CN208628754U - A kind of horizontal tank body double end kludge - Google Patents
A kind of horizontal tank body double end kludge Download PDFInfo
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- CN208628754U CN208628754U CN201821290933.9U CN201821290933U CN208628754U CN 208628754 U CN208628754 U CN 208628754U CN 201821290933 U CN201821290933 U CN 201821290933U CN 208628754 U CN208628754 U CN 208628754U
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- tank body
- clamp ring
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- positioning disk
- horizontal tank
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Abstract
This application provides a kind of horizontal tank body double end kludges characterized by comprising the first alternating current generator, lower section are equipped with the first retarder;Hexagonal transmission shaft is through in the delivery outlet in the first retarder;Sprocket wheel is mounted on hexagonal transmission shaft;Workpiece turns round positioning disk, is mounted on the front end of cabinet output shaft;Second alternating current generator, top are equipped with the second retarder;Link screw rod, is through in the delivery outlet in the second retarder;Double-rod cylinder is set on the downside of workpiece revolution positioning disk;Pneumohydraulic pressure-cylinder is set on the upside of workpiece revolution positioning disk;Workpiece turns round positioning disk, and front side is equipped with assembling mechanism.The application is convenient for mating Automatic Production Line, convenient for improving percent of automatization, reduces manpower and uses.
Description
Technical field
This application involves machinery equipment field more particularly to a kind of horizontal tank body double end kludges.
Background technique
Domestic and international existing many types of similar machine, assembles before being mainly used for the weldering of the tank body and both ends end socket of water heater liner,
With ensure weld quality and process it is smooth, general type be workpiece staving is vertically arranged in machine operation plane, use
The whole ring type fixture corresponding with diameter of work individually customized, is assembled by hydraulic mechanism, or using straight with workpiece
The integral clamp of the corresponding pairing Ha Fushi of diameter, is assembled, the manufacturing cost of machine is higher, fixture also through hydraulic mechanism
It is also very high to remake cost.And water heater product be it is civilian, general production batch is larger, needs to be equipped in this process a fairly large number of
Similar machine is just able to satisfy the requirement of production batch, this just brings larger burden to water heater manufacturer.
Summary of the invention
(1) technical problems to be solved
In view of above-mentioned technical problem, this application provides a kind of horizontal tank body double end kludges, solve water heater product
Be difficult to the defect produced in batches, and ensure welding quality and process it is smooth.
(2) technical solution
This application provides a kind of horizontal tank body double end kludges characterized by comprising
First alternating current generator, lower section are equipped with the first retarder;
Hexagonal transmission shaft is through in the delivery outlet in the first retarder;
Sprocket wheel is mounted on hexagonal transmission shaft;
Workpiece turns round positioning disk, is mounted on the front end of cabinet output shaft;
Second alternating current generator, top are equipped with the second retarder;
Link screw rod, is through in the delivery outlet in the second retarder;
Double-rod cylinder is set on the downside of workpiece revolution positioning disk;
Pneumohydraulic pressure-cylinder is set on the upside of workpiece revolution positioning disk;
Workpiece turns round positioning disk, and front side is equipped with assembling mechanism.
In some embodiments of the present application, the assembling mechanism includes:
Clamp ring pressure rack is set on the downside of pneumohydraulic pressure-cylinder;
Clamp ring is set on the downside of clamp ring pressure rack, is connected on the upside of the clamp ring of left and right by positioning bolt, downside is located on clamp ring seat;
Clamp ring arm is set between clamp ring pressure rack and clamp ring.
In some embodiments of the present application, the workpiece revolution positioning disk is using customization bowl-type flange, locating ring
Inside have multiple small-sized magnet;The sprocket wheel is connected by a hinge with workpiece revolution positioning disk.
In some embodiments of the present application, two totally points of the double-rod cylinder, it is mounted on the branch welded on the downside of cabinet
On support, work supporting block is mounted on the upside of double-rod cylinder.
In some embodiments of the present application, cabinet bearing is mounted on rear side of the workpiece revolution positioning disk, two side box bodies
Bearing is on the same axis.
In some embodiments of the present application, the clamp ring two sides are equipped with spinning wheel.
In some embodiments of the present application, second retarder side is equipped with detachable handwheel.
In some embodiments of the present application, pusher cylinder is equipped on the outside of the cabinet, the pusher cylinder is in linkage silk
It is slided on bar.
In some embodiments of the present application, the clamp ring two sides are respectively equipped with two mounting holes.
In some embodiments of the present application, the spinning wheel installation is in the mounting hole.
(3) beneficial effect
It can be seen from the above technical proposal that the application at least has the advantages that one of them:
(1) the application is arranged using workpiece horizontal type, is equipped with pneumatic workpiece bracket, is convenient for mating Automatic Production Line,
Convenient for improving percent of automatization, reduces manpower and use.
(2) the application passes through the assembling to different workpieces in machine test-run a machine equipped with positioning bolt on the upside of the clamp ring of left and right
Examination is dynamic, adjusts bolt stroke, can set up the best effort stroke to workpiece.
(3) the application be equipped with detachable handwheel, can be directed to workpiece actual size, micro adjustment right case spacing,
Reach preferable operating position.
(4) two mounting holes are respectively arranged in clamp ring two sides in the application, are spun into being applicable in the workpiece of multiple diameter kinds
Type, while the bearing using different model and the outer ring in bearing install the wheel rim of different-thickness additional, machine can in this way be applicable in more
The work pieces process of kind different-diameter.
Detailed description of the invention
Fig. 1 is the main view of the embodiment of the present application.
Fig. 2 is the left view of the embodiment of the present application.
[the application main element symbol description]
1, the first alternating current generator;2, the first retarder;3, sprocket wheel;
4, workpiece turns round positioning disk;5, cabinet output shaft;6, the second alternating current generator;
7, the second retarder;8, link screw rod;9, detachable handwheel;
10, pusher cylinder;11, double-rod cylinder;12, assembling mechanism;
13, clamp ring pressure rack;14, clamp ring;15, positioning bolt;
16, clamp ring arm;17, clamp ring seat;18, pneumohydraulic pressure-cylinder;
19, spinning wheel;101, hexagonal transmission shaft;102, workpieces processing;
103, work supporting block;104, support frame.
Specific embodiment
This application provides a kind of horizontal tank body double end kludges, to make the purposes, technical schemes and advantages of the application more
Add clear, below in conjunction with specific embodiment, and referring to attached drawing, the application is further described.
Specific embodiment
Embodiment 1
As shown in Figure 1, main body mechanism of the application using both sides tooling cabinet relative motion on a benchmark job face, the
One alternating current generator 1 is mounted on the left side of the application, and the first retarder 2 is mounted on the downside of the first alternating current generator 1, hexagonal transmission shaft
101 connect with the delivery outlet of the first retarder 2 and run through the two sides bottom of box, on the hexagonal transmission shaft 101 of the two sides bottom of box
If there are two sprocket wheels 3;Two workpiece revolution positioning disks 4 are located at the inside of the cabinet, two cabinet output shafts 5 respectively with it is described
Workpiece turns round the connection of 4 rear end of positioning disk, and two cabinet output shafts 5 are on the same axis;Sprocket wheel 3 and revolution positioning disk 4 pass through hinge
Chain link;The workpiece revolution positioning disk 4 is equipped with multiple small size magnetics using customization bowl-type flange on the inside of locating ring
The steel of iron, flange use welding form, and cost is relatively low;The main motion of workpiece shaping is slowed down by the first alternating current generator 1 through first
Device 2 drives hexagonal transmission shaft 101 to rotate, and the sprocket wheel chain pair that each one group of two side box bodies transmits torque to the revolution of two sides workpiece
On positioning disk 4, work rotation is realized.
Embodiment 2
As shown in Figure 1, 2, the second alternating current generator 6 is mounted on the lower right corner on the left of the application, fills on the upside of the second alternating current generator 6
There is the second retarder 7, linkage screw rod 8 connect with the delivery outlet of the second retarder 7 and run through the two sides bottom of box, and link screw rod 8
Set on 101 front side of hexagonal transmission shaft;Two side box bodies are separately mounted to 8 left and right sides of linkage screw rod, and detachable handwheel 9 is installed
In the second retarder side;The application is that the two sets of tooling cabinets in left and right work at the same time to realize bilateral while forming, and is being directed to
When Workpiece length difference, the application set on benchmark job face it is a set of by the second alternating current generator 6 through the second retarder 7 again through a left side
The coaxial linkage screw rod 8 of dextrorotation achievees the effect that the tooling cabinet relative motion of left and right end, by pressing the crawl on control panel
Button, working size required for adjusting;The application is equipped with detachable handwheel 9 simultaneously, can be directed to the actual size of workpiece, micro-
Amount adjustment right case spacing, reaches preferable operating position.Certainly, as user's needs can also be by using AC servo motor
The configuration of screen is arranged with PLC+ touching, realizes that left and right tooling is opened the digitlization of grade size and adjusted.
Embodiment 3
As shown in Figure 1, being respectively equipped with pusher cylinder 10, pusher cylinder on the outside of tooling cabinet at left and right sides of the application
10 downsides are mounted on linkage screw rod 8;The application is respectively provided with pusher cylinder 10 in the tooling cabinet two sides in benchmark job face,
When processing the workpiece of different length, the tooling cabinet of the application is pushed, by pusher cylinder 10 to reach needed for work pieces process
The size wanted.
Embodiment 4
As shown in Fig. 2, double-rod cylinder 11 is equipped on the downside of the workpiece revolution positioning disk 4 of the application, double-rod cylinder 11 totally two
It being separately mounted on the support frame 104 welded on the downside of tooling cabinet, work supporting block 103 is mounted on 11 upside of double-rod cylinder, this
The assembling mechanism 12 of application is set to the front side in workpiece revolution positioning disk 4, is fixedly mounted on tooling cabinet, assembling mechanism
12 include: clamp ring pressure rack 13, clamp ring 14, positioning bolt 15, clamp ring arm 16, pneumohydraulic pressure-cylinder 17, clamp ring seat 18;Clamp ring pressure rack 13
It is mounted on 17 downside of pneumohydraulic pressure-cylinder;Guide rod is equipped between clamp ring pressure rack 13 and pneumohydraulic pressure-cylinder 17 to be used to increase gas-liquid with guide sleeve
The pressure of cylinder pressure 17 is transmitted at clamp ring pressure rack 13.Clamp ring arm 16 is mounted between clamp ring pressure rack 13 and clamp ring 14, positioning bolt
The upside of 15 connection left and right clamp rings, is located on clamp ring seat 18 on the downside of clamp ring 14, the effect of the assembling mechanism 12 of the application be by
The preforming end socket of workpiece and tank body are fitted together by design size, and ensure to loosen in subsequent turnover.Mechanism
It is the relative motion that the left and right directions of clamp ring 14 is controlled by the expanding-contracting action of pneumohydraulic pressure-cylinder 17, the application is assembled in molding
The power of the spinning movement of end is executed by the hydraulic deferent segment of pneumohydraulic pressure-cylinder 17, can meet assembling load simultaneously in machine
Component part can subtract hydraulic system again, and the cost and maintainability of the application is got back improvement.The spinning wheel 19 of the application
It uses based on the serial bearing of the weight of standard, two mounting holes is set for installing spinning wheel in the side of clamp ring 14 in design
19, to be applicable in the rotary press modelling of the workpiece of multiple diameter kinds, while the bearing using different model and the outer ring in bearing add
The wheel rim for filling different-thickness, can make machine be applicable in the processing of the workpiece of a variety of different-diameters in this way.
Working principle
Front and back tooling cabinet is adjusted to open file location relative to a kind of maximum of Workpiece length by the application in advance, and workpiece revolution is fixed
Position disk 4 should be the model of corresponding workpiece, and work supporting block 103 is in bottom, and the tank body of workpiece is manually put into the middle part of machine two
On the filler ring of work supporting block 103, the end socket of workpiece is put into the workpiece revolution positioning disk 4 on both sides, positioning disk 4 is turned round by workpiece
Workpiece end socket is sucked side magnet in locating ring, presses " starting " button of movement machine, and work supporting block 103 rises, and both ends push
Cylinder 10 works, and tooling cabinet is moved toward one another by preset stroke, so that the tank body of workpiece and end socket is combined to perfect condition, at this time
Should be in the workpiece area clamped at both ends at the combination of workpiece, the pneumohydraulic pressure-cylinder 17 of machine works, and two forming wheel is quickly close
Workpiece to spinning position, the hydraulic section of pneumohydraulic pressure-cylinder 17 works, spinning wheel 19 with strength to workpiece spinning, first
Alternating current generator 1 operates, and drives the sprocket wheel 3 on hexagonal transmission shaft 101 to rotate by the first retarder 2, sprocket wheel 3 transfers a torque to
Workpiece rotation is driven on workpiece revolution positioning disk 4, after the positioning bolt 15 to 14 inside of clamp ring crashes, working sensor, this
When workpiece assembling process be completed, 17 reverse operation of pneumohydraulic pressure-cylinder is retracted, and both ends tooling cabinet is reversely retracted, first hand over
Galvanic electricity machine 1 stops, and work supporting block 103 rises, and holds workpiece, takes out workpiece, and machine enters subsequent work circulation.It needs to illustrate
Be tooling cabinet move toward one another can also by benchmark job face it is set by the second alternating current generator 6 through the second retarder 7
The linkage screw rod 8 coaxial through left-right rotary again achievees the effect that the tooling cabinet relative motion of left and right end, by pressing on control panel
Inching button, adjust required for working size.
So far, attached drawing is had been combined the present embodiment is described in detail.According to above description, those skilled in the art
There should be clear understanding to the application.
It should be noted that in attached drawing or specification text, the implementation for not being painted or describing is affiliated technology
Form known to a person of ordinary skill in the art, is not described in detail in field.In addition, the above-mentioned definition to each element and method is simultaneously
It is not limited only to various specific structures, shape or the mode mentioned in embodiment.
It should also be noted that, can provide the demonstration of the parameter comprising particular value herein, but these parameters are without definite etc.
In corresponding value, but analog value can be similar in acceptable error margin or design constraint.The side mentioned in embodiment
It is only the direction with reference to attached drawing to term, such as "upper", "lower", "front", "rear", "left", "right" etc., is not used to limit this
The protection scope of application.In addition, unless specifically described or the step of must sequentially occur, the sequences of above-mentioned steps there is no restriction in
It is listed above, and can change or rearrange according to required design.And above-described embodiment can be based on design and reliability
Consider, the collocation that is mixed with each other is used using or with other embodiments mix and match, i.e., the technical characteristic in different embodiments can be with
Freely form more embodiments.
Particular embodiments described above has carried out further in detail the purpose of the application, technical scheme and beneficial effects
Describe in detail it is bright, it is all it should be understood that be not intended to limit this application the foregoing is merely the specific embodiment of the application
Within spirit herein and principle, any modification, equivalent substitution, improvement and etc. done should be included in the guarantor of the application
Within the scope of shield.
Claims (10)
1. a kind of horizontal tank body double end kludge characterized by comprising
First alternating current generator, lower section are equipped with the first retarder;
Hexagonal transmission shaft is through in the delivery outlet in the first retarder;
Sprocket wheel is mounted on hexagonal transmission shaft;
Workpiece turns round positioning disk, is mounted on the front end of cabinet output shaft;
Second alternating current generator, top are equipped with the second retarder;
Link screw rod, is through in the delivery outlet in the second retarder;
Double-rod cylinder is set on the downside of workpiece revolution positioning disk;
Pneumohydraulic pressure-cylinder is set on the upside of workpiece revolution positioning disk;
Workpiece turns round positioning disk, and front side is equipped with assembling mechanism.
2. a kind of horizontal tank body double end kludge according to claim 1, which is characterized in that the assembling mechanism includes:
Clamp ring pressure rack is set on the downside of pneumohydraulic pressure-cylinder;
Clamp ring is set on the downside of clamp ring pressure rack, is connected on the upside of the clamp ring of left and right by positioning bolt, downside is located on clamp ring seat;
Clamp ring arm is set between clamp ring pressure rack and clamp ring.
3. a kind of horizontal tank body double end kludge according to claim 1, which is characterized in that the workpiece turns round positioning disk
Using customization bowl-type flange, there are multiple small-sized magnet on the inside of locating ring;The sprocket wheel passes through with workpiece revolution positioning disk
Hinge connection.
4. a kind of horizontal tank body double end kludge according to claim 1, which is characterized in that the double-rod cylinder totally two
It is separately mounted on the support frame welded on the downside of cabinet, work supporting block is mounted on the upside of double-rod cylinder.
5. a kind of horizontal tank body double end kludge according to claim 1, which is characterized in that cabinet bearing is mounted on described
Workpiece turns round on rear side of positioning disk, and two side box body bearings are on the same axis.
6. a kind of horizontal tank body double end kludge according to claim 2, which is characterized in that the clamp ring two sides are equipped with rotation
Pinch roller.
7. a kind of horizontal tank body double end kludge according to claim 1, which is characterized in that second retarder side
Equipped with detachable handwheel.
8. a kind of horizontal tank body double end kludge according to claim 1, which is characterized in that be equipped with and push away on the outside of the cabinet
It takes offence cylinder, the pusher cylinder slides on linkage screw rod.
9. a kind of horizontal tank body double end kludge according to claim 6, which is characterized in that the clamp ring two sides are set respectively
There are two mounting holes.
10. a kind of horizontal tank body double end kludge according to claim 9, which is characterized in that the spinning wheel is mounted on
In the mounting hole.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201821290933.9U CN208628754U (en) | 2018-08-10 | 2018-08-10 | A kind of horizontal tank body double end kludge |
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CN201821290933.9U CN208628754U (en) | 2018-08-10 | 2018-08-10 | A kind of horizontal tank body double end kludge |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112518191A (en) * | 2020-10-16 | 2021-03-19 | 青岛畅隆重型装备有限公司 | Preparation process of high-pressure heater for steam turbine |
CN117798570A (en) * | 2024-03-01 | 2024-04-02 | 山东宝能达新能源科技有限公司 | Water heater inner bag end cover welding set |
-
2018
- 2018-08-10 CN CN201821290933.9U patent/CN208628754U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112518191A (en) * | 2020-10-16 | 2021-03-19 | 青岛畅隆重型装备有限公司 | Preparation process of high-pressure heater for steam turbine |
CN112518191B (en) * | 2020-10-16 | 2022-09-23 | 青岛畅隆重型装备有限公司 | Preparation process of high-pressure heater for steam turbine |
CN117798570A (en) * | 2024-03-01 | 2024-04-02 | 山东宝能达新能源科技有限公司 | Water heater inner bag end cover welding set |
CN117798570B (en) * | 2024-03-01 | 2024-05-17 | 山东宝能达新能源科技有限公司 | Water heater inner bag end cover welding set |
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
TR01 | Transfer of patent right |
Effective date of registration: 20210927 Address after: No.52, Linyin Road, Nantong Economic and Technological Development Zone, Jiangsu Province, 226000 Patentee after: SUMAITE INTELLIGENT TECHNOLOGY (JIANGSU) Co.,Ltd. Address before: 226600 Xichang industrial concentration zone, Hai'an County, Nantong City, Jiangsu Province Patentee before: ZJMECH TECHNOLOGY Co.,Ltd. |
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TR01 | Transfer of patent right |