CN208585700U - Automatic steel plate ruler arranging system - Google Patents
Automatic steel plate ruler arranging system Download PDFInfo
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- CN208585700U CN208585700U CN201821174350.XU CN201821174350U CN208585700U CN 208585700 U CN208585700 U CN 208585700U CN 201821174350 U CN201821174350 U CN 201821174350U CN 208585700 U CN208585700 U CN 208585700U
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- steel plate
- sliding rail
- system automatically
- car body
- approach table
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 67
- 239000010959 steel Substances 0.000 title claims abstract description 67
- 239000000463 material Substances 0.000 claims abstract description 26
- 230000007246 mechanism Effects 0.000 claims abstract description 23
- 230000008878 coupling Effects 0.000 claims description 5
- 238000010168 coupling process Methods 0.000 claims description 5
- 238000005859 coupling reaction Methods 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 5
- 230000008569 process Effects 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 claims description 2
- 238000010008 shearing Methods 0.000 abstract description 8
- 230000001788 irregular Effects 0.000 description 6
- 238000005520 cutting process Methods 0.000 description 5
- 238000001514 detection method Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000011084 recovery Methods 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- 238000004513 sizing Methods 0.000 description 3
- 241000251468 Actinopterygii Species 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000009749 continuous casting Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
Landscapes
- Laser Beam Processing (AREA)
- Length Measuring Devices By Optical Means (AREA)
Abstract
The utility model discloses an automatic chi system of arranging of steel sheet, include input roll table (4) and the scale that sets gradually along the direction of delivery of material and cut (1), along the axis direction of the working roll of input roll table (4), one side of input roll table (4) is equipped with automatic row chi mechanism (3), automatic row chi mechanism (3) contain automobile body (308) and track (301), track (301) set up along material direction of delivery, track (301) walking can be followed in automobile body (308), be equipped with driving motor (310) on automobile body (308), laser scriber (309), absolute value encoder (307) and camera (304). The automatic steel plate length arranging system can accurately detect the shapes of the head and the tail of a steel plate, and accurately record the shortest shearing positions of the head and the tail by means of the assistance of a laser scriber and is matched with a fixed-length shear to carry out high-precision shearing.
Description
Technical field
The utility model relates to field of metallurgical mechanical equipment, and particularly a kind of steel plate arranges ruler system automatically.
Background technique
Traditional Heavy Plate Production line is substantially based on order, to determine the size of original continuous casting steel billet, is being rolled
The plan width of standard and the steel plate of thickness are formed after system, but since the steel plate head after rolling is usually " tongue "
Shape, tail portion are usually " fish tail " shape, and the both sides of steel plate have irregular side to drop, and therefore, the steel plate of finished product needs topping, tail
Portion and bilateral, the length of becoming a useful person that this uncertainty will cause final plate is uncertain, often there is the mistake of 500mm~1500mm
Difference.
High production line is configured, the beginning section of shear line is provided with PSG (template detector) and UST (ultrasonic examination
Instrument), the former can more accurately detect the length of actually becoming a useful person of steel plate mainly for detection of the section configuration and size of template
Degree, the latter are mainly used for flaw detection steel plate internal structure situation.For detecting problematic steel plate, carry out changing ruler, it may be assumed that more
Change the size of original plan sizing plate, to avoid detecting problematic position.Currently, PSG is not configured in most of shear line, it is some
The shear line of PSG is configured, actual using effect is also unsatisfactory.Moreover, PSG is import equipment, cost is at least several hundred
Ten thousand RMB, are usually all not configured.The production line of template instrument is not configured, it will usually arrange a people fixed size scissors front end cross,
It makes marks, such mode, that is, lost labor, and it is dangerous, influence shear efficiency.
Currently, the cutting to length of fixed size scissors, carries out cutting to length all according to production plan, often in finally shearing scale
Afterwards, have certain plate wasting phenomenon of becoming a useful person, since it is desired that compares insurance avoids the irregular shape of head, tail, with guarantee at
The size and quality of material plate.Such as: the plate of overall length 31m often compares insurance because not knowing practical maximum length of becoming a useful person
By 30m consider, may be intended to be cut into three planks of 10m long in this way, it is also possible to be cut into two planks of 12m long, 6m's long
One plank.Remaining plate length can only be cut off when waste material.If can it is actually detected to maximum length of becoming a useful person for 30.5m, it may be assumed that
Two sizing plates of 10m, a sizing plate of 10.5m, in this way, last plank improves becoming a useful person for 0.5m can be cut into
Amount.But many steel mills are substantially rule of thumb, it is very conservative by head, tail portion carry out it is large-sized cut off, certainly will influence
The lumber recovery of plate.
Utility model content
In order to solve the problems, such as existing sheet shearing waste.The utility model provides a kind of steel plate and arranges ruler system automatically,
The steel plate arranges ruler system automatically can accurately detect the head of steel plate, tail shape, be assisted by means of laser scriber, accurately
Record head, the most short clipped position of tail portion, cooperation fixed size scissors carry out high-precision shearing.
The utility model solves that technical application used by its technical problem is novel to be: a kind of steel plate arranges ruler system automatically,
The approach table and fixed size scissors set gradually including the conveying direction along material, along the axis direction of the working roll of approach table,
The side of approach table is equipped with automatic Pai Chi mechanism, and automatic Pai Chi mechanism contains car body and track, and track is along material conveying direction
Setting, car body can be equipped with drive motor, laser scriber, absolute value encoder and camera along track travel, car body.
Along the axis direction of the working roll of approach table, track contains spaced first sliding rail and the second sliding rail, the
One sliding rail and the second sliding rail are parallel to each other.
The section of first sliding rail is concave shape, and the open slot of the first sliding rail towards approach table, slide by the first sliding rail and second
Rail mirror image each other.
Above the one end for the working roll that automatic Pai Chi mechanism is located at approach table, the surface of the second sliding rail the first sliding rail of direction
Equipped with rack gear walking rack.
The output shaft of drive motor is connected with driving gear, and driving gear is engaged with walking rack, and the bottom of car body is equipped with
Multiple running wheels, running wheel can roll in the open slot of the first sliding rail and the open slot of the second sliding rail.
Along the conveying direction of material, absolute value encoder, laser scriber, camera and drive motor are on the car body successively
Arrangement, car body travel distance are 0m~36m.
Laser scriber can launch the laser beam of a branch of planar, and the plane where the laser beam is perpendicular to the defeated of material
Direction is sent, the plane where the laser beam is parallel with the axis of the working roll of approach table.
The camera lens of camera is towards the working roll of approach table, and when approach table conveys material, camera can be shot
To position of the laser beam in surface of material.
Absolute value encoder is connected with encoder gear by yielding coupling, and encoder gear is engaged with walking rack,
When car body in the process of walking, absolute value encoder is able to record position of the laser beam in surface of material.
It further includes control unit that the steel plate arranges ruler system automatically, approach table, fixed size scissors and automatic Pai Chi mechanism with this
Control unit connection, the control unit can control the operation of approach table, fixed size scissors and automatic Pai Chi mechanism.
The beneficial effects of the utility model are: the efficient steel plate arranges ruler system for improving plate lumber recovery automatically, pass through
A kind of mechanical structure, the detection label most short position of steel plate head-tail irregular shape, by the movement of automatic Pai Chi mechanism, accurately
The shearing displacement for detecting steel plate minimal head, tail portion, can utmostly retain the length of becoming a useful person of steel plate.The purpose done so, that is, improve
Operating rate, and investment has been saved, provide a kind of safe and reliable precision guarantee scheme.
Detailed description of the invention
The accompanying drawings constituting a part of this application is used to provide a further understanding of the present invention, this is practical
Novel illustrative embodiments and their description are not constituteed improper limits to the present invention for explaining the utility model.
Fig. 1 is the working state schematic representation that steel plate described in the utility model arranges ruler system automatically.
Fig. 2 is the enlarged diagram at the position A in Fig. 1.
Fig. 3 is the main view of automatic Pai Chi mechanism.
Fig. 4 is the shaft side figure of automatic Pai Chi mechanism.
1, fixed size scissors；2, steel plate；3, automatic Pai Chi mechanism；4, approach table；
201, steel plate head；202, head optimizing shear line；203, tail portion optimizing shear line；204, steel plate tail；
301, track；302, running wheel；303, yielding coupling；304, camera；305, walking rack；306, it encodes
Device gear；307, absolute value encoder；308, car body；309, laser scriber；310, drive motor；311, gear is driven；
3011, the first sliding rail；3012, the second sliding rail.
Specific embodiment
It should be noted that in the absence of conflict, the features in the embodiments and the embodiments of the present application can phase
Mutually combination.The utility model will be described in detail below with reference to the accompanying drawings and embodiments.
A kind of steel plate arranges ruler system automatically, including the approach table set gradually along the conveying direction B of material (such as steel plate 2)
4 and fixed size scissors 1, along the axis direction of the working roll of approach table 4, the side of approach table 4 is equipped with automatic Pai Chi mechanism 3, from
Dong Pai ruler mechanism 3 contains car body 308 and track 301, and track 301 is arranged along material conveying direction B, and car body 308 can be in track
It walks on 301 along track 301, i.e., car body 308 can walk along the direction B, and car body 308 is equipped with drive motor 310, laser scribing
Device 309, absolute value encoder 307 and camera 304, as shown in Figures 1 to 4.
Wherein, laser scriber 309 can emit beam of laser face on steel plate 2, can be with for the label as cutting edge
Position of the lasing area on steel plate 2 is accurately observed by camera 304.Absolute value encoder 307 can accurate writing light beam
Position is for the shearing reference of fixed size scissors 1.The efficient steel plate arranges ruler system automatically can be irregular with precise marking steel plate 2, tail portion
The irregular head of steel plate 2, tail portion have been sheared for minimum in the position of shape, to guarantee to remain after having sheared head, tail portion
Steel plate length maximize.The system can greatly improve plate lumber recovery, low cost, performance stabilization, using flexible, conveniently.
In actual working condition, for material by taking steel plate 2 as an example, " tongue " shape is presented in steel plate head 201, needs to work as waste material
It cuts off, 201 minimum position of steel plate head is the position of head optimizing shear line 202；" fish tail " shape is presented in steel plate tail 204,
It needs to cut off when waste material, 204 minimum position of steel plate tail is tail portion optimizing shear line 203, as shown in Figure 1.
In the present embodiment, automatic Pai Chi mechanism 3 is mainly comprising car body 308, track 301 etc..Drive motor 310, laser
Scriber 309, absolute value encoder 307, camera 304 and running wheel 302 are mounted on car body 308, can be with car body 308 1
The length direction risen along track 301 moves, and the length direction of middle orbit 301 is identical as material conveying direction B.
In the present embodiment, along the axis direction of the working roll of approach table 4, track 301 contains spaced first
Sliding rail 3011 and the second sliding rail 3012, the first sliding rail 3011 and the second sliding rail 3012 are parallel to each other.The section of first sliding rail 3011
For concave shape, the open slot of the first sliding rail 3011 is towards approach table 4, the first sliding rail 3011 and the second sliding rail 3012 mirror each other
Picture.
It can be understood as the first sliding rail 3011 and the second sliding rail 3012 be channel steel, the first sliding rail 3011 and the second sliding rail
3012 opening is towards on the contrary.Above the one end for the working roll that automatic Pai Chi mechanism 3 can be located at approach table 4, the second sliding rail
3012 are equipped with rack gear walking rack 305 towards the surface of the first sliding rail 3011, referring to fig. 2 and shown in Fig. 4.
In the present embodiment, the output shaft of drive motor 310 is connected with driving gear 311, driving gear 311 and walking tooth
Item 305 engages, and the bottom of car body 308 is equipped with multiple running wheels 302, and running wheel 302 being capable of opening in the first sliding rail 3011
It is rolled in the open slot of mouth slot and the second sliding rail 3012.
Walking rack 305 is fixedly mounted on 301 medial surface of a siding track, and 4 running wheels 302 are fixedly mounted on car body
On 308, be fixedly installed with drive motor 310 on car body 308, drive gear 311 and drive motor 310 coaxially connected, and with row
The intermeshing of rack gear 305 is walked, car body 308 moves under the driving of drive motor 310, through 4 running wheels 302 along track 301
Dynamic, 308 travel distance of car body can cover longest steel plate length range probably within the scope of 0m~36m.
In the present embodiment, along the conveying direction of material, absolute value encoder 307, laser scriber 309, camera 304
It is arranged successively on car body 308 with drive motor 310, as shown in Figure 1.Laser scriber 309 can launch a branch of planar
Laser beam (is referred to as lasing area), conveying direction of the plane where the laser beam perpendicular to material, laser beam place
Plane it is parallel with the axis of the working roll of approach table 4.Laser beam represents the cutting edge of fixed size scissors.The position of the laser beam
It can be overlapped by the way that car body 308 is mobile with head optimizing shear line 202, tail portion optimizing shear line 203.
In the present embodiment, the camera lens of camera 304 towards approach table 4 working roll, when approach table 4 convey material
When, camera 304 can take position of the laser beam in surface of material.I.e. camera 304 and laser scriber 309 be simultaneously
Compact Layout is arranged, is mounted on car body 308, the laser that accurately observation laser scriber 309 emits of camera 304 can be passed through
Position of the beam on steel plate 2.
In the present embodiment, absolute value encoder 307 is connected with encoder gear 306 by yielding coupling 303, encodes
Device gear 306 is engaged with walking rack 305, when car body 308 in the process of walking, absolute value encoder 307 be able to record this swash
Position of the light beam in surface of material.
Specifically, absolute value encoder 307 is coaxially connected by yielding coupling 303 and encoder gear 306, encoder
Gear 306 and walking rack 305 are intermeshed, and car body 308 drives encoder gear 306 to rotate in the process of walking, to realize
Absolute value encoder 307 can accurate writing light beam position, when the light beam and head optimizing shear that laser scriber 309 emits
When line 202 and tail portion optimizing shear line 203 are overlapped, a numerical value is recorded respectively, system is given after sender, system will automatically calculate fixed
Ruler is arranged in the optimization of ruler steel plate.At this point, the steel plate head 201 and 204 clipped position of steel plate tail of steel plate 2 also are recorded, connect
The steel plate 2 that gets off can carry out shearing steel plate head 201 and steel plate tail 204 by fixed size scissors 1 by the transport of approach table 4.
In the present embodiment, it further includes control unit which arranges ruler system automatically, approach table 4, fixed size scissors 1 and automatic
Pai Chi mechanism 3 is connect with the control unit, which can control approach table 4, fixed size scissors 1 and automatic Pai Chi mechanism
3 operation.Drive motor 310, laser scriber 309, absolute value encoder 307 and camera 304 can use existing city
Sell product.
The efficient steel plate arranges ruler system for improving plate lumber recovery automatically, passes through a kind of mechanical structure, detection label steel
The most short position of wrench tail portion irregular shape, by the movement of automatic Pai Chi mechanism, it is accurate detect steel plate minimal head, tail portion is cut
The amount of cutting can utmostly retain the length of becoming a useful person of steel plate.The purpose done so improves operating rate, and saved investment, mentions
A kind of safe and reliable precision guarantee scheme is supplied.
The above, only specific embodiment of the utility model cannot limit the range that utility model is implemented, institute with it
With the displacement of its equivalent assemblies, or according to equivalent variations made by the utility model patent protection scope and modification, should all still fall within
The scope that this patent is covered.In addition, between technical characteristic and technical characteristic in the utility model, technical characteristic and technical application
Between novel, technical application it is novel it is novel with technical application between use can be freely combined.
Claims (10)
1. a kind of steel plate arranges ruler system automatically, which is characterized in that it includes the conveying direction along material that the steel plate arranges ruler system automatically
The approach table (4) and fixed size scissors (1) set gradually, along the axis direction of the working roll of approach table (4), approach table (4)
Side be equipped with automatic Pai Chi mechanism (3), automatic Pai Chi mechanism (3) contain car body (308) and track (301), track (301) edge
The setting of material conveying direction, car body (308) can walk along track (301), and car body (308) is equipped with drive motor (310), swashs
Light scriber (309), absolute value encoder (307) and camera (304).
2. steel plate according to claim 1 arranges ruler system automatically, which is characterized in that along the working roll of approach table (4)
Axis direction, track (301) contain spaced first sliding rail (3011) and the second sliding rail (3012), the first sliding rail (3011)
It is parallel to each other with the second sliding rail (3012).
3. steel plate according to claim 2 arranges ruler system automatically, which is characterized in that the section of the first sliding rail (3011) is recessed
Font, the open slot of the first sliding rail (3011) is towards approach table (4), and the first sliding rail (3011) and the second sliding rail (3012) are each other
Mirror image.
4. steel plate according to claim 3 arranges ruler system automatically, which is characterized in that automatic Pai Chi mechanism (3) is located at input
Above one end of the working roll of roller-way (4), the surface of the second sliding rail (3012) towards the first sliding rail (3011) is equipped with walking rack
(305)。
5. steel plate according to claim 4 arranges ruler system automatically, which is characterized in that the output shaft of drive motor (310) connects
It is connected to driving gear (311), driving gear (311) is engaged with walking rack (305), and the bottom of car body (308) is equipped with multiple rows
It walks wheel (302), running wheel (302) can be in the open slot of the first sliding rail (3011) and the open slot of the second sliding rail (3012)
Interior rolling.
6. steel plate according to claim 4 arranges ruler system automatically, which is characterized in that along the conveying direction of material, absolute value
Encoder (307), laser scriber (309), camera (304) and drive motor (310) are arranged successively on car body (308),
Car body (308) travel distance is 0m~36m.
7. steel plate according to claim 6 arranges ruler system automatically, which is characterized in that laser scriber (309) can emit
The laser beam of a branch of planar out, the conveying direction of plane where the laser beam perpendicular to material, plane where the laser beam
It is parallel with the axis of working roll of approach table (4).
8. steel plate according to claim 7 arranges ruler system automatically, which is characterized in that the camera lens of camera (304) is towards defeated
The working roll for entering roller-way (4), when approach table (4) convey material, camera (304) can take the laser beam in material
Position on surface.
9. steel plate according to claim 8 arranges ruler system automatically, which is characterized in that absolute value encoder (307) passes through bullet
Property shaft coupling (303) is connected with encoder gear (306), and encoder gear (306) is engaged with walking rack (305), works as car body
(308) in the process of walking, absolute value encoder (307) is able to record position of the laser beam in surface of material.
10. steel plate according to claim 1 arranges ruler system automatically, which is characterized in that the steel plate is arranged ruler system automatically and also wrapped
Control unit is included, approach table (4), fixed size scissors (1) and automatic Pai Chi mechanism (3) are connect with the control unit, the control list
Member can control the operation of approach table (4), fixed size scissors (1) and automatic Pai Chi mechanism (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821174350.XU CN208585700U (en) | 2018-07-24 | 2018-07-24 | Automatic steel plate ruler arranging system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821174350.XU CN208585700U (en) | 2018-07-24 | 2018-07-24 | Automatic steel plate ruler arranging system |
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| Publication Number | Publication Date |
|---|---|
| CN208585700U true CN208585700U (en) | 2019-03-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201821174350.XU Active CN208585700U (en) | 2018-07-24 | 2018-07-24 | Automatic steel plate ruler arranging system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108820744A (en) * | 2018-07-24 | 2018-11-16 | 北京京诚之星科技开发有限公司 | Automatic steel plate ruler arranging system |
-
2018
- 2018-07-24 CN CN201821174350.XU patent/CN208585700U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108820744A (en) * | 2018-07-24 | 2018-11-16 | 北京京诚之星科技开发有限公司 | Automatic steel plate ruler arranging system |
| CN108820744B (en) * | 2018-07-24 | 2023-10-20 | 北京京诚之星科技开发有限公司 | Automatic steel plate ruler arranging system |
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