CN208593436U - A kind of car floor weight beam inside insertion high filling-foam material of installing type - Google Patents
A kind of car floor weight beam inside insertion high filling-foam material of installing type Download PDFInfo
- Publication number
- CN208593436U CN208593436U CN201820938725.9U CN201820938725U CN208593436U CN 208593436 U CN208593436 U CN 208593436U CN 201820938725 U CN201820938725 U CN 201820938725U CN 208593436 U CN208593436 U CN 208593436U
- Authority
- CN
- China
- Prior art keywords
- weight beam
- car floor
- foaming layer
- foam material
- floor weight
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000006261 foam material Substances 0.000 title claims abstract description 16
- 238000003780 insertion Methods 0.000 title description 7
- 230000037431 insertion Effects 0.000 title description 7
- 238000005187 foaming Methods 0.000 claims abstract description 35
- 238000005253 cladding Methods 0.000 claims abstract description 5
- 230000003014 reinforcing effect Effects 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 5
- 210000000988 bone and bone Anatomy 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 15
- 229910000831 Steel Inorganic materials 0.000 abstract description 9
- 239000010959 steel Substances 0.000 abstract description 9
- 238000009434 installation Methods 0.000 description 8
- 238000001746 injection moulding Methods 0.000 description 5
- 238000012856 packing Methods 0.000 description 4
- 239000011521 glass Substances 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 2
- 239000004926 polymethyl methacrylate Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 210000004883 areola Anatomy 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001962 electrophoresis Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 238000005213 imbibition Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Landscapes
- Body Structure For Vehicles (AREA)
Abstract
The utility model relates to be inserted into the high filling-foam material of installing type on the inside of a kind of car floor weight beam, including frame board, EVA foaming layer, the frame board and car floor weight beam cavity similar shape, in the one circle EVA foaming layer of outer rim cladding of frame board, a fixing sleeve is integrally produced close to skeleton outer rim in the lower part of frame board, the fixing sleeve is avoided in EVA foaming layer, which covers on the bolt of car floor weight beam cavity to fixed skeleton.The high filling-foam material of plug-in type on the inside of car floor weight beam provided by the utility model, has combined the advantages of skeleton fills material, and it is also mountable when mounting hole itself to have the characteristics that the big cavity of filling, cavity steel plate can not be opened, has biggish market potential.
Description
Technical field
The utility model belongs to automobile cavity filling material field, and the filling being related on the inside of car floor weight beam, is one by it
The high filling-foam material of installing type is inserted on the inside of kind car floor weight beam.
Background technique
Currently in order to meeting white body cavity filling demand, vehicle NVH performance is promoted, the comfort level of driver is improved,
To a variety of cavity filling materials occur, according to using position different in the car and different shapes, it is divided under normal circumstances
Plug-in and two kinds of adhesive type;Plug-in is using buckling and setting up mounting hole in autobody sheet corresponding position, by buckle insertion peace
It fills and completes installation in hole, use used in the biggish cavity of white body internal cavity and space under normal circumstances;Adhesive type is
Tack material, can be affixed directly on white body steel plate, use under normal circumstances smaller in white body external cavity and space
Cavity in use;The white body position bottom plate Chong Liang of certain OEM needs to be filled at present, but this position cavity can not set up peace
Hole (but with installation bolt) is filled, cavity inside space is again larger, and patch type cavity filling material can not to this large volume cavity
It is filled up completely.In conclusion needing to design insertion installing type height filling on the inside of the bottom plate weight beam that one can use bolt installation
Foaming material.
Summary of the invention
The utility model provides a kind of car floor weight beam inside insertion high filling-foam material of installing type.This filling material cost
Low, expansion ratio is high.Packing material can combine closely after expanding with white body steel plate.Meanwhile fixing sleeve is in conjunction with steel plate
Degree is high, is not easy to generate filler material displacement or obscission in foaming process, solves existing automobile packing material big empty
Chamber and when can not set up mounting hole, also may be mounted on steel plate and completes to fill to cavity.
To achieve the above object, the utility model uses following technical scheme:
A kind of car floor weight beam inside insertion high filling-foam material of installing type, including frame board, EVA foaming layer, it is described
Frame board and car floor weight beam cavity similar shape are leaned in the one circle EVA foaming layer of outer rim cladding of frame board in the lower part of frame board
Nearly skeleton outer rim integrally produces a fixing sleeve, and the fixing sleeve is avoided in EVA foaming layer, which covers in car floor weight beam cavity
Bolt on to fixed skeleton.
Moreover, being formed with two anti-pivoted arms along outer rim on skeleton.The length of anti-pivoted arm is 30~50mm, anti-pivoted arm width 8
Two 110~120mm of anti-pivoted arm spacing of~10mm, 10~13mm of anti-pivoted arm thickness.
Moreover, the fixing sleeve appearance is square column type, the inner hole of upper lower open mouth, fixing sleeve can block to be up-narrow and down-wide
The hole of tight bolt.
Moreover, being formed with a circle reinforcing rib, the inner edge of reinforcing rib and EVA foaming layer on the inner edge frame board of EVA foaming layer
Contact.
Moreover, skeleton plate thickness 1.5~3mm, EVA foaming layer with a thickness of 4~6mm.
Moreover, frame board is connect with EVA foaming layer by two-shot process.
The utility model has the beneficial effects that
1, it is inserted into the high filling-foam material of installing type on the inside of car floor weight beam provided by the utility model, has combined bone
Frame fills the advantages of material, and it is also mountable when mounting hole itself to have the characteristics that the big cavity of filling, cavity steel plate can not be opened, with compared with
Big market potential.
2, compound upper plug-in type square hole skeleton structure in the utility model EVA foaming layer, so that install convenient, is not easy to take off
It falls.
3, the utility model has devised anti-pivoted arm structure simultaneously, allows part during installation and supports when passing through electrophoresis liquid
Imperial external force acts on it and is subjected to displacement.
4, car floor weight beam internal cavity is passing through 20-30min, and after 150-210 DEG C of high-temperature baking, EVA foaming layer is carried out
It is sticked to after foaming on the inside of bottom plate weight beam on steel plate, is closely combined into one, cavity passage barrier is effectively reached hermetically sealed,
So as to improve the purpose of interior sound insulation vibration and noise reducing.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model;
Fig. 2 is the inner hole structure schematic diagram of fixing sleeve;
Fig. 3 is the utility model scheme of installation in bottom plate weight beam cavity.
Specific embodiment
Below in conjunction with attached drawing, the technical solution in the utility model is clearly and completely described, the embodiment
Only the utility model preferred embodiment, is not all of embodiment.
It is inserted into the high filling-foam material of installing type on the inside of a kind of car floor weight beam, including frame board 5, EVA foaming layer 1, anti-
Pivoted arm 2 and fixing sleeve 4, the frame board and car floor weight beam cavity similar shape, in the one circle EVA foaming of outer rim cladding of frame board
Layer, 4~6mm of thickness of EVA foaming layer are formed with a circle reinforcing rib 3, reinforcing rib and EVA on the inner edge frame board of EVA foaming layer
The inner edge of foaming layer contacts, and a fixing sleeve is integrally produced on the frame board of EVA foaming layer cladding, it is solid that EVA foaming layer avoids this
Fixed set, the fixing sleeve appearance are square column type, and upper lower open mouth, the inner hole 6 of fixing sleeve is up-narrow and down-wide hole, the fixing sleeve set
To fixed skeleton on the bolt 8 of car floor weight beam cavity 7.
Skeleton is rotated by external impacts in order to prevent, is formed with two anti-pivoted arms along outer rim on skeleton, the two anti-pivoted arm
Length be 30~50mm.8~10mm of anti-pivoted arm width, 10~13mm of anti-pivoted arm thickness.
By transparency height, the strong organic glass of toughness is molded for frame board and fixing sleeve.Frame board and EVA foamed board are logical
Two-shot process is crossed to connect together.This foaming material is larger suitable for cavity and can not open the white body internal cavity of mounting hole,
And OEM cooperation welding installation bolt in cavity is needed, it can save in this way expense and the time of modification mold, simple easily behaviour
Make.
The manufacturing method of the utility model are as follows:
Firstly, resin and other raw mixtures are kneaded, squeeze out, are granulated, obtain for body of a motor car cavity
The particle of EVA foaming layer.Organic glass (PMMA) is molded by the frame board with fixing sleeve by injection molding machine again.Finally again
EVA expanded beads and frame board organic glass (PMMA) are subjected to injection molding by injection molding machine, so that EVA foaming layer and having
The frame board secondary injection molding of fixing sleeve.
The foaming material of injection molding is inserted directly into the installation bolt of bottom plate weight beam, so that automobile cavity packing material is steady
Fixed installation is on the steel plate.It foams, is completely filled in cavity cross section through the EVA foaming layer of overbaking workshop, by automobile bottom
The cavity truncation of plate weight beam is that several areolas realize the target for reducing noise.And without difficulty after the foaming of automobile cavity packing material
Smelling, good with vehicle body steel plate viscosity, injection mold is simple, and die cost is lower, is greatly saved manufacturing cost.
Experimental results
Serial number | Project | Standard | As a result |
1 | Sound-absorption coefficient | Customer's standard | 2500Hz≥0.8 |
2 | Sound is through loss | Customer's standard | Whole frequency band >=40dB |
3 | Water imbibition | Customer's standard | ≤ 3% |
4 | Expansion ratio | Customer's standard | >=1800% |
5 | Insertion force | Customer's standard | ≤47N |
Claims (7)
1. being inserted into the high filling-foam material of installing type, including frame board, EVA foaming layer, feature on the inside of a kind of car floor weight beam
It is: the frame board and car floor weight beam cavity similar shape, in the one circle EVA foaming layer of outer rim cladding of frame board, in skeleton
A fixing sleeve is integrally produced close to skeleton outer rim in the lower part of plate, and the fixing sleeve is avoided in EVA foaming layer, which covers in automobile bottom
To fixed skeleton on the bolt of plate weight beam cavity.
2. being inserted into the high filling-foam material of installing type on the inside of car floor weight beam according to claim 1, it is characterised in that:
Two anti-pivoted arms are formed with along outer rim on skeleton.
3. being inserted into the high filling-foam material of installing type on the inside of car floor weight beam according to claim 2, it is characterised in that: anti-
The length of pivoted arm is 30~50mm, the anti-pivoted arm spacing of 8~10mm of anti-pivoted arm width, 10~13mm of anti-pivoted arm thickness two 110~
120mm。
4. being inserted into the high filling-foam material of installing type on the inside of car floor weight beam according to claim 1, it is characterised in that: institute
The fixing sleeve appearance stated is square column type, and upper lower open mouth, the inner hole of fixing sleeve is the up-narrow and down-wide hole for capableing of clamping bolt.
5. being inserted into the high filling-foam material of installing type on the inside of car floor weight beam according to claim 1, it is characterised in that:
A circle reinforcing rib is formed on the inner edge frame board of EVA foaming layer, reinforcing rib is contacted with the inner edge of EVA foaming layer.
6. being inserted into the high filling-foam material of installing type on the inside of car floor weight beam according to claim 1, it is characterised in that: bone
Frame plate thickness 1.5~3mm, EVA foaming layer with a thickness of 4~6mm.
7. being inserted into the high filling-foam material of installing type on the inside of car floor weight beam according to claim 1, it is characterised in that: bone
Frame plate is connect with EVA foaming layer by two-shot process.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201820938725.9U CN208593436U (en) | 2018-06-19 | 2018-06-19 | A kind of car floor weight beam inside insertion high filling-foam material of installing type |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201820938725.9U CN208593436U (en) | 2018-06-19 | 2018-06-19 | A kind of car floor weight beam inside insertion high filling-foam material of installing type |
Publications (1)
Publication Number | Publication Date |
---|---|
CN208593436U true CN208593436U (en) | 2019-03-12 |
Family
ID=65601536
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201820938725.9U Expired - Fee Related CN208593436U (en) | 2018-06-19 | 2018-06-19 | A kind of car floor weight beam inside insertion high filling-foam material of installing type |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN208593436U (en) |
-
2018
- 2018-06-19 CN CN201820938725.9U patent/CN208593436U/en not_active Expired - Fee Related
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190312 |