CN208599414U - A kind of binder wet trap and its system - Google Patents

A kind of binder wet trap and its system Download PDF

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Publication number
CN208599414U
CN208599414U CN201821076743.7U CN201821076743U CN208599414U CN 208599414 U CN208599414 U CN 208599414U CN 201821076743 U CN201821076743 U CN 201821076743U CN 208599414 U CN208599414 U CN 208599414U
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China
Prior art keywords
air inlet
upper cavity
oiled
lower chamber
plate method
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Withdrawn - After Issue
Application number
CN201821076743.7U
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Chinese (zh)
Inventor
刘鹏
徐文立
杜霆
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Ningbo Hengpu Technology Co ltd
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Ningbo Hiper Vacuum Technology Co Ltd
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Priority to CN201821076743.7U priority Critical patent/CN208599414U/en
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Abstract

The utility model discloses a kind of binder wet trap and its systems, including upper cavity and lower chamber, upper cavity and lower chamber are tightly connected, upper cavity is equipped with air inlet and air outlet, the air inlet pipe of air inlet connection extends in lower chamber, and filter layer is equipped between upper cavity and air inlet pipe and/or returns oiled-plate method, gas outlet is arranged in filter layer and/or returns the upside of oiled-plate method, for lower chamber for containing vacuum oil, the side-wall outer side of upper cavity and lower chamber is equipped with heater.System is formed by least two above-mentioned binder wet trap serial or parallel connections.Compatibility of the vacuum oil to high molecular polymer of high temperature is mainly utilized in the binder wet trap of the utility model, with the high molecular polymer steam that vacuum oil is in medium adsorption gas flow, to improve the trapping effect of trap and prevent trap from blocking, guarantee that vacuum pump will not glued dose of pollution.

Description

A kind of binder wet trap and its system
Technical field
The utility model relates to power metallurgy equipment technical field, more particularly to a kind of binder wet trap and its System.
Background technique
In metal powder injection molded technology add binder purpose be in order to allow dry and astringent metal powder to be projected, To produce complex-shaped workpiece, but the interim task of binder is completed after component shaping, it is necessary to it removes, to avoid The combination and densification between powder are hindered in subsequent high temperature sintering.
At present in metal injection molded, main binder is mostly high molecule plastic such as polyethylene (PE), polypropylene (PP) etc.. Workpiece green body (processed material of degreasing process) may be collapsed, deform or be ruptured during removing binder, so degreasing Using slow and progressive manner, first becomes formaldehyde gas with nitric acid reaction in catalysis degreasing furnace and burn, major part is viscous Agent removing is tied, is left small part binder for workpiece green body being transported to from catalysis degreasing furnace the process of vacuum degreasing fritting furnace Middle holding shape, does not collapse.And remaining binder is mainly high molecular polymer.
When carrying out vacuum degreasing technique, it is heated to certain temperature in furnace, the binder in workpiece green body can gasify, and be full of In hopper.Current-carrying protective gas is filled in furnace, and hopper is connect with degreasing pipeline, and vacuum pump pumping expects furnace pressure P1 > Pressure P2 in case, promotes gas unidirectional to flow, so that the binder steam in hopper flows into degreasing pipeline with current-carrying protective gas, Binder steam in portion gas, which encounters inner wall of the pipe to the cold, to be become liquid and slowly flows into rouge collecting box, and liquid is not become Binder steam continues flow through rouge collecting box (also having portion of binder steam to become liquid during this) with current-carrying gas and reaches and catch In storage, more typical trap and its system are as shown in Figure 9 and Figure 10, and cooling water is connected in trap, separately there is multilayer fin Binder steam is hindered, binder steam can become liquid to the cold, be tied with heater strip on trap and pipeline, prevent binder liquid Body is solidified and is blocked, and final liquid flows into rouge collecting box.The binder steam not being captured is with current-carrying protective gas Partially captured by inner wall of the pipe towards vacuum pump by connecting pipe, there are also fraction with current-carrying protective gas by Pumping goes out.
But existing trap, since air velocity is too fast, portion of binder steam be easy from gap flow through without It is captured, for the binder steam to get off that is not captured through piping, portion of binder steam can encounter inner wall of the pipe chance Cold change liquid capture gets off, and still has fraction eventually to go in vacuum pump chamber, and pumping fluid can become after being mixed into binder Muddiness reduces vacuum degree to influence the ability to work of vacuum pump, while also will affect the service life of vacuum pump.Usually Pumping fluid can only constantly be replaced to solve.If normally produced by full furnace, need monthly to replace pumping fluid, cost compared with Greatly, the cost of changing oil in a stove general ten thousand/year of 1-2,10 stoves are exactly ten thousand/year of 10-20.If client does not change oil, vacuum Pump is easy stuck, shaft fracture when serious.
And existing trap is cold well formula trap, is connected with cooling water, fin is cascaded structure, and fin distance is smaller (mainly catching rouge principle is to increase air-flow stroke by multilayer fin to catch rouge, and air-flow walks S type, and fin is more, and air-flow stroke is bigger, That catches is more), in addition latus rectum very little, it is easy to appear blockage problems for existing trap.
Utility model content
The purpose of the utility model is to provide it is a kind of be not easy to plug and trap the good binder wet trap of effect and its System, to solve the above-mentioned problems of the prior art.
To achieve the above object, the utility model provides following scheme:
The utility model provides a kind of binder wet trap, including upper cavity and lower chamber, the upper cavity and The lower chamber is tightly connected, and the upper cavity is equipped with air inlet and air outlet, and the air inlet pipe of the air inlet connection extends It is equipped with filter layer into lower chamber, between the upper cavity and the air inlet pipe and/or returns oiled-plate method, the gas outlet is arranged in institute Filter layer and/or the upside for returning oiled-plate method are stated, the lower chamber is for containing vacuum oil, the upper cavity and the lower chamber Side-wall outer side be equipped with heater.
Preferably, the lower chamber is equipped with glass mirror, pouring orifice, fuel outlet and temperature sensor, and the temperature passes Sensor is used to measure the temperature of the vacuum oil.
Preferably, the air inlet and the side-wall outer side of the gas outlet are equipped with the heater, and the heater surrounds On the upper cavity, the lower chamber, the air inlet and the side wall of the gas outlet, the bottom of the lower chamber is equipped with institute State heater.
Preferably, between the upper cavity and the air inlet pipe be equipped with the filter layer, the filter layer include liner plate and Filter medium, the two sides up and down of the filter medium are respectively equipped with a liner plate.
Preferably, oiled-plate method is returned described in being equipped between the upper cavity and the air inlet pipe, the oiled-plate method that returns is along short transverse It is staggered at least two, the oiled-plate method that returns is annular slab;The inner ring that oiled-plate method is returned described in part is connect with the air inlet pipe, It is equipped with gap between outer ring and the side wall of the upper cavity and is arranged diagonally downward;Returned described in remaining the outer ring of oiled-plate method with it is described Upper cavity connection is equipped with gap and is arranged diagonally downward between inner ring and the side wall of the air inlet pipe.
Preferably, it is equipped with filter layer between the upper cavity and the air inlet pipe and returns oiled-plate method;The filter layer is located at institute It states and returns on the upside of oiled-plate method, or, the filter layer is located at described return on the downside of oiled-plate method.
Preferably, the lower end of the air inlet pipe is located at the liquid level of the vacuum oil or more, or, the lower end position of the air inlet pipe Below the liquid level of the vacuum oil.
The utility model additionally provides a kind of binder wet trap system, including at least two above-mentioned technical proposals Described in any item binder wet traps, the adjacent binder wet trap are connected by air inlet and air outlet Setting.
The utility model additionally provides a kind of binder wet trap system, including at least two above-mentioned technical proposals Described in any item binder wet traps, parallel connection is set the air inlet and air outlet of the binder wet trap respectively It sets.
The utility model achieves following technical effect compared with the existing technology:
Parent of the vacuum oil to high molecular polymer of high temperature is mainly utilized in the binder wet trap of the utility model And property, it is the high molecular polymer steam in medium adsorption gas flow with vacuum oil, leads to when air-flow carries high molecular polymer steam It crosses air inlet and after air inlet pipe enters lower chamber, first can directly impact vacuum oil, most high molecular polymer steam can be directly It connects and is dissolved and absorbed by vacuum oil.The high molecular polymer steam of remaining collection at large will be filtered layer or return oiled-plate method capture, high score The multiple impacts of oiled-plate method are passed through with filter layer or returned to sub- polymer vapor, will be filtered layer or returns oiled-plate method capture.The process of trapping In, heater heats upper cavity and lower chamber and vacuum oil, can prevent binder from solidifying, and vacuum oil can be made to maintain Certain temperature, it can improve the solute effect of vacuum oil, and vacuum oil can be made to give out certain oil vapour and be diffused in down In cavity, the capturing ability of vacuum oil is improved.
The binder wet trap of the utility model can be used with series multistage, form binder wet trap system System guarantees that vacuum pump will not glued dose of pollution sufficiently to trap bonding agent.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment Needed in attached drawing be briefly described, it should be apparent that, the accompanying drawings in the following description is only the utility model Some embodiments for those of ordinary skill in the art without creative efforts, can also be according to this A little attached drawings obtain other attached drawings.
Fig. 1 is the structural schematic diagram of the utility model embodiment 1;
Fig. 2 is the structural schematic diagram of the utility model embodiment 2;
Fig. 3 is the structural schematic diagram of the utility model embodiment 3;
Fig. 4 is the structural schematic diagram of the utility model embodiment 4;
Fig. 5 is the structural schematic diagram of the utility model embodiment 5;
Fig. 6 is the structural schematic diagram of the utility model embodiment 6;
Fig. 7 is the structural schematic diagram of the utility model embodiment 7;
Fig. 8 is the structural schematic diagram of the utility model embodiment 8;
Fig. 9 is the structural schematic diagram of existing trap system;
Figure 10 is the structural schematic diagram of existing trap;
Wherein: 1- filter medium, 2- liner plate, 3- heater, 4- vacuum oil, 5- glass mirror, 6- temperature sensor, 7- are returned Oiled-plate method, 8- air inlet pipe, 101- air inlet, the gas outlet 102-, 103- pouring orifice, 104- fuel outlet, 105- upper cavity, 106- cavity of resorption Body.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are in the premise not made the creative labor Under every other embodiment obtained, fall within the protection scope of the utility model.
The purpose of the utility model is to provide it is a kind of be not easy to plug and trap the good binder wet trap of effect and its System, to solve the above-mentioned problems of the prior art.
To keep the above objects, features, and advantages of the utility model more obvious and easy to understand, with reference to the accompanying drawing and have Body embodiment is described in further detail the utility model.
Embodiment 1
A kind of binder wet trap, including upper cavity 105 and lower chamber are present embodiments provided as shown in Figure 1: 106, upper cavity 105 is connected with lower chamber 106 by flange seal, and the side wall of 105 upside of upper cavity is equipped with opposite air inlet Mouth 101 and gas outlet 102, air inlet 101 is for being passed through the air-flow containing high molecular polymer.The air inlet that air inlet 101 connects Pipe 8 extends in lower chamber 106, and air inlet pipe 8 is in " 7 " font, and vertical portion is located at the middle part of upper cavity 105, and lower end is located at It is more than the liquid level of vacuum oil 4.Filter layer is equipped between upper cavity 105 and air inlet pipe 8, filter layer includes liner plate 2 and filter medium 1, the two sides up and down of filter medium 1 are respectively equipped with a liner plate 2.Gas outlet 102 is located at the upside of filter layer, so that air-flow is by true It is then exhausted from after the filtering of the solution absorption and filter layer of empty oil 4.It is loaded with vacuum oil 4 in lower chamber 106, it can also be used certainly The liquid medium that he and bonding agent mix can prevent the oil vapour volatilized from polluting vacuum pump using vacuum oil 4.Air inlet 101, The side-wall outer side of gas outlet 102, upper cavity 105 and lower chamber 106 is all provided with having heaters 3, heater 3 be chosen as resistance wire type, The heat forms such as sheet type, heat exchange type, induction type, heater 3 are centered around upper cavity 105, lower chamber 106, air inlet 101 and go out On the side wall of port 102, the bottom of lower chamber 106 may also set up heater 3, in order to which heating, vacuum oil 4 forms oil vapour.On Insulating layer can also be arranged in cavity 105, lower chamber 106, air inlet 101 and the side-wall outer side of gas outlet 102, and insulating layer will heat Device wraps up wherein, to reduce heat loss.Lower chamber 106 is equipped with glass mirror 5, pouring orifice 103, fuel outlet 104 and temperature Sensor 6, temperature sensor 6 are used to measure the temperature of vacuum oil 4, monitor oil temperature, prevent high oil temperature.Specifically, lower chamber The side of 106 side walls is connected with one section of observation tube, and glass mirror 5 is connect with the end part seal of observation tube, and the setting of pouring orifice 103 exists The upside of observation tube, and the upper end of pouring orifice 103 exceeds the upper edge of lower chamber 106, in order to refill vacuum oil 4, temperature Sensor 6 is arranged in the thermometric chamber on the downside of observation tube, and fuel outlet 104 is located at the bottom of lower chamber 106, in order to empty vacuum Valve body or blind plate is arranged in oil 4, fuel outlet 104 and pouring orifice 103.
The application method of the binder wet trap of the present embodiment are as follows: pass through when air-flow carries high molecular polymer steam After air inlet 101 and air inlet pipe 8 enter lower chamber 106, vacuum oil 4 first can be directly impacted, most high molecular polymer steams Vapour can be dissolved and absorbed directly by vacuum oil 4.The high molecular polymer steam of remaining collection at large will be filtered layer capture, macromolecule Polymer vapor will be filtered layer or return the capture of oiled-plate method 7 by the multiple impacts with filter layer.During trapping, heater 3 Upper cavity 105 and lower chamber 106 and vacuum oil 4 are heated, can prevent binder from solidifying, and vacuum oil 4 can be made to maintain Certain temperature, it can improve the solute effect of vacuum oil 4, and vacuum oil 4 can be made to give out certain oil vapour and be diffused in In lower chamber 106, the capturing ability of vacuum oil 4 is improved, and the oil vapour to volatilize will be filtered layer capture.When catching for vacuum oil 4 It catches after performance reaches the limit of, only need to empty vacuum oil 4 by fuel outlet 104, new vacuum oil 4 is then injected by pouring orifice 103 , easy to operate.
Embodiment 2
It is as shown in Figure 2: to be in place of the present embodiment and the difference of embodiment 1, the lower end of air inlet pipe 8 is located at vacuum oil 4 Below liquid level.So that the high molecular polymer in air-flow more comes into full contact with vacuum oil 4, convenient for vacuum oil 4 to polyphosphazene polymer Close the solution absorption of object steam.Remaining technical characteristic and application method are referring to embodiment 1.
Embodiment 3
It is as shown in Figure 3: to be in place of the present embodiment and the difference of embodiment 1, the mistake between upper cavity 105 and air inlet pipe 8 Oiled-plate method 7 is returned in filtering layer replacement.It returns oiled-plate method 7 and is staggered at least two along short transverse, be in the present embodiment four.Return oiled-plate method 7 For annular slab, the inner ring that two of them return oiled-plate method 7 is connect with air inlet pipe 8, and gap is equipped between outer ring and the side wall of upper cavity 105 And it is arranged diagonally downward;The outer ring that other two returns oiled-plate method 7 is connect with upper cavity 105, is set between inner ring and the side wall of air inlet pipe 8 There is gap and is arranged diagonally downward.The present embodiment return oiled-plate method 7 can will be by the fuel-displaced steam condensation of gas shock, and return to down In cavity 106, meanwhile, the high molecular polymer of collection at large can also be captured by returning vacuum oil 4 made of condensing on oiled-plate method 7.Its Remaining technical characteristic and application method are referring to embodiment 1.
Embodiment 4
It is as shown in Figure 4: to be in place of the present embodiment and the difference of embodiment 3, the lower end of air inlet pipe 8 is located at vacuum oil 4 Below liquid level.Remaining technical characteristic and application method are referring to embodiment 3.
Embodiment 5
It is as shown in Figure 5: to be in place of the present embodiment and the difference of embodiment 1, be equipped between upper cavity 105 and air inlet pipe 8 Filter layer and return oiled-plate method 7, and filter layer is located at and returns 7 downside of oiled-plate method.It returns oiled-plate method 7 and is staggered at least two along short transverse, It is two in the present embodiment.Returning oiled-plate method 7 is annular slab, one of them inner ring for returning oiled-plate method 7 connect with air inlet pipe 8, outer ring with it is upper It is equipped with gap between the side wall of cavity 105 and is arranged diagonally downward;Another outer ring for returning oiled-plate method 7 is connect with upper cavity 105, interior It is equipped with gap between circle and the side wall of air inlet pipe 8 and is arranged diagonally downward.Filter layer in the present embodiment and to return oiled-plate method 7 common right The high molecular polymer of collection at large is captured.From returning on the liner plate 2 that the oil droplet fallen on oiled-plate method 7 falls on filter layer, then from Gradually by under filter layer back leak under.Remaining technical characteristic and application method are referring to embodiment 1.
Embodiment 6
It is as shown in Figure 6: to be in place of the present embodiment and the difference of embodiment 5, the lower end of air inlet pipe 8 is located at vacuum oil 4 Below liquid level.Remaining technical characteristic and application method are referring to embodiment 5.
Embodiment 7
It is as shown in Figure 7: to be in place of the difference of the present embodiment and embodiment 5, filter layer, which is located at, returns 7 upside of oiled-plate method, from returning The vacuum oil 4 fallen on oiled-plate method 7 directly drips in the vacuum oil 4 of lower chamber 106.Remaining technical characteristic and application method are referring to reality Apply example 5.
Embodiment 8
It is as shown in Figure 8: to be in place of the present embodiment and the difference of embodiment 7, the lower end of air inlet pipe 8 is located at vacuum oil 4 Below liquid level.Remaining technical characteristic and application method are referring to embodiment 7.
The utility model additionally provides a kind of binder wet trap system, by least two as appointed in embodiment 1-8 One or more to be composed, adjacent binder wet trap is arranged in series by air inlet 101 and gas outlet 102, i.e., The gas outlet 102 of previous binder wet trap is connect with the air inlet 101 of the latter binder wet trap, preferably By flange and it is bolted.Guarantee vacuum pump not sufficiently to trap bonding agent by series multistage binder wet trap It can glued dose of pollution.
The utility model additionally provides a kind of binder wet trap system, by least two as appointed in embodiment 1-8 It is one or more to be composed, preferably it is formed in parallel by the binder wet trap of different embodiments, the trapping of binder wet type The air inlet 101 of device and gas outlet 102 are arranged in parallel respectively.By multiple binder wet traps in parallel, can be improved viscous The capture rate of agent wet trap system is tied, and can be had complementary advantages between different types of binder wet trap, with Sufficiently trapping bonding agent guarantees that vacuum pump will not glued dose of pollution.
It applies specific case in this specification to be expounded the principles of the present invention and embodiment, the above reality The explanation for applying example is merely used to help understand the method and its core concept of the utility model;Meanwhile for the general of this field Technical staff, based on the idea of the present invention, there will be changes in the specific implementation manner and application range.To sum up institute It states, the content of the present specification should not be construed as a limitation of the present invention.

Claims (9)

1. a kind of binder wet trap, it is characterised in that: including upper cavity and lower chamber, the upper cavity and the cavity of resorption Body is tightly connected, and the upper cavity is equipped with air inlet and air outlet, and the air inlet pipe of the air inlet connection extends to lower chamber In, it is equipped with filter layer between the upper cavity and the air inlet pipe and/or returns oiled-plate method, the gas outlet is arranged in the filter layer And/or the upside for returning oiled-plate method, the lower chamber is for containing vacuum oil, outside the side wall of the upper cavity and the lower chamber Side is equipped with heater.
2. binder wet trap according to claim 1, it is characterised in that: the lower chamber is regarded equipped with glass Mirror, pouring orifice, fuel outlet and temperature sensor, the temperature sensor are used to measure the temperature of the vacuum oil.
3. binder wet trap according to claim 1, it is characterised in that: the air inlet and the gas outlet Side-wall outer side is equipped with the heater, and the heater is centered around the upper cavity, the lower chamber, the air inlet and described On the side wall of gas outlet, the bottom of the lower chamber is equipped with the heater.
4. binder wet trap according to claim 1, it is characterised in that: the upper cavity and the air inlet pipe it Between be equipped with the filter layer, the filter layer includes liner plate and filter medium, and the two sides up and down of the filter medium are respectively equipped with One liner plate.
5. binder wet trap according to claim 1, it is characterised in that: the upper cavity and the air inlet pipe it Between be equipped with it is described return oiled-plate method, described to return oiled-plate method and be staggered at least two along short transverse, the oiled-plate method that returns is annular slab;Wherein The inner ring that oiled-plate method is returned described in part is connect with the air inlet pipe, and gap and inclination are equipped between outer ring and the side wall of the upper cavity It is down-set;The outer ring that oiled-plate method is returned described in remaining is connect with the upper cavity, is set between inner ring and the side wall of the air inlet pipe There is gap and is arranged diagonally downward.
6. binder wet trap according to any one of claim 1 to 5, it is characterised in that: the upper cavity and It is equipped with filter layer between the air inlet pipe and returns oiled-plate method;The filter layer returns on the upside of oiled-plate method described in being located at, or, the filter layer position It is returned on the downside of oiled-plate method in described.
7. binder wet trap according to claim 6, it is characterised in that: the lower end of the air inlet pipe is located at described More than the liquid level of vacuum oil, or, the lower end of the air inlet pipe is located at the liquid level of the vacuum oil or less.
8. a kind of binder wet trap system, it is characterised in that: including described in any one of at least two claim 1-7 Binder wet trap, the adjacent binder wet trap is arranged in series by air inlet and air outlet.
9. a kind of binder wet trap system, it is characterised in that: including described in any one of at least two claim 1-7 Binder wet trap, the air inlet and air outlet of the binder wet trap are arranged in parallel respectively.
CN201821076743.7U 2018-07-09 2018-07-09 A kind of binder wet trap and its system Withdrawn - After Issue CN208599414U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821076743.7U CN208599414U (en) 2018-07-09 2018-07-09 A kind of binder wet trap and its system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821076743.7U CN208599414U (en) 2018-07-09 2018-07-09 A kind of binder wet trap and its system

Publications (1)

Publication Number Publication Date
CN208599414U true CN208599414U (en) 2019-03-15

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CN201821076743.7U Withdrawn - After Issue CN208599414U (en) 2018-07-09 2018-07-09 A kind of binder wet trap and its system

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108579310A (en) * 2018-07-09 2018-09-28 宁波恒普真空技术有限公司 A kind of binder wet trap and its system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108579310A (en) * 2018-07-09 2018-09-28 宁波恒普真空技术有限公司 A kind of binder wet trap and its system
CN108579310B (en) * 2018-07-09 2023-12-19 宁波恒普技术股份有限公司 Adhesive wet-type catcher and system thereof

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Address after: No. 365, Xinxing 1st Road, Cixi hi tech Industrial Development Zone, Ningbo City, Zhejiang Province, 315300

Patentee after: Ningbo Hengpu Vacuum Technology Co.,Ltd.

Address before: 315300 no.488-560, North Youth Palace Road, Gutang street, Cixi City, Ningbo City, Zhejiang Province

Patentee before: NINGBO HIPER VACUUM TECHNOLOGY Co.,Ltd.

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Address after: No. 365, Xinxing 1st Road, Cixi hi tech Industrial Development Zone, Ningbo City, Zhejiang Province, 315300

Patentee after: Ningbo Hengpu Technology Co.,Ltd.

Address before: No. 365, Xinxing 1st Road, Cixi hi tech Industrial Development Zone, Ningbo City, Zhejiang Province, 315300

Patentee before: Ningbo Hengpu Vacuum Technology Co.,Ltd.

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Granted publication date: 20190315

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Granted publication date: 20190315

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