A kind of trimmer of composite material template
Technical field
The utility model relates to field of mechanical technique more particularly to a kind of trimmers of composite material template.
Background technique
It completes within the deformation of composite material template most of 60 minutes after depanning, thermal deformation and cold is generated during depanning
But the stress deformation after, the template after depanning are possible to occur uneven, cause to generate biggish Geometrical Error, need
Carry out Shape correction.Traditional way is to use the manual cold shaping of the tools such as hammer progress to correct composite material template shape,
This method labor intensity is high, and production efficiency is low, is not able to satisfy the requirement of batch production.
In order to constrain the deformation of composite material template in this period after depanning, cool down it at normal temperature, maximum
Reduce deflection to limit, it is necessary to carry out shaping correction to it with trimmer, thus generate the technical program.
Summary of the invention
The technical problems to be solved in the utility model is to provide a kind of trimmer of composite material template, can be reduced labor
Fatigue resistance improves production efficiency, meets batch production needs.
The utility model is realized in this way: a kind of trimmer of composite material template, the trimmer include one electrical
Control push module, at least two push rods, a fixed plate, a pressing plate, a level(l)ing washer, at least four guide rails, a template positioning mould up and down
Locating module and two firm bankings before and after block, a template, the electrical control push module is installed on above push rod, and is pushed away with two
Bar connection;The one end of two push rods is fixed on pressing plate through fixed plate;The pressing plate is installed on fixed plate and school
Between plate, one end of four guide rails is fixed on four angles of level(l)ing washer, and the other ends of four guide rails is through pressing plate
Four angles, and be fixed on four angles of fixed plate;One end of locating module is fixed in level(l)ing washer above and below the template
In portion, the other end of locating module is through the middle part of pressing plate above and below the template, and is fixed on the middle part of fixed plate;It is described
The front of level(l)ing washer inner face is fixed in one end of locating module before and after template, and the other end of locating module is solid before and after the template
Due to the front of fixed plate inner face;Two firm bankings are respectively arranged in two bottom of front and back of fixed plate and level(l)ing washer.
Further, the electrical control push module include a control panel, a controller, a motor, a piston and
One hydraulic cylinder, the controller are connect with control panel and motor respectively, and the motor is connected to piston, and the piston passes through liquid
Cylinder pressure is connected to push rod, and driving push rod is pushed.
Further, locating module includes at least two support rods and at least four being located on sustained height to the template up and down
One end of fixing piece, each support rod is fixed on the middle part of level(l)ing washer by fixing piece, each support rod it is another
One end passes through the middle part of pressing plate, and is fixed on the middle part of fixed plate by fixing piece.
Further, at least two longitudinal elongated slots, Mei Yisuo are correspondingly arranged in the middle part of the level(l)ing washer, pressing plate and fixed plate
It states support rod and sequentially passes through longitudinal elongated slot in level(l)ing washer, pressing plate and fixed plate, through mobile support rod on longitudinal elongated slot
Position adjusts the height of two support rods.
Further, locating module includes a U-shaped bar, one first connector, a cross bar and two second before and after the template
Connector, the U-shaped bar are fixed on the front end face of level(l)ing washer, and cross bar is fixed on by the first connector in the middle part of the U-shaped bar
On, the both ends of the cross bar pass through the front that two second connectors are fixed on level(l)ing washer Yu fixed plate inner face respectively.
Further, one end bottom for fixed plate being deviateed on two push rods is equipped with a fixed link, each fixation
The bottom of bar is connect by a regulating part with a gasket.
Further, the bottom both ends of each firm banking pass through a regulating part and connect with a gasket.
Further, the regulating part includes an adjusting rod and two-screw, and the lower end of the adjusting rod is solid by a screw
Due on gasket, the upper end of the adjusting rod is fixed on the bottom of firm banking or fixed link by another screw.
Further, the end face back lower place on the pressing plate towards level(l)ing washer is equipped with one first horizontal stripe, first horizontal stripe
It is located in same level with two support rods;The inner face back lower place of the level(l)ing washer is equipped with one second horizontal stripe, and described second is horizontal
Item and two support rods are located in same level.
Further, the trimmer further includes a hook material bar and a nail, and the nail is fixed on the outer end of level(l)ing washer
On face, the hook material bar is hung on nail.
Utility model has the advantages that
1, the utility model is controlled by electrical control push module, and operator is operated by control panel, by
Controller is rotated to control motor, and motor band piston is flexible, and piston drives hydraulic cylinder actuation, hydraulic cylinder drive push rod again
Promotion pressing plate is carried out, the shaping to composite material template is completed and acts, substantially reduce labor intensity, significantly improve production efficiency,
Meet batch production needs.
2, composite material template is placed in the upper end of template or more locating module, by moving up and down support rod in longitudinal length
Position on slot adjusts the height of two support rods, to adjust the height of composite material template;When composite material template is put into
Front end resists locating module before and after template, adjusts the front-rear position of composite material template;By adjusting good composite material template
Behind front and back, upper and lower position, by pressing plate extruding composite material template, the end shape of composite material template is adjusted, prevents its change
Shape significantly improves plastic precision, reduces inspection and rework cost, it is ensured that shaping quality.
3, by the first horizontal stripe and the second horizontal stripe, easily composite material template it can be put into and pull out, it is when to be put into multiple
When condensation material template, composite material template is firstly placed on the first horizontal stripe by operator, is then pushed at leisure from the first horizontal stripe
On two support rods, plane is increased, such composite material template can be faster flat, as long as operator lifts to the first cross
When put down, then composite material template is shifted on two support rods, without putting down composite material again after lifting to two support rods
Template, it is more labor-saving during being put into composite material template in this way;It similarly, will during pulling out composite material template
Composite material template is drawn to after the second horizontal stripe, then is slowly removed, and the second horizontal stripe increases plane, draws composite material template more preferably
Out.
4, the controller in electrical control push module is PLC controller, is controlled using PLC, it can be achieved that whole
The automation of shape process further increases production efficiency, while also making trimmer more intelligent.
Detailed description of the invention
The utility model is further described in conjunction with the embodiments with reference to the accompanying drawings.
Fig. 1 is a kind of perspective view of the trimmer of composite material template of the utility model.
Fig. 2 is a kind of front view of the trimmer of composite material template of the utility model.
Fig. 3 is a kind of side view of the trimmer of composite material template of the utility model.
Fig. 4 is a kind of top view of the trimmer of composite material template of the utility model.
Fig. 5 is the connection schematic diagram of electrical control push module in the utility model.
Figure label explanation:
100- trimmer, 1- electrical control push module, 11- control panel, 12- controller, 13- motor, 14- piston,
15- hydraulic cylinder, 2- push rod, 21- fixed link, 22- regulating part, 221- adjusting rod, 222- screw, 23- gasket, 3- fixed plate, 4-
Locating module, 71- branch above and below pressing plate, the first horizontal stripe of 41-, 5- level(l)ing washer, 51- hook material bar, 52- nail, 6- guide rail, 7- template
Locating module before and after strut, 72- fixing piece, the longitudinal direction 73- elongated slot, 8- template, 81-U type bar, the first connector of 82-, 83- cross bar,
The second connector of 84-, 9- firm banking;Composite material template 200.
Specific embodiment
Shown in please referring to Fig.1 to Fig.4, a kind of trimmer of composite material template of the utility model, the trimmer 100
Including an electrical control push module 1, at least two push rods 2, a fixed plate 3, a pressing plate 4, a level(l)ing washer 5, at least four guide rails 6,
One template up and down pacify by locating module 7, template front and back locating module 8 and two firm bankings 9, the electrical control push module 1
Loaded on 2 top of push rod, and it is connect with two push rods 2;One end on two push rods 2 close to fixed plate 3 through fixed plate 3,
And it is fixed on pressing plate 4;The pressing plate 4 is installed between fixed plate 3 and level(l)ing washer 5, close to level(l)ing washer 5 on four guide rails 6
One end be fixed on four angles of level(l)ing washer 5, the other end of level(l)ing washer 5 is deviateed on four guide rails 6 through the four of pressing plate 4
A angle, and be fixed on four angles of fixed plate 3;One end above and below the template on locating module 7 close to level(l)ing washer 5 is fixed
In on the middle part of level(l)ing washer 5, the template deviates the other end of level(l)ing washer 5 on locating module 7 through in pressing plate 4 up and down
Portion, and be fixed on the middle part of fixed plate 3;Smoothing is fixed in one end before and after the template on locating module 8 close to level(l)ing washer 5
Level(l)ing washer is deviateed on locating module 8 before and after the template in the front of 5 inner face of plate one end face of pressing plate 4 (on level(l)ing washer 5 close to)
5 other end is fixed on the front of 3 inner face of fixed plate (close to an end face of pressing plate 4 in fixed plate 3);The two fixed bottoms
Seat 9 is respectively arranged in two bottom of front and back of fixed plate 3 and level(l)ing washer 5.
As shown in figure 5, the electrical control push module 1 by electrical control, pushed for controlling push rod;Tool
Body, the electrical control push module 1 includes a control panel 11, a controller 12, a motor 13, a piston 14 and a liquid
Cylinder pressure 15, the controller 12 are PLC controller;The controller 12 is connect with control panel 11 and motor 13 respectively, described
Motor 13 is connected to piston 14, and the piston 14 is connected to push rod 2 by hydraulic cylinder 15, and driving push rod 2 is pushed;Operation
Personnel are operated by control panel 11, and motor 13 is controlled by controller 12 and is rotated, motor 13 is stretched with piston 14
Contracting, piston 14 drive 15 actuation of hydraulic cylinder again, and 15 driving push rod 2 of hydraulic cylinder is carried out pushing pressing plate 4, be completed to composite material template
200 shaping movement, substantially reduces labor intensity, significantly improves production efficiency, meets batch production needs.
Specifically, locating module 7 includes at least two support rods 71 and at least being located on sustained height to the template up and down
Four fixing pieces 72 are fixed on the middle part of level(l)ing washer 5 on each support rod 71 close to one end of level(l)ing washer 5 by fixing piece 72
On, the other end that level(l)ing washer 5 is deviateed on each support rod 71 passes through the middle part of pressing plate 4, and is fixed on by fixing piece 72
On the middle part of fixed plate 3, the middle part of the level(l)ing washer 5, pressing plate 4 and fixed plate 3 is correspondingly arranged at least two longitudinal elongated slots 73, often
One support rod 71 sequentially passes through longitudinal elongated slot 73 in level(l)ing washer 5, pressing plate 4 and fixed plate 3, is existed by mobile support rod 71
Position on longitudinal elongated slot 73 adjusts the height of two support rods 71;And locating module 8 includes a U-shaped bar before and after the template
81, (first connector 82 includes thin bar and screw, institute for one first connector 82, a cross bar 83 and two second connectors 84
Stating the second connector 84 includes angle bar and screw), the U-shaped bar 81 is fixed on the front end face of level(l)ing washer 5, the U-shaped bar 81
Middle part is fixed on cross bar 83 by the first connector 82, and it is fixed that the both ends of the cross bar 83 pass through two second connectors 84 respectively
In the front of level(l)ing washer 5 and 3 inner face of fixed plate, in the embodiment, locating module 8 is set to front end fixed plate before and after the template
3 and level(l)ing washer 5 front end, taken out from rear end when operator's feeding, the rear end of fixed plate 3 and level(l)ing washer 5 can also be set
Set locating module 8 before and after template, operator's feeding when takes out from front end;Pass through locating module 7 and template above and below template
Front and back locating module 8 adjusts and positions the position of composite material template 200, and composite material template 200 is placed in template or more
The upper end of locating module adjusts the height of two support rods by moving up and down position of the support rod on longitudinal elongated slot, thus
Adjust the height of composite material template 200;Front end resists locating module before and after template, adjustment when composite material template 200 is put into
The front-rear position of composite material template 200;Behind the front and back of good composite material template 200, upper and lower position, pass through pressing plate
Extruding composite material template 200 adjusts the end surface shape of composite material template 200, prevents its deformation, significantly improves shaping essence
Degree, reduces inspection and rework cost, it is ensured that shaping quality.
Specifically, one end bottom for fixed plate 3 being deviateed on two push rods 2 is equipped with a fixed link 21, each described solid
The bottom of fixed pole 21 is connect by a regulating part 22 with a gasket 23;The bottom both ends of each firm banking 9 pass through one
Regulating part 22 is connect with a gasket 23;The regulating part 22 includes an adjusting rod 221 and two-screw 222, the adjusting rod 221
Lower end is fixed on gasket 23 by a screw 222, and fixation is fixed on by another screw 222 in the upper end of the adjusting rod 221
The bottom of pedestal 9 or fixed link 21;Gasket 23, which is located at bottom, can play anti-skidding effect, adjustable solid by regulating part 22
Determine the height where pedestal 9 and fixed link 21, push rod 2 during the motion, should pack up fixed link 21, be in fixed link 21
Vacant state just facilitates the promotion of push rod 2 in this way, when push rod 2 does not move, can put down fixed link 21, gives 2 one branch of push rod
Support force improves the service life of push rod 2.
Specifically, the back lower place of the end face towards (close) level(l)ing washer 5 is equipped with one first horizontal stripe 41, institute on the pressing plate 4
It states the first horizontal stripe 41 and two support rods 71 is located in same level;The inner face back lower place of the level(l)ing washer 5 is equipped with one second
Horizontal stripe (not shown), second horizontal stripe and two support rods 71 are located in same level;It is horizontal by the first horizontal stripe 41 and second
Item easily composite material template 200 can be put into and pull out, and when composite material template 200 to be put into, operator will answer
Condensation material template 200 is firstly placed on the first horizontal stripe 41, is then pushed on two support rods 71, is added at leisure from the first horizontal stripe 41
Plane has been grown, such composite material template 200 can be faster flat, as long as operator puts down when lifting to the first horizontal stripe 41,
Composite material template 200 is shifted on two support rods 71 again, without putting down composite material mould again after lifting to two support rods 71
Plate 200, it is more labor-saving during being put into composite material template 200 in this way;Similarly, in the mistake for pulling out composite material template 200
Composite material template 200 is drawn to after the second horizontal stripe, then slowly removed by Cheng Zhong, and the second horizontal stripe increases plane, makes composite material
Template 200 more preferably pulls out.
Specifically, the trimmer 100 further includes a hook material bar 51 and a nail 52, and the nail 52 is fixed on smoothing
On the outer end face (end face for deviateing pressing plate 4 on level(l)ing washer 5) of plate 5, the hook material bar 51 is hung on nail 52;It is multiple pulling out
When condensation material template 200, hook material bar 51 is removed from nail 52, and composite material template 200 is stirred by hook material bar 51, it is convenient multiple
Condensation material template 200 is taken out.
The operating process of the utility model is as follows:
Composite material template 200 is pushed into two support rods, 71 upper end via the first horizontal stripe 41 by operator, and by its end
Portion is against on cross bar, composite material template 200 in place after, operator presses corresponding switch button in control panel 11, then
Controller 12 starts control motor 13 and is rotated, and motor 13 is flexible with piston 14, and piston 14 drives 15 actuation of hydraulic cylinder again,
15 driving push rod 2 of hydraulic cylinder carries out pushing pressing plate 4 mobile to the direction of level(l)ing washer 5, until the two sides of composite material template 200
It is pressed in pressing plate 4 and level(l)ing washer 5, is acted on by the pressure of pressing plate 4 and level(l)ing washer 5, the shaping to composite material template 200 is completed
Movement;After the completion of shaping movement, operator presses corresponding switch button in control panel 11 again, then controller 12 starts
Control motor 13 is rotated toward opposite direction, and motor 13 is flexible with piston 14, and piston 14 drives 15 actuation of hydraulic cylinder again,
15 driving push rod 2 of hydraulic cylinder carries out pulling pressing plate 4 mobile to the direction of fixed plate 3, after moving a certain distance, operator from
Hook material bar 51 is removed on nail 52, and composite material template 200 is stirred by hook material bar 51, is drawn to after the second horizontal stripe, then slowly move
Out, so as to complete entire reforming process.
Although those familiar with the art answers the foregoing describe specific embodiment of the present utility model
Working as understanding, we are merely exemplary described specific embodiment, rather than for the limit to the scope of the utility model
Fixed, those skilled in the art modification and variation equivalent made by the spirit according to the utility model all should
Cover in the scope of the claimed protection of the utility model.