform is mobile using screw rod transmission mode；The second transposition platform includes setting
The second guideway and screw body on the sealing plate are set, second guideway is equipped with the second transposition platen, the silk
Bar transmission mechanism is connect with the second transposition platen, and the second transposition platen is equipped with the third work for fixing brake
Position fixture；Noise-reducing structure nut Bei Jin mechanism is equipped with below the sealing plate, the noise-reducing structure nut Bei Jin mechanism includes one
For carrying on the back the gas batch of tight noise-reducing structure nut；Second bracket height is lower than the height of first rack, second machine
Be equipped with nut feed mechanism above frame, the nut feed mechanism include saddle, nut vibrating disk, nut directly shake track, pneumatic clamper,
Transmission mechanism mounting plate, rodless cylinder, pneumatic clamper moving guide rail, pneumatic clamper driving chain, pneumatic clamper connecting plate；The transmission mechanism installation
One end of plate is arranged on the saddle, and the lower section of first rack is arranged in the other end；The rodless cylinder, the pneumatic clamper
Moving guide rail and the pneumatic clamper driving chain are arranged on the transmission mechanism mounting plate；The pneumatic clamper is connected by the pneumatic clamper
Fishplate bar is connect with the pneumatic clamper driving chain, the pneumatic clamper connecting plate also with the sliding block machine that is arranged on the pneumatic clamper moving guide rail
Structure connection；The rodless cylinder is connect with the pneumatic clamper driving chain；The nut feed mechanism further includes nut grasping mechanism,
The nut grasping mechanism is mounted below the sealing plate；
Spring force special plane is adjusted, the tune spring force special plane includes adjusting spring force special plane rack, in the tune spring force special plane rack
Equipped with servo press fit mechanism, the servo press fit mechanism includes servo press fit mechanism mounting rack, the servo press fit mechanism installation
The lock-bit pressure head for being equipped with servo motor on frame and being connect by transmission shaft with the servo motor, lock-bit pressure head lower surface
Centre be equipped with adjustment footed glass, the lower surface of the lock-bit pressure head is additionally provided with shoring, and the shoring is connected with press rods；Institute
Stating servo press fit mechanism further includes pressure sensor, and the pressure sensor is arranged in the lock-bit pressure head and the servo motor
Between；The tune spring force special plane rack upper surface is provided with third transposition platform, and the third transposition platform setting is pressed in servo
The lower section of mechanism mounting rack, the third transposition platform includes third guideway, and the third guideway is equipped with third transposition platform
Plate, the third transposition platen are equipped with the 4th station clamp for fixing brake；In the tune spring force special plane rack
It is additionally provided with and adjusts spring force gripper, it is described that spring force gripper is adjusted to be equipped with the tune spring force batch for adjusting spring force bolt elasticity
Head；Spring force nut check component is additionally provided in the tune spring force special plane rack, the spring force nut check component includes
One for carrying on the back the back tightening nut sleeve of tight spring force nut；
Blanking pipeline, the blanking pipeline are arranged beside the manual operation platform, and the blanking pipeline is flat-top chain
Transmission mode；
The mounting plate is arranged between the first robot and the second robot, and the truck positioning mechanism, the noise reduction are special
Machine, the tune spring force special plane, the manual operation platform and the blanking pipeline are arranged around first robot；Institute
It states and forces bolt feed mechanism, the sleeve upper flitch chain line and the hand-off pawl platform setting in the second robot week
It encloses.
2. the board-like brake automated assembly line of elevator according to claim 1, it is characterised in that: the carrying paw packet
Carrying paw connecting flange is included, the lower end of the carrying paw connecting flange is fixedly installed flange connecting plate, and the flange connects
Fishplate bar lower surface is relatively set with fixed carrying paw connecting plate and mobile carrying paw connecting plate, and the fixed carrying paw connects
Carrying finger is provided on the inside of fishplate bar and the mobile carrying paw connecting plate；The lower surface of the flange connecting plate is also set
It is equipped with thin cylinder, and the thin cylinder is connect with the mobile carrying paw connecting plate；The carrying paw connection method
Orchid is equipped with First look identification module.
3. the board-like brake automated assembly line of elevator according to claim 2, it is characterised in that: the carrying paw is also
Including height finder structure and detection leakage laying mechanism；The height finder structure includes across the flange connecting plate and inspection moving up and down
The lower end of measuring staff, the detection bar is equipped with sensor；The detection leakage laying mechanism includes being arranged in the carrying paw connection method
Guide post upper junction plate on orchid, and be arranged between the fixed carrying paw connecting plate and mobile carrying paw connecting plate
Guide post lower connecting plate is connected between the guide post upper junction plate and guide post lower connecting plate by guide post；The guide post lower end is equipped with
Inductor mounting plate moving up and down, be provided on the inductor mounting plate for detect in the mounting hole on core iron whether
There are the detection components of material, the detection components include multiple sensors.
4. the board-like brake automated assembly line of elevator according to claim 1, it is characterised in that: the pressure bolt hand
Pawl includes forcing bolt gripper connecting flange, and described one end for forcing bolt gripper connecting flange, which is equipped with, forces bolt gripper pair
Disk, the other end are equipped with synchronization mechanism mounting plate, and the surface of the synchronization mechanism mounting plate is equipped with the first synchronization mechanism side plate,
First pressure bolt assemble mechanism is installed, the first pressure bolt assemble mechanism includes on the first synchronization mechanism side plate
First send dolly set group and the first gas batch component, and described first to send dolly set group include the pressure bolt formed by several crawl fingers
Grasping mechanism, first gas batch component includes telescopic gas screwdriver bit；
The sleeve assembly gripper includes sleeve assembly gripper connecting flange, one end peace of the sleeve assembly gripper connecting flange
Gripper bracket panel is assembled equipped with sleeve, the other end is equipped with sleeve assembly gripper connecting plate, and the sleeve assembles gripper connecting plate table
Face is equipped with locking mechanism for sleeve barrel, and the locking mechanism for sleeve barrel includes that a motor-controlled lock pays cylinder；The sleeve assembly
Gripper connecting plate also passes through two pieces of link blocks and is fixedly connected with sleeve graping chaw mounting plate, the sleeve graping chaw mounting plate
On sleeve graping chaw is installed, the sleeve graping chaw includes that several are fixed at the sleeve graping chaw installation
Sleeve fixing sleeve on plate, the sleeve fixing sleeve inside are equipped with magnet.
5. the board-like brake automated assembly line of elevator according to claim 4, it is characterised in that: the synchronization mechanism peace
The surface of loading board is equipped with the second synchronization mechanism side plate, is symmetrically installed with and the last the first on the second synchronization mechanism side plate
Bolt assemble mechanism structure identical second processed forces bolt assemble mechanism, and described first forces bolt assemble mechanism and the last the second
It is located by connecting between bolt assemble mechanism processed by reinforced shaft.
6. the board-like brake automated assembly line of elevator according to claim 4, it is characterised in that: the sleeve grabs hand
The quantity for the sleeve fixing sleeve being arranged on pawl mounting plate is four.
7. the board-like brake automated assembly line of elevator according to claim 4, it is characterised in that: on the pressure bolt
Expect that the casing in the transmission chain structure of mechanism is provided with four column.
8. the board-like brake automated assembly line of elevator according to claim 1, it is characterised in that: the station rack
It is equipped with several caching platforms and an intermediate station.
9. the board-like brake automated assembly line of elevator according to claim 1, it is characterised in that: the tune spring force is special
The second visual identity module is additionally provided on machine, second vision includes second camera component, and the second camera component is set
It sets in the position that the servo press fit mechanism mounting rack is flushed with third transposition platform height.
10. the board-like brake automated assembly line of elevator according to claim 1, it is characterised in that: the blanking conveying
The blanking rack end of line is equipped with correlation optoelectronic switch, the driving device of the correlation optoelectronic switch and the blanking pipeline
Electrical connection, the blanking rack are additionally provided with last bit material blocking block in front of the correlation optoelectronic switch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820586852.7U CN208628828U (en) | 2018-04-23 | 2018-04-23 | The board-like brake automated assembly line of elevator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820586852.7U CN208628828U (en) | 2018-04-23 | 2018-04-23 | The board-like brake automated assembly line of elevator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208628828U true CN208628828U (en) | 2019-03-22 |
Family
ID=65733219
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820586852.7U Expired - Fee Related CN208628828U (en) | 2018-04-23 | 2018-04-23 | The board-like brake automated assembly line of elevator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208628828U (en) |
-
2018
- 2018-04-23 CN CN201820586852.7U patent/CN208628828U/en not_active Expired - Fee Related
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Granted publication date: 20190322 |