CN208604163U - Incude tempering product line - Google Patents
Incude tempering product line Download PDFInfo
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- CN208604163U CN208604163U CN201821077799.4U CN201821077799U CN208604163U CN 208604163 U CN208604163 U CN 208604163U CN 201821077799 U CN201821077799 U CN 201821077799U CN 208604163 U CN208604163 U CN 208604163U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
The utility model relates to rod iron production technical field, it is related to incuding tempering product line.After rod iron ontology enters cabinet, 360 ° of water jets realize 360 degrees omnidirection quenching cooling, so that the rod iron ontology after heating can be quenched with 360 degrees omnidirection and be cooled down, reach quenching non-blind area, no soft spots deforms micro- without soft band.Rod iron raw material are sent in multistage Quench heating component and are heated, rod iron after heated is sent to quenching cooling component and is quenched, quenched rod iron is sent to multiple tempering heating component, rod iron after tempering is sent to cold bed by blanking component, carry out natural cooling, packaging and warehousing, rod iron is driven ceaselessly to move forward by transfer assembly, rod iron is set gradually to obtain progressive solution, improve the quenched quality of rod iron induction heating, bending deformation is small, and rod iron slowly advances in processing, guarantee rod iron homogeneous heating, it is cooling uniform, hardness, metallographic structure, mechanical property is uniform, scattered error is small.
Description
Technical field
The utility model relates to rod iron production technical fields, in particular to induction tempering product line.
Background technique
In the steel rod tempering technique of current material, general producer takes flame furnace, batch-type furnace, shaft furnace and does quenched work
Skill cannot fully meet 10.9 grade high-strength fasteners due to the limitation of flame furnace, batch-type furnace, shaft furnace heating method
The requirement of energy；To cause part use process premature failure, the service life of high-intensity fasteners is reduced.
And again in current rod iron induction tempering product line, although some producers take rod iron entirety liquid quench, 180 °
Water spray spray quenching, not can solve rod iron bending deformation in quenching process, but hidden danger of quality is generated when post-production, influence final
Rod iron quality.Existing rod iron entirety liquid quenches, 180 ° of water sprays spray quenchings, and when production operation, whole branch rod iron austenite heating is protected
Wen Hou, hot consequent integrally enter quenching cold-zone spray, cause rod iron curvature big, and the subsequent aligning process that also to increase just is able to satisfy
Turnery processing, final finished deformation rebound rate is bigger, to cause part use process premature failure, reduces making for components
Use the service life；
Therefore it provides a kind of rod iron intensity is high and quenching it is cooling after deform small induction tempering product line as this field
Technical staff's important technological problems to be solved.
Utility model content
The purpose of this utility model is to provide a kind of induction tempering product lines, low to alleviate rod iron intensity in the prior art
And big technical problem is deformed after quenching is cooling.
The utility model embodiment provides a kind of induction tempering product line, comprising: sequentially connected by transfer assembly
Loading assemblies, Quench heating component, quenching cooling component, tempering heating component, blanking component and cold bed；
The Quench heating component includes multiple induction coils and muff, and multiple induction coils are arranged in the muff
It is interior；
The quenching cooling component includes cooling box, the cooling water jet of 360 ° of quenchings, the cooling water jet of semicircle quenching
With the cooling water jet of 180 ° of quenchings；360 ° of quenchings cool down water jet, the semicircle quenching cools down water jet and described
The cooling water jet of 180 ° of quenchings is arranged in the cooling box；
The tempering heating component includes induction heating head and heater compartment；
The induction heating head is arranged in the heater box body.
The utility model embodiment provides the first possible embodiment, wherein the cooling water spray of above-mentioned 360 ° of quenchings
Device includes toroidal frame ontology and first spray head, and the first spray head is uniformly arranged on the toroidal frame body outer wall.
The utility model embodiment provides second of possible embodiment, wherein the above-mentioned semicircle cooling spray of quenching
Hydrophone includes semicircle ring stand ontology and second spray head, and the second spray head is uniformly arranged on the half round frame body outer wall.
The utility model embodiment provides the third possible embodiment, wherein two above-mentioned semicircle ring stand ontologies are pressed
The cooperation of semicircular ring complimentary fashion, and there are gaps between the two semicircle ring stand ontologies.
The utility model embodiment provides the 4th kind of possible embodiment, wherein the cooling water spray of above-mentioned 180 ° of quenchings
Device includes riser frame ontology and third spray head, and the third spray head is uniformly arranged on the riser frame body outer wall.
The utility model embodiment provides the 5th kind of possible embodiment, wherein two above-mentioned riser frame body fits,
And two the riser frame ontology water spray face it is opposite.
The utility model embodiment provides the 6th kind of possible embodiment, wherein above-mentioned loading assemblies include V-type
Frame, the discharge baffle that V-type frame bottom is set and the flexible power source for driving the discharge baffle movement；
V-type frame bottom offers outlet, and the discharge baffle is located at the exit.
The utility model embodiment provides the 7th kind of possible embodiment, wherein is installed in above-mentioned V type frame
Isolated port is provided with partition at the isolated port；
The partition can be inserted into the V-type frame under the drive of the flexible power source from the isolated port；
The diameter that height is equal to rod iron is differed between the isolated port and the outlet.
The utility model embodiment provides the 8th kind of possible embodiment, wherein above-mentioned blanking component includes and institute
State bracket, the transmission wheel of push plate and setting on the bracket of setting on the bracket of cold bed connection；
The rack upper surface relative level is obliquely installed, and the highest on surface on the bracket is arranged in the push plate
Place, and the highest point of the rack upper surface is provided with the receiving platform for receiving rod iron；
The lowest part of the rack upper surface is connect with the cold bed.
The utility model embodiment provides the 9th kind of possible embodiment, wherein above-mentioned transfer assembly includes frequency conversion
Power source and two rollers；
The roller is connect by universal shaft with the variable frequency power source；
Two rollers staggeredly cooperate, and the axial direction of the roller intersects with the axial direction of rod iron.
The utility model has the advantages that
The utility model embodiment provides a kind of induction tempering product line, comprising: sequentially connected by transfer assembly
Loading assemblies, Quench heating component, quenching cooling component, tempering heating component, blanking component and cold bed；Quench heating component packet
Multiple induction coils and muff are included, multiple induction coils are arranged in muff；Quenching cooling component include cooling box, 360 ° quench
The cooling water jet of fire, the cooling water jet of semicircle quenching and the cooling water jet of 180 ° of quenchings；360 ° of quenchings cooling water jet, semicircle
Shape quenches cooling water jet and the cooling water jet of 180 ° of quenchings is arranged in cooling box；Being tempered heating component includes that induction adds
Hot head and heater compartment；Induction heating head is arranged in heater box body.After rod iron ontology enters cabinet, rod iron ontology is first
First be sent to the cooling water jets of 360 ° of quenchings and carry out quenching cooling, be resent to it is semicircle quench cooling water jet accelerate it is cold
But, the cooling water jet of 180 ° of quenchings is entered back into carry out accelerating cooling holding, finally quenching cooling terminates, and rod iron sends out cabinet,
Wherein, 360 ° of water jets realize 360 degrees omnidirection quenching cooling, so that the rod iron ontology after heating can be with 360 degree of Quan Fang
Position quenching cooling reaches quenching non-blind area, and no soft spots, without soft band, deformation is micro-, is bent indeformable effect after reaching quenching.Tool
Body, rod iron raw material are sent in multistage Quench heating component and are heated, it is heated after rod iron be sent to quenching cooling
Component is quenched, and quenched rod iron is sent to multiple tempering heating component, and the rod iron after tempering is transmitted by blanking component
To cold bed, natural cooling is carried out, packaging and warehousing drives rod iron ceaselessly to move forward, obtains rod iron gradually by transfer assembly
To progressive solution, the quenched quality of rod iron induction heating is improved, bending deformation is small, and rod iron slowly advances in processing, guarantees
Rod iron homogeneous heating, cooling uniformly hardness, metallographic structure, mechanical property are uniform, and scattered error is small, and can be real by the method
Now production wire type production, improves production efficiency.
Other feature and advantage of the utility model will illustrate in the following description, also, partly from specification
In become apparent, or understood and implementing the utility model.The purpose of this utility model and other advantages are illustrating
Specifically noted structure is achieved and obtained in book, claims and attached drawing.
To enable the above objects, features, and advantages of the utility model to be clearer and more comprehensible, preferred embodiment is cited below particularly, and
Cooperate appended attached drawing, is described in detail below.
Detailed description of the invention
It, below will be right in order to illustrate more clearly of specific embodiment of the present invention or technical solution in the prior art
Specific embodiment or attached drawing needed to be used in the description of the prior art are briefly described, it should be apparent that, it is described below
In attached drawing be that some embodiments of the utility model are not paying creativeness for those of ordinary skill in the art
Under the premise of labour, it is also possible to obtain other drawings based on these drawings.
Fig. 1 is the structural schematic diagram of induction tempering product line provided by the embodiment of the utility model；
Fig. 2 is the structural schematic diagram of Quench heating component in induction tempering product line provided by the embodiment of the utility model；
Fig. 3 is the structural schematic diagram that cooling component is quenched in induction tempering product line provided by the embodiment of the utility model；
Fig. 4 is the structural schematic diagram of the cooling water jet of 360 ° of quenchings in Fig. 3；
Fig. 5 is the semicircle structural schematic diagram for quenching cooling water jet in Fig. 3；
The structural schematic diagram of the cooling water jet of 180 ° of quenchings in Fig. 6 bitmap 3；
Fig. 7 is the structural schematic diagram of loading assemblies in induction tempering product line provided by the embodiment of the utility model；
Fig. 8 is the structural schematic diagram of blanking component in induction tempering product line provided by the embodiment of the utility model；
Fig. 9 is the structural schematic diagram of transfer assembly in induction tempering product line provided by the embodiment of the utility model.
Icon: 100- loading assemblies；110-V type frame；120- discharge baffle；130- partition；200- Quench heating
Component；210- induction coil；220- muff；300- quenches cooling component；310- cooling box；320-360 ° of quenching is cold
But water jet；330- semicircle quenches cooling water jet；The cooling water jet of 340-180 ° of quenching；400- is tempered heating component；
500- blanking component；510- bracket；520- push plate；600- rod iron；700- transfer assembly；710- variable frequency power source；
720- roller.
Specific embodiment
The technical solution of the utility model is clearly and completely described below in conjunction with attached drawing, it is clear that described
Embodiment is the utility model a part of the embodiment, instead of all the embodiments.Based on the embodiments of the present invention, originally
Field those of ordinary skill every other embodiment obtained without making creative work belongs to practical
Novel protected range.
In the description of the present invention, it should be understood that term " center ", " longitudinal direction ", " transverse direction ", " length ", " width
Degree ", " thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outside",
The orientation or positional relationship of the instructions such as " clockwise ", " counterclockwise ", " axial direction ", " radial direction ", " circumferential direction " is based on the figure
Orientation or positional relationship is merely for convenience of describing the present invention and simplifying the description, rather than the dress of indication or suggestion meaning
It sets or element must have a particular orientation, be constructed and operated in a specific orientation, therefore should not be understood as to the utility model
Limitation.
In addition, term " first ", " second " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance
Or implicitly indicate the quantity of indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or
Implicitly include one or more of the features.The meaning of " plurality " is two or two in the description of the present invention,
More than, unless otherwise specifically defined.
In the present invention unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ", " Gu
It is fixed " etc. terms shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integral；It can be
Mechanical connection, is also possible to be electrically connected；It can be directly connected, two can also be can be indirectly connected through an intermediary
The interaction relationship of connection or two elements inside element.It for the ordinary skill in the art, can basis
Concrete condition understands the concrete meaning of above-mentioned term in the present invention.
The utility model is further described in detail below through specific implementation examples and in conjunction with the accompanying drawings.
With reference to shown in Fig. 1-Fig. 9:
The utility model embodiment provides a kind of induction tempering product line, comprising: is sequentially connected by transfer assembly 700
Loading assemblies 100, Quench heating component 200, quenching cooling component 300, tempering heating component 400, blanking component 500 and cold
Bed；Quench heating component 200 includes multiple induction coils 210 and muff 220, and multiple induction coils 210 are arranged in muff 220
It is interior；Quenching cooling component 300 includes the cooling water jet 320 of 310,360 ° of quenchings of cooling box, the cooling water jet of semicircle quenching
The cooling water jet 340 of 330 and 180 ° of quenchings；The cooling water jet 320 of 360 ° of quenchings, cooling 330 and of water jet of semicircle quenching
The cooling water jet 340 of 180 ° of quenchings is arranged in cooling box 310；Heating component 400 is tempered to include induction heating head and add
Hot device cabinet；Induction heating head is arranged in heater box body.
The utility model embodiment provides a kind of induction tempering product line, comprising: is sequentially connected by transfer assembly 700
Loading assemblies 100, Quench heating component 200, quenching cooling component 300, tempering heating component 400, blanking component 500 and cold
Bed；Quench heating component 200 includes multiple induction coils 210 and muff 220, and multiple induction coils 210 are arranged in muff 220
It is interior；Quenching cooling component 300 includes the cooling water jet 320 of 310,360 ° of quenchings of cooling box, the cooling water jet of semicircle quenching
The cooling water jet 340 of 330 and 180 ° of quenchings；The cooling water jet 320 of 360 ° of quenchings, cooling 330 and of water jet of semicircle quenching
The cooling water jet 340 of 180 ° of quenchings is arranged in cooling box 310；Heating component 400 is tempered to include induction heating head and add
Hot device cabinet；Induction heating head is arranged in heater box body.After 600 ontology of rod iron enters cabinet, 600 ontology of rod iron is first
It is sent to the cooling water jet 320 of 360 ° of quenchings and carries out quenching cooling, be resent to the semicircle cooling water jet 330 that quenches and added
Quickly cooling but, enters back into the cooling water jet 340 of 180 ° of quenchings and carries out accelerating cooling holding, finally quenching cooling terminates, and rod iron 600 passes
Send out cabinet, wherein 360 ° of water jets realize 360 degrees omnidirection quenching cooling, so that 600 ontology of rod iron after heating can
Quenched and cooled down with 360 degrees omnidirection, reach quenching non-blind area, no soft spots, without soft band, deform it is micro-, reach be bent after quenching it is constant
The effect of shape.Heated specifically, 600 raw material of rod iron are sent in multistage Quench heating component 200, it is heated after steel
Stick 600 is sent to quenching cooling component 300 and is quenched, and quenched rod iron 600 is sent to multiple tempering heating component 400,
Rod iron 600 after tempering is sent to cold bed by blanking component 500, carries out natural cooling, and packaging and warehousing passes through transfer assembly
700 drive rod irons 600 ceaselessly move forward, and so that rod iron 600 is gradually obtained progressive solution, improve 600 induction heating tune of rod iron
Matter quality, bending deformation is small, and rod iron 600 slowly advances in processing, guarantees 600 homogeneous heating of rod iron, cooling uniform, firmly
Degree, metallographic structure, mechanical property are uniform, and scattered error is small, and production wire type production may be implemented by the method, improve production effect
Rate.
Heat treatment process is as follows: rod iron 600 being put into transfer roller first, is advanced with the speed of 3m/min, is being transmitted
It is rotationally advancing under the drive of roller-way, sequentially enters the heating three in -860 DEG C of 2nd area of heating in 750 DEG C of -820 DEG C of one area of heating
5th area of heating in -900 DEG C of 4th area of heating in -900 DEG C of area then passes in quenching cooling component 300 and carries out rotary water jet
Quenching quenches hydraulic pressure 0.08MPB, and 25 DEG C of quenching liquid temperature, rod iron 600500 passes sequentially through 450 DEG C of tempering heating after quenching
- 620 DEG C of 4th area of tempering heating in -620 DEG C of 3rd area of tempering heating in -620 DEG C of 2nd area of tempering heating in one -600 DEG C of area
5th area are heated in tempering, are carried out natural cooling after high tempering, are then packed in storage.
Specifically, Quench heating component 200 includes induction coil 210 and muff 220, by induction coil 210 to rod iron 600
It is heated, rod iron 600 can pass through induction coil 210 under the drive of transfer assembly 700.
The muff 220 can keep the temperature the rod iron 600 after heating.
Heat treatment process is as follows: rod iron 600 being put into transfer roller first, is advanced with the speed of 4m/min, is being transmitted
It is rotationally advancing under the drive of roller-way, sequentially enters the heating three in -870 DEG C of 2nd area of heating in 780 DEG C of -830 DEG C of one area of heating
5th area of heating in -910 DEG C of 4th area of heating in -910 DEG C of area then passes in quenching cooling component 300 and carries out rotary water jet
Quenching quenches hydraulic pressure 0.1MPB, and 30 DEG C of quenching liquid temperature, rod iron 600 passes sequentially through 480 DEG C of tempering heating one area-after quenching
The tempering in -630 DEG C of 4th area of tempering heating in -630 DEG C of 3rd area of tempering heating in 610 DEG C of -630 DEG C of 2nd area of tempering heating adds
Hot 5th area carry out natural cooling after high tempering, are then packed in storage.
Heat treatment process is as follows: rod iron 600 being put into transfer roller first, is advanced with the speed of 4m/min, is being transmitted
It is rotationally advancing under the drive of roller-way, sequentially enters the heating three in -880 DEG C of 2nd area of heating in 800 DEG C of -840 DEG C of one area of heating
5th area of heating in -920 DEG C of 4th area of heating in -920 DEG C of area then passes in quenching cooling component 300 and carries out rotary water jet
Quenching quenches hydraulic pressure 0.15MPB, and 35 DEG C of quenching liquid temperature, rod iron 600 passes sequentially through 500 DEG C of tempering heating one after quenching
- 640 DEG C of 4th area of tempering heating in -640 DEG C of 3rd area of tempering heating in -640 DEG C of 2nd area of tempering heating in -620 DEG C of area is returned
Fire heats 5th area, carries out natural cooling after high tempering, is then packed in storage.
Rod iron 600 is heated by Quench heating component 200, to 600 stepped heating of rod iron, improves heating efficiency,
Make the homogeneous heating of rod iron 600, improves the quality after rod iron 600 is heat-treated.Simultaneously using tempering heating component 400, to rod iron
600 stepped heatings improve heating efficiency, make the homogeneous heating of rod iron 600, improve the quality after rod iron 600 is heat-treated.
It should be pointed out that needing to detect rod iron 600 using straightness monitor station before being heat-treated.
It is internally provided with temperature sensor in Quench heating component 200 and tempering heating component 400, temperature sensor is real-time
The temperature for monitoring Quench heating component 200 and being tempered inside heating component 400, and pass data to the controller being attached thereto
Interior, controller can show the data of analysis over the display, check for operating personnel, when there is mutation in temperature, operation
Personnel can learn at the first time, and remedy to it.
In the optinal plan of the present embodiment, the cooling water jet 320 of 360 ° of quenchings includes toroidal frame ontology and first spray head, the
One spray head is uniformly arranged on toroidal frame body outer wall.
In the optinal plan of the present embodiment, it includes semicircle ring stand ontology and the second spray that semicircle, which quenches cooling water jet 330,
Head, second spray head are uniformly arranged on half round frame body outer wall.
In the optinal plan of the present embodiment, two semicircular ring stand ontology is cooperated by semicircular ring complimentary fashion, and two semicircular ring stand
There are gaps between ontology.
In the optinal plan of the present embodiment, the cooling water jet 340 of 180 ° of quenchings includes riser frame ontology and third spray head, the
Three spray heads are uniformly arranged on riser frame body outer wall.
In the optinal plan of the present embodiment, two riser frame body fits, and the water spray face of two riser frame ontologies is opposite.
Wherein, the cooling water jet 320 of 360 ° of quenchings includes toroidal frame ontology and first spray head, the setting of toroidal frame body interior
There is a water jet, first spray head and water jet cooperate, and the first fountain head is connect with high-pressure water tank, and first spray head can general when work
High pressure water injects water jet, multiple water jets of toroidal frame inner body wall is arranged in then with 360 degree of direction to rod iron 600
Body carries out quenching cooling, reaches quenching non-blind area, no soft spots, without soft band.
Wherein, the axis extended line of water jet passes through the axle center of 600 ontology of rod iron, it is ensured that the cooling water of ejection can be to steel
600 ontology of stick carries out cooling operations.
Moreover, it is cold to be provided with the cooling water jet 330 and 180 ° quenching of semicircle quenching after the cooling water jet 320 of 360 ° of quenchings
But water jet 340, the cooling water jet 320 of 360 ° of quenchings carry out quenching cooling to 600 ontology of rod iron, then pass through semicircle quenching
Cooling water jet 330 carries out acceleration cooling to 600 ontology of rod iron, finally by the cooling water jet 340 of 180 ° of quenchings to rod iron 600
Ontology carries out cooling holding, it is ensured that the quenched Light deformation of 600 ontology of rod iron is bent indeformable effect after reaching quenching, just
In following process and final mass.
It should be pointed out that cooling down by 360 ° of quenchings to single 600 ontology of rod iron, make its hardness, metallographic structure, power
Performance is uniform, and scattered error is small.
It needs, it is noted that 600 ontology of rod iron can keep rotating in advancement, to ensure the uniform of quenching.
Wherein, 360 ° of spray faces for quenching cooling water jet 320 are rounded, carry out to 600 ontology of rod iron comprehensively uniformly cold
But.
Specifically, the inner wall of toroidal frame ontology is in the conical surface, and 360 ° quench the water spraying direction and ring for cooling down water jet 320
Shape frame body axis is adjusted according to demand at 10 degree-an angle of 90 degrees, and when treating as 15 degree angles, the water of first spray head ejection can be with
It is sprayed on 600 ontology of rod iron remotely, avoids the impurity that 600 body outer wall of rod iron generates in quenching process from being deposited in 360 ° and quench
In the cooling water jet 320 of fire.
Semicircle quenches cooling water jet 330 and carries out acceleration cooling to 600 ontology of rod iron, makes 600 ontology of rod iron first
Time reduces temperature, improves the quenched quality of 600 ontology of rod iron.
Wherein, the semicircle spray face for quenching cooling water jet 330 is arc-shaped, carries out concentration acceleration to 600 ontology of rod iron
Spraying cooling.
Specifically, the semicircle cooling water jet 330 that quenches includes semicircle ring stand ontology and second spray head, second spray head setting
In half round frame body outer wall, and second spray head is connected with high-pressure water tank, and when work, the inner wall of unilateral semicircle ring stand ontology can spray
Cooling water out, cooling water is towards 600 ontology of rod iron, and angle of coverage is between 120 degree of -160 degree.
Specifically, half round frame inner body wall is provided with multiple water outlets, and water outlet axis extended line passes through rod iron 600
The axle center of body, water outlet connect cooperation with second spray head, and when work is sprayed water by multiple water outlets.
Half round frame body outer wall is provided with multiple second spray heads, makes 600 ontology of rod iron by the cooling spray of semicircle quenching
It can be adequately cooled when hydrophone 330.
Wherein, the semicircle cooling water jet 330 that quenches is composed of two semicircle ring stand ontologies, wherein two semicircular ring stand
Ontology is capable of forming two semicircular ring stand body contacts by semicircular ring complimentary fashion cooperation (inner wall of semicircle ring stand ontology is opposite)
Closed structure, but after two semicircular ring stand body fits between there are gaps.
Wherein, between two semicircular ring stand ontology there are gap the gas generated in quenching process can be discharged, simultaneously
600 body outer wall of rod iron can generate some impurity after cooling, this impurity can be discharged from this gap, will not be deposited in semicircle
It quenches inside cooling water jet 330.
The cooling water jets 340 of 180 ° of quenchings carry out cooling holding to 600 ontology of rod iron, make 600 ontology of rod iron faster into
Enter stable state, guarantees the quenched quality of 600 ontology of rod iron.
Specifically, the cooling water jet 340 of 180 ° of quenchings includes riser frame ontology and third spray head, the cooling spray of 180 ° of quenchings
The water spray face of hydrophone 340 is in riser shape, and the spraying cooling of 180 degree is carried out to 600 ontology of rod iron.
Wherein, third spray head is uniformly arranged on riser frame body outer wall, it is ensured that 600 ontology of rod iron can be by uniform cold
But water.
Specifically, the cooling water jet 340 of 180 ° of quenchings is made of two riser frame body fits, wherein two riser frame ontologies
Water spray face is opposite, guarantees the water supply of 600 ontology of rod iron.
In the optinal plan of the present embodiment, loading assemblies 100 include V-type frame 110, going out for 110 bottom of V-type frame are arranged in
Expect baffle 120 and the flexible power source for driving discharge baffle 120 to move；110 bottom of V-type frame offers outlet, discharging gear
Plate 120 is located at exit.
In the optinal plan of the present embodiment, it is installed with isolated port on V-type frame 110, partition 130 is provided at isolated port；
Partition 130 can be under the drive of flexible power source out of isolated port insertion V-type frame 110；Differ high between isolated port and outlet
Degree is equal to the diameter of rod iron 600.
Loading assemblies 100 include V-type frame 110, and 110 bottom of V-type frame is provided with outlet, and exit is provided with discharge baffle
120, discharge baffle 120 can regulate and control the switch of outlet under the drive of flexible power source；And the side of V-type frame 110
Wall is installed with isolated port (notch), and partition 130 inserts or pull out V-type frame 110 by isolated port.
Specifically, partition 130 is first inserted into V-type frame 110, and partition 130 at this time when V-type frame 110 carries out blanking
The rod iron 600 in V-type frame 110 can be supported, a rod iron 600 is only stayed to be located at exit, other rod irons 600 are respectively positioned on partition
130 tops, then discharge baffle 120 is opened, and a rod iron 600 can be discharged in V-type frame 110.
In the optinal plan of the present embodiment, blanking component 500 includes the bracket 510 connecting with cold bed, is arranged in bracket
Push plate 520 on 510 and the transmission wheel being arranged on bracket 510；510 upper surface relative level of bracket is obliquely installed, push plate
520 are arranged in the highest point of 510 upper surface of bracket, and the highest point of 510 upper surface of bracket is provided with for receiving rod iron 600
Receiving platform；The lowest part of 510 upper surface of bracket is connect with cold bed.
Blanking component 500 includes bracket 510, push plate 520 and transmission wheel, and transmission wheel is arranged on 510 upper surface of bracket, branch
The upper surface of frame 510 is inclined to set, when rod iron 600 is transferred on bracket 510, rod iron 600 under the action of push plate 520,
In inclined 510 upper surface slide to cold bed of bracket.
In the optinal plan of the present embodiment, transfer assembly 700 includes variable frequency power source 710 and two rollers 720；Roller 720
It is connect by universal shaft with variable frequency power source 710；Two rollers 720 staggeredly cooperate, and the axial direction of roller 720 and rod iron 600
Axial direction intersection.
Specifically, transfer assembly 700 includes variable frequency power source 710 and two rollers 720, roller 720 is by universal shaft and becomes
Frequency power source 710 connects, and roller 720 drives rod iron 600 to be rotationally advancing under the drive in variable frequency power source 710.
And two roller 720 staggeredly cooperate, the axial direction of roller 720 intersects with the axial direction of rod iron 600, works as roller
When 720 movement, it will drive rod iron 600 and be rotationally advancing.
Specifically, revolving speed of the variable frequency power source 710 by the Frequency Converter Control roller 720 of 50HZ, to control rod iron 600
Revolving speed and the speed of travel, when 600 forward speed of rod iron is slow, revolving speed is on the contrary just fast with regard to low.
In the description of this specification, reference term " one embodiment ", " some embodiments ", " example ", " specifically show
The description of example " or " some examples " etc. means specific features, structure, material or spy described in conjunction with this embodiment or example
Point is contained at least one embodiment or example of the utility model.In the present specification, to the schematic table of above-mentioned term
It states and is necessarily directed to identical embodiment or example.Moreover, particular features, structures, materials, or characteristics described can be with
It can be combined in any suitable manner in any one or more of the embodiments or examples.In addition, without conflicting with each other, this field
Technical staff can by the feature of different embodiments or examples described in this specification and different embodiments or examples into
Row combination and combination.
Although the embodiments of the present invention have been shown and described above, it is to be understood that above-described embodiment is
Illustratively, it should not be understood as limiting the present invention, those skilled in the art are in the scope of the utility model
Inside it can make changes, modifications, alterations, and variations to the above described embodiments.
Claims (10)
1. a kind of induction tempering product line characterized by comprising pass through the sequentially connected loading assemblies of transfer assembly, quenching
Heating component, quenching cooling component, tempering heating component, blanking component and cold bed；
The Quench heating component includes multiple induction coils and muff, and multiple induction coils are arranged in the muff；
The quenching cooling component include cooling box, the cooling water jets of 360 ° of quenchings, it is semicircle quench cooling water jet and
The cooling water jet of 180 ° of quenchings；360 ° of quenchings cool down water jet, the semicircle quenching cools down water jet and 180 ° described
Cooling water jet is quenched to be arranged in the cooling box；
The tempering heating component includes induction heating head and heater compartment；
The induction heating head is arranged in the heater box body.
2. induction tempering product line according to claim 1, which is characterized in that 360 ° of quenchings cool down water jet and include
Toroidal frame ontology and first spray head, the first spray head are uniformly arranged on the toroidal frame body outer wall.
3. induction tempering product line according to claim 2, which is characterized in that the semicircle cooling water jet packet of quenching
Semicircle ring stand ontology and second spray head are included, the second spray head is uniformly arranged on the half round frame body outer wall.
4. induction tempering product line according to claim 3, which is characterized in that the two semicircle ring stand ontologies press semicircular ring
Complimentary fashion cooperation, and there are gaps between the two semicircle ring stand ontologies.
5. induction tempering product line according to claim 1, which is characterized in that 180 ° of quenchings cool down water jet and include
Riser frame ontology and third spray head, the third spray head are uniformly arranged on the riser frame body outer wall.
6. induction tempering product line according to claim 5, which is characterized in that the two riser frame body fits, and two
The water spray face of the riser frame ontology is opposite.
7. induction tempering product line according to claim 1, which is characterized in that the loading assemblies include V-type frame, setting
In the discharge baffle of V-type frame bottom and flexible power source for driving discharge baffle movement；
V-type frame bottom offers outlet, and the discharge baffle is located at the exit.
8. induction tempering product line according to claim 7, which is characterized in that it is installed with isolated port on the V-type frame,
Partition is provided at the isolated port；
The partition can be inserted into the V-type frame under the drive of the flexible power source from the isolated port；
The diameter that height is equal to rod iron is differed between the isolated port and the outlet.
9. induction tempering product line according to claim 1, which is characterized in that the blanking component includes and the cold bed
The bracket of connection, the transmission wheel of push plate and setting on the bracket of setting on the bracket；
The rack upper surface relative level is obliquely installed, and the highest point on surface on the bracket is arranged in the push plate, and
The highest point of the rack upper surface is provided with the receiving platform for receiving rod iron；
The lowest part of the rack upper surface is connect with the cold bed.
10. -9 described in any item induction tempering product lines according to claim 1, which is characterized in that the transfer assembly includes
Variable frequency power source and two rollers；
The roller is connect by universal shaft with the variable frequency power source；
Two rollers staggeredly cooperate, and the axial direction of the roller intersects with the axial direction of rod iron.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201821077799.4U CN208604163U (en) | 2018-07-06 | 2018-07-06 | Incude tempering product line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821077799.4U CN208604163U (en) | 2018-07-06 | 2018-07-06 | Incude tempering product line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108546804A (en) * | 2018-07-06 | 2018-09-18 | 江苏南钢通恒特材科技有限公司 | Incude tempering product line |
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2018
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108546804A (en) * | 2018-07-06 | 2018-09-18 | 江苏南钢通恒特材科技有限公司 | Incude tempering product line |
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